Ross RXT150P Installation, Use And Maintenance Manual Download Page 3

Page 3 

RXT150P 

The user of this welder is responsible for his own and the safety of others. It is most impor-

tant to read, learn and respect the rules in this user guide.

 

When using this welder, basic safety precautions, including the following, should be followed 

to reduce the risk of fire, electric shock and personal injury. Make sure that you have read all 

of these instructions before using this welder. Keep this booklet in a safe place for future ref-

erence. Persons who are not familiar with this booklet should not use the welder.  

TRAINING 

The operator should be properly trained to use the welding machine safely and should be in-

formed about the risks relating to arc welding procedures. This manual does not attempt to 

cover welding technique. Training should be sought from qualified/experienced personnel on 

this aspect especially for any welds requiring high integrity for safety. 

SERIOUS FIRE RISK 

The welding process produces sparks, droplets of fused metal, metal projectiles and fumes. 

This constitutes a serious fire risk. Make sure that the area around the work piece is clear of 

all inflammable materials. It is advisable to have a fire extinguisher to hand. 

WORK AREA 

Ensure a clear work area with unrestricted movement for the operator. Always maintain easy 

access to the On/Off switch and the mains supply. 

THE WORK PIECE 

The work piece will remain at a high temperature for a relatively long period. Do not touch 

the weld or the work piece unless you are wearing welding gloves. Always use pliers or tongs. 

Never touch the welded material with bare hands until it has been allowed to cool. 

WARNING!        SAFETY INSTRUCTIONS 

VENTILATE THE WORK AREA 

Arc welding (especially using fluxed core wire) emits fumes which can be dangerous. Make 

sure that the work area is well ventilated. 

WELDING SURFACES 



Do not weld on containers or pipes that hold, or have held, flammable liquids or com-
bustible gases.  



Do not weld coated, painted or varnished surfaces as the coatings may ignite and or can 
give off dangerous fumes.  

CONSIDER WORK AREA ENVIRONMENT 

Do not expose the welder to rain. Do not use it in damp, or wet locations. Keep the work area 

well lit. 

AVOID ELECTRICAL CONTACT 

Use adequate electrical insulation with regard to the electrode, the work piece and any acces-

sible) earthed metal parts in the vicinity.  Avoid direct contact with the welding circuit. The no 

load voltage between the earth clamp and the torch can be dangerous under certain circum-

stances. 

EXTENSION LEADS 

In general these are best avoided. If used however make sure that the extension lead used 

with the welder is of a suitable current rating and has an earth connection. If using the welder 

outdoors make sure that the extension cable is suitable for outdoor use. Always keep cables 

and extension leads away from the welding zone and any hot materials. 

FOR ADDITIONAL PROTECTION FROM ELECTRIC SHOCK 

It is recommended that this tool be used in conjunction with a residual current device (RCD) 

with a rated residual current of 30mA or less. 

Summary of Contents for RXT150P

Page 1: ...nformation warnings and cautions Failure to comply with instructions could result in personal injury and or damage to product or property Please retain instructions for future reference Mig Welder Mod...

Page 2: ...nual arc welding only It has been designed and manufactured specifically for continuous MIG welding of carbon or mild steels with and without protective gas using appropriate cored tubular electrode w...

Page 3: ...long period Do not touch the weld or the work piece unless you are wearing welding gloves Always use pliers or tongs Never touch the welded material with bare hands until it has been allowed to cool W...

Page 4: ...okers or peo ple just passing by Use screens if necessary or non reflecting curtains KEEP CHILDREN AND ANIMALS AWAY Do not let children or animals have access to the welding equipment or to the work a...

Page 5: ...n a single piece or on pieces that are connected may generate a dangerous accumulation of no load voltage be tween two different electrode holders or torches the value of which may reach double the al...

Page 6: ...n materials cleaned with chlorinated solvents or near such substances Remove all flammable materials e g wood paper rags etc from the working area WARNING Do not weld on containers or piping that cont...

Page 7: ...Read operator s manual Ground Single phase transformer Rectified 1 50Hz Mains supply single phase A C 50 Hz RCM Marking indicating compliance to relevant Australian standards Mig Welding Outputs direc...

Page 8: ...N 2 MAX 1 MAX 2 3 Wire speed adjustment knob Adjust this knob to set the wire feeding speed 4 Earth cable Use earth clamp to connect earth cable with work piece 5 Welding outlet The torch is installed...

Page 9: ...and open the upper roller arm Without letting the wire un spool cut the end of the wire of cleanly leaving no kinks the feed about 30cm of the wire through the guide tube and into the wire liner by h...

Page 10: ...safety glasses when brushing or chipping slag from the weld POLARITY SELECTION The correct polarity must be set for the type of welding When using flux cored wire gasless connect the negative terminal...

Page 11: ...g con sumable torch parts Allow to cool before handling After use allow the welder to cool down and then remove any unconsumed wire from the torch and torch hose by releasing the tension screw and rot...

Page 12: ...and screw on the regulator fully BUT DO NOT OVER TIGHTEN 2 Simply push the gas hose at the rear of the machine into the gas regulator outlet as far as possible and release This is a self sealing coup...

Page 13: ...place liner 3 Poor weld pene tration Low input voltage Check that if input volt age is the same with rated voltage Bad connection Check grounding cable clamp make sure of a good connection Contact tip...

Page 14: ...eed control PCB 5 Wire spool holder 33 Weld current switch 10 11 Gas bottle holders 12 Mains Cable 14 Handle 28 Earth lead 16 Rectifier assy 29 Torch assy 18 Fan Blade 32 Mains switch 18 Fan Motor 4 A...

Page 15: ...parts or at our discretion replace the unit free of charge This guarantee does not cover defects caused by or resulting from misuse abuse or ne glect trade professional or hire use repairs attempted b...

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