Ross RXT150P Installation, Use And Maintenance Manual Download Page 13

Page 13 

RXT150P 

 

 

 

N

o

Breakdown Analysis 

Solutions 

1

 

No current out-

put 

No voltage input 

Check the fuse and or 

circuit breaker 

Wrong Fuse or breaker rating 

Replace with correct rating 

fuse or breaker 

 Thermal over load lamp lit 

Allow the unit to cool 

2

  Bad wire feed 

Low wire feed pressure 

Tighten the wire tension 

adjustment nut 

No back tension on reel 

Check the wire spool clip 

Wire is  oxidised 

Replace wire spool. Re-

place liner 

3

 

Poor weld pene-

tration 

Low input voltage 

Check that if input volt-

age is the same with 

rated voltage 

Bad connection 

Check  grounding  cable/ 

clamp, make sure of a 

good connection. 

Contact tip worn 

Replace contact tip 

  

4

  Porosity in weld 

No gas ,little gas or wrong gas 

Check all gas 

Blockage of gas line 

Use compress air to clear the 

Blockage 

 Torch valve has been blocked 

Open the welding torch and 

check 

Bad gas and wire 

Gas must be dry, use an-

other type wire 

5

 

No wire feed 

Control wire broken or Faulty 

switch in the handle 

Check by inspection 

Wire Control PCB faulty 

Replace the PCB 

TROUBLESHOOTING GUIDE 

Summary of Contents for RXT150P

Page 1: ...nformation warnings and cautions Failure to comply with instructions could result in personal injury and or damage to product or property Please retain instructions for future reference Mig Welder Mod...

Page 2: ...nual arc welding only It has been designed and manufactured specifically for continuous MIG welding of carbon or mild steels with and without protective gas using appropriate cored tubular electrode w...

Page 3: ...long period Do not touch the weld or the work piece unless you are wearing welding gloves Always use pliers or tongs Never touch the welded material with bare hands until it has been allowed to cool W...

Page 4: ...okers or peo ple just passing by Use screens if necessary or non reflecting curtains KEEP CHILDREN AND ANIMALS AWAY Do not let children or animals have access to the welding equipment or to the work a...

Page 5: ...n a single piece or on pieces that are connected may generate a dangerous accumulation of no load voltage be tween two different electrode holders or torches the value of which may reach double the al...

Page 6: ...n materials cleaned with chlorinated solvents or near such substances Remove all flammable materials e g wood paper rags etc from the working area WARNING Do not weld on containers or piping that cont...

Page 7: ...Read operator s manual Ground Single phase transformer Rectified 1 50Hz Mains supply single phase A C 50 Hz RCM Marking indicating compliance to relevant Australian standards Mig Welding Outputs direc...

Page 8: ...N 2 MAX 1 MAX 2 3 Wire speed adjustment knob Adjust this knob to set the wire feeding speed 4 Earth cable Use earth clamp to connect earth cable with work piece 5 Welding outlet The torch is installed...

Page 9: ...and open the upper roller arm Without letting the wire un spool cut the end of the wire of cleanly leaving no kinks the feed about 30cm of the wire through the guide tube and into the wire liner by h...

Page 10: ...safety glasses when brushing or chipping slag from the weld POLARITY SELECTION The correct polarity must be set for the type of welding When using flux cored wire gasless connect the negative terminal...

Page 11: ...g con sumable torch parts Allow to cool before handling After use allow the welder to cool down and then remove any unconsumed wire from the torch and torch hose by releasing the tension screw and rot...

Page 12: ...and screw on the regulator fully BUT DO NOT OVER TIGHTEN 2 Simply push the gas hose at the rear of the machine into the gas regulator outlet as far as possible and release This is a self sealing coup...

Page 13: ...place liner 3 Poor weld pene tration Low input voltage Check that if input volt age is the same with rated voltage Bad connection Check grounding cable clamp make sure of a good connection Contact tip...

Page 14: ...eed control PCB 5 Wire spool holder 33 Weld current switch 10 11 Gas bottle holders 12 Mains Cable 14 Handle 28 Earth lead 16 Rectifier assy 29 Torch assy 18 Fan Blade 32 Mains switch 18 Fan Motor 4 A...

Page 15: ...parts or at our discretion replace the unit free of charge This guarantee does not cover defects caused by or resulting from misuse abuse or ne glect trade professional or hire use repairs attempted b...

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