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Operation and Maintenance Manual for Rosenberg 

 Compact ventilation appliance series SupraBox Comfort 

Overhead devices

 

 

 

 

BA 113 BB 10/12/A/SupraBox 

 

25

 
 

 
 
 
In order to ensure safe removal of the heat exchanger, follow the order of the 
steps below: 
 
 

1.  Unlock the front panels ([3] pict. detachment heat exchanger) using the 4 allen head screws in 

the panel (first remove the plastic plug). 

2.  Unlock the butterfly screws at the clamp of the heat exchanger ([2] pict. heat exchanger 

removal) with simultaneous careful removal of the reverse flow heat exchanger 2 ([5] pict. heat 
exchanger removal). 

3.  Unlock the angle bracket heat exchanger ([1] pict. heat exchanger removal) with simultaneous 

careful removal of the reverse flow exchanger 1 ([4] pict. heat exchanger removal), do the 
same with heat exchanger 3 ([6] pict. heat exchanger removal) 

 

 
In order to ensure a safe assembly of the heat exchanger the above listed steps have to be executed 
in reverse order. 
 
 
 

 

Maintenance 

Every 

3 months 

If necessary 

Hygiene Inspection 

Check of the hygienic condition 

 

 

Check the reverse flow heat exchanger for dirt 

 

 

Cleaning of the plate set with water (water or 
steam, the sheet of water should always follow 
the disc set from top to bottom) 
Clean the module chamber carefully 
Completely remove the dirty water 

 

 

Check the condensate and maintenance pan 
for dirt  

 

 

Cleaning of the condensate pan 

 

 

Check the function of the trap and water level, 
fill in water if necessary 

 

 

Check the bypass flap on free movement and 
repair it if necessary 

 

 

 

The water or the used cleaning agent should have a neutral ph-value (6 – 8).

 

 

 

 

Warning: The blades of the reverse flow heat exchanger are very sensitive to 

contact. Clean and remove with extreme caution! 

 

Summary of Contents for SupraBox 1100D

Page 1: ...GmbH Maybachstra e 1 74653 K nzelsau Gaisbach Tel 49 0 7940 142 0 Fax 49 0 7940 142 125 Email info rosenberg gmbh com www rosenberg gmbh com EN Betriebsanleitung Operating instruction SupraBox D Supr...

Page 2: ...ions 14 5 1 Installation of the unit 14 5 2 Assembly 14 5 3 Connection of the ventilation ducts to the unit 15 5 4 Electric Installation 16 5 5 Connection of the condensate exhaust air and overflow pi...

Page 3: ...10 12 A SupraBox 2 1 General Safety Information 1 1 Warning regarding Health and Safety The following icons inform about certain hazards or safe use Attention Danger Safety Advice Hazard by electricit...

Page 4: ...ngle instance of the prescribed power limit being exceeded will inevitably cause damage to the built in components which results in the safe use of the appliance being compromised Only approved materi...

Page 5: ...ing and condensate will be dissipated in a condensate pan with gradient all around Unit is ready prepared for connection to isolation drop rod by the customer The compact housing consists of corrosion...

Page 6: ...erating point 1048 Ws m 1421 Ws m SFP class In the operating point SFP2 SFP3 Heat recovery Efficiency Reverse flow plate heat exchanger up to 92 corresponding to WRG classes H1 Maximum value on conden...

Page 7: ...ox 6 1 Panel filter exhaust air F5 7 Loops transport loops 2 Reverse flow heat exchanger 8 Control box incl control system 3 Bypass flap 9 Supply fan with EC motor 4 Condensate pan 5 Panel filter inco...

Page 8: ...Rosenberg Compact ventilation appliance series SupraBox Comfort Overhead devices BA 113 BB 10 12 A SupraBox 7 2 3 Device drawings Suprabox 1100 D SB110DGRIB00 A hose with appropriate hose sleeve is r...

Page 9: ...Manual for Rosenberg Compact ventilation appliance series SupraBox Comfort Overhead devices BA 113 BB 10 12 A SupraBox 8 Suprabox 1900 D SB190DGRIB00 A hose with appropriate hose sleeve is recommended...

Page 10: ...aseous media according to the criteria stated below The compact ventilation appliance is suitable for the conveyance of Clean air low dust air or low greasy air Slightly aggressive gases or fumes cons...

Page 11: ...ding the device from the transport vehicle Furthermore the completeness of the delivery scope must be checked in accordance with the freight documents Missing parts or damages must be noted immediatel...

Page 12: ...appropriate anti slip gloves and safety shoes for the transport For the transport with forklift or pallet truck please note the following instructions The transport with industrial trucks requires reg...

Page 13: ...It is forbidden to stay below floating loads For direct load attachment underdragging the load only use exclusively licensed undamaged fabric slings with sufficient contact surface and edge protection...

Page 14: ...and bumping 4 3 Storage Make sure to store the unit in a dry and weather protected area On receipt of the merchandise the packaging film and tape must immediately be removed in order to avoid condens...

Page 15: ...l and without torsion The horizontal inclination angle of the device may not exceed a maximum of 2 Choose an installation space with an unobstructed condensate drain and water trap as well as a suffic...

Page 16: ...n site Furthermore the electrical supply as well as external sensors or optional accessories such as duct heaters etc must be connected The remote operator control must be connected to the control sys...

Page 17: ...e exhaust air and overflow pipes The Suprabox is equipped with a condensate pan including an all side gradient in the exhaust air The condensate drain consists of an aluminium circular tube of 15 x 2...

Page 18: ...Remove a possible protective film Optical inspection of the unit gaskets for damage Re adjust the hinges of the maintenance doors Close all doors Operational check of the fans Pressure control of the...

Page 19: ...make sure that it will not be switched on unintentionally This step disconnects the compact unit from the mains with all poles Be aware that the control box will still be hot For maintenance at the c...

Page 20: ...t according to the latest version of the VDI guideline Please find instructions for the cleaning and hygiene inspection of each functional part of the device below 7 3 Maintenance and Cleaning of the...

Page 21: ...and the corresponding frost protection if the outside temperature is less than 5 C and operate them if necessary in order to prevent the unit from frost damage Check the unit for forgotten tools forei...

Page 22: ...the wheel The gap cover R should be about 1 to 2 of the wheel diameter Adjustment of the cone If the wheel is rubbing at the cone after installation of the unit adjust it as follows Abb Adjustment of...

Page 23: ...andard operational conditions air temperature increased dust pollution or constant high humidity or in case of continuous 24 hour operation a shorter interval must be determined Maintenance fan unit E...

Page 24: ...ter or the cleaning agent respectively should have a neutral ph value 6 8 7 5 Reverse flow heat exchanger 7 5 1 Startup Check the correct operation and direction of movement of the bypass flaps of the...

Page 25: ...on and maintenance is necessary In addition the integrated damper servomotor and fastener need regular checks and maintenance In case of heavy dirt the reverse flow heat exchanger can be removed with...

Page 26: ...the same with heat exchanger 3 6 pict heat exchanger removal In order to ensure a safe assembly of the heat exchanger the above listed steps have to be executed in reverse order Maintenance Every 3 mo...

Page 27: ...angle rail to the body in order to change the filter and remove it afterwards Pay attention to the correct fit of the filter at the frame after the re assembly During the filter change check the seal...

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