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Rosemount 5401, Reference Manual

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Rosemount 5401 Reference Manual Download Page 91

Reference Manual 

00809-0100-4026, Rev FA

July 2009

Rosemount 5400 Series

www.rosemount.com

Section  7

Service and Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1
Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . page 7-3
Service Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-4
Analyzing the Measurement Signal   . . . . . . . . . . . . . . . . . page 7-4
Surface Pulse Not Found  . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-5
Using the Echo Curve Analyzer   . . . . . . . . . . . . . . . . . . . . page 7-9
Analog Output Calibration  . . . . . . . . . . . . . . . . . . . . . . . . . page 7-14
Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . page 7-14
Backing Up the Transmitter Configuration   . . . . . . . . . . . page 7-15
Diagnostics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-17
Configuration Report  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-18
Viewing Input and Holding Registers  . . . . . . . . . . . . . . . . page 7-18
Reset to Factory Settings   . . . . . . . . . . . . . . . . . . . . . . . . . page 7-19
Surface Search  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-20
Using the Simulation Mode  . . . . . . . . . . . . . . . . . . . . . . . . page 7-20
Write Protecting a Transmitter   . . . . . . . . . . . . . . . . . . . . . page 7-20
Diagnostic Messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-21

SAFETY MESSAGES

Procedures and instructions in this manual may require special precautions to 

ensure the safety of the personnel performing the operations. Information that 

raises potential safety issues is indicated by a warning symbol ( ). Refer to 

the safety messages listed at the beginning of each section before performing 

an operation preceded by this symbol.

NOTE!

The antenna seal assembly, under no circumstances, should be 

disassembled.

Summary of Contents for 5401

Page 1: ...www rosemount com Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series Two Wire Radar Level Transmitter ...

Page 2: ......

Page 3: ... For equipment service or support needs outside the United States contact your local Emerson Process Management representative NOTICE There are no health hazards from the Rosemount 5400 Series transmitter The microwave power density in the tank is only a small fraction of the allowed power density according to international standards The products described in this document are NOT designed for nuc...

Page 4: ......

Page 5: ...anks 2 3 Components of the Transmitter 2 4 System Architecture 2 5 Process Characteristics 2 6 Dielectric constant 2 6 Foam 2 6 Turbulence 2 6 Temperature Pressure Density and Vapor 2 6 Condensation 2 6 Tank Characteristics 2 6 Antenna Selection Guide Measuring Range 2 7 SECTION 3 Mechanical Installation Safety Messages 3 1 Installation Procedure 3 2 Mounting Considerations 3 3 Mounting Location 3...

Page 6: ...nnecting the Transmitter 4 6 Non Intrinsically Safe Power Supply 4 7 Intrinsically Safe Power Supply 4 8 IS parameters 4 9 Optional Devices 4 9 Tri Loop HART to analog converter 4 9 751 Field Signal Indicator 4 10 SECTION 5 Basic Configuration Start Up Safety Messages 5 1 Overview 5 2 Basic Configuration Parameters 5 2 Configuration Tools 5 2 Basic Configuration Parameters 5 3 Measurement Units 5 ...

Page 7: ... Basic Configuration Using AMS Suite 5 24 HART Multidrop Configuration 5 25 SECTION 6 Operation Safety Messages 6 1 Viewing Measurement Data 6 2 Using the Display Panel 6 2 Specifying Display Panel Variables 6 3 Using a Field Communicator 6 3 Using Rosemount Radar Master RRM 6 3 Using AMS 6 4 LCD Parameters 6 5 Viewing Measurement Data in RRM 6 6 Viewing Measurement Data in AMS Suite 6 7 LCD Error...

Page 8: ...me Calculation Status 7 25 Analog Output Status 7 26 Application Errors 7 27 APPENDIX A Reference Data Specifications A 1 Temperature and Pressure Ratings A 4 Flange Temperature A 4 Operating Pressure A 4 Electronics Temperature A 4 Dimensional Drawings and Mechanical Properties A 5 Process Connections A 9 Ordering Information A 12 Spare Parts A 18 APPENDIX B Product Certifications Safety messages...

Page 9: ... is Not Set When Tank is Empty C 5 Full Tank Handling C 5 Full Tank Detection Area C 5 Level above Hold Off Distance Possible C 5 Level Alarm is Not Set When Tank is Full C 5 Double Bounce C 5 Surface Echo Tracking C 5 Slow Search C 5 Slow Search Speed C 6 Double Surface C 6 Upper Product Dielectric Constant C 6 Select Lower Surface C 6 Echo Timeout C 6 Close Distance Window C 6 Filter Settings C ...

Page 10: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series TOC 6 ...

Page 11: ...r performance and jeopardize safety Unauthorized changes that interfere with the integrity of the welds or flanges such as making additional perforations compromise product integrity and safety Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management Any continued use of product th...

Page 12: ...ces Antennas with non conducting surfaces e g Rod antenna and Process Seal antenna may generate an ignition capable level of electrostatic charge under extreme condtions Therefore when the antenna is used in a potentially explosive atmoshpere appropriate measures must be taken to prevent electrostatic discharge ...

Page 13: ... conduit entries Grounding Cable selection Hazardous areas External circuit breaker Power requirements Connecting the transmitter Non intrinsically safe power supply Intrinsically safe power supply Optional devices Section 5 Configuration Start Up Configuration instructions Configuration using the RRM software Configuration using a 275 375 Field Communicator Section 6 Operation Viewing measurement...

Page 14: ...mation or materials The center will ask for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the process material to which the product was last exposed Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to ha...

Page 15: ...ransmitter is installed at the top of the tank and emits short microwave pulses towards the product surface in the tank When a pulse reaches the surface part of the energy is reflected back to the antenna for subsequent processing by the transmitter electronics The time difference between the transmitted and reflected pulse is detected by a micro processor and is converted into a distance which ca...

Page 16: ...surement is ideal for most corrosive products such as caustics acids solvents and many other chemicals Does not contact the process product Wide material offering such as PTFE Alloy C 276 and Alloy 400 Works well in non metallic tanks also Sticky viscous and crystallizing products The best in class Rosemount 5400 Series provides an accurate and reliable level reading with difficult products such a...

Page 17: ...re Can handle turbulent conditions created by agitation top filling or process reaction Mounting flexibility The versatile Rosemount 5400 Series can be used in mounting configurations other than standard nozzles Fits most existing pipes 2 8 in 50 200 mm Easy to isolate from the process use a ball valve Still pipes reduce the influence of foam turbulence and tank obstructions Ball valves can be use...

Page 18: ...he antenna There are different antenna types and sizes available for various applications The transmitter head has separate compartments for electronics and terminals and can be removed without opening the tank The head has two entries for conduit cable connections The tank connection consists of a Tank Seal and a flange ANSI EN DIN or JIS Figure 2 2 Transmitter components 1 Pending Cable Entry NP...

Page 19: ...nnected to a Rosemount 751 Field Signal Indicator or it can be equipped with an integral display The transmitter can easily be configured using a 375 Field Communicator or a PC with the Rosemount Radar Master software Rosemount 5400 Series transmitters can also be configured with the AMS Suite and DeltaV software and other tools that support Electronic Device Description Language EDDL functionalit...

Page 20: ...d measure the liquid surface Turbulence A calm surface gives better reflection than a turbulent surface For turbulent applications the maximum range of the radar transmitters is reduced The range depends on the frequency the antenna size the dielectric of the material and the degree of turbulence Consult Tables 2 1 and 2 2 on page 2 7 for the expected maximum range with the variables listed Temper...

Page 21: ...ctive liquids e g water based solutions dilute acids and alkalis r 10 0 Table 2 1 Maximum recommended measuring range for the Rosemount 5402 model Table 2 2 Maximum recommended measuring range for the Rosemount 5401 model High Frequency Antennas Units ft m Dielectric Constant A B C A B C A B C 2 in Cone Process Seal 33 10 49 15 66 20 82 25 115 35 115 35 9 8 3 20 6 33 10 3 in Cone Process Seal 49 1...

Page 22: ...mounting G G G NR Valves G G NR NR Pressure Temperature considerations See page A 4 See page A 4 See page A 4 See page A 4 Measuring range considerations See page A 1 See page A 1 See page A 1 See page A 1 Process Medium Characteristics Vapor light medium G G G G Vapor heavy NR AD G G Condensing vapor product build up 4 AD G G AD Boiling Turbulent surface low medium G G G G Boiling Turbulent surfa...

Page 23: ...404 Alloy C 276 Alloy 400 NACE Tank Seal PTFE O ring 2 Antenna option PTFE O ring 2 Antenna options 316 316 L SST EN 1 4404 Alloy C 276 Alloy 400 NACE Tank Seal PTFE O ring 2 Antenna options PFA 1 PFA 1 and 316 316 L SST EN 1 4404 2 Process Connection Flange or Bracket Flange Flange or Bracket Flange Thread or Bracket 1 PFA is a fluoropolymer with properties similar to PTFE 2 O ring options Viton ...

Page 24: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series 2 10 ...

Page 25: ... no circumstances allowed Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations specifications In an Explosion proof Flameproof installation do not remove the transmitter cover when power is applied to the unit Before connecting a HART based communicator in an explosive atmosphere make sure...

Page 26: ...Follow these steps for proper installation Review Installation Considerations see page 3 3 Mount the transmitter see page 3 13 Wire the transmitter see page 4 3 Make sure covers and cable conduit connections are tight Power up the transmitter Configure the transmitter see page 5 1 Verify measurements ...

Page 27: ...al beam see page 3 10 for beamwidth information Agitators with large horizontal blades may reduce the performance of the transmitter so install the transmitter in a location where this effect is minimized Vertical or slanted blades are often invisible to radar but create turbulence D Do not install the transmitter in the center of the tank E Because of circular polarization there is no clearance d...

Page 28: ...visible to the radar signal so nearby objects outside of the tank may be detected Choose the largest possible antenna diameter for installation A larger antenna concentrates the radar beam and will be less susceptible to obstruction interference and assures maximum antenna gain Multiple 5400 transmitters can be used in the same tank without interfering with each other H Figure 3 3 Multiple 5400 tr...

Page 29: ...s use the extended cone I Figure 3 4 Nozzle considerations for 5402 with Cone Antenna 5402 with Process Seal Antenna The antenna can be used on nozzles up to 6 ft 2 m J Disturbing objects inside the nozzle K may impact the measurement and should therefore be avoided The flange on the tank should have a flat or raised face Other tank flanges may be possible please consult your local Emerson Process...

Page 30: ... required use the extended cone solution Figure 3 6 Nozzle considerations for 5401 with Cone Antenna 5401 with Rod Antenna The active part of the rod antenna should protrude below the nozzle M Figure 3 7 Nozzle considerations for 5401 with Rod Antenna L 0 4 in 10 mm or more Active part starts here M Max 4 or 10 in 100 or 250 mm for short and long version respectively ...

Page 31: ...nas and cone antennas with wetted flange plate i e straight antennas Figure 3 8 Nozzle considerations for Still pipes in Metallic Materials Nozzle Recommendations and Requirements The Rosemount 5400 Series is mounted on a nozzle by using appropriate flanges For best performance it is recommended that the nozzle meets the following recommendations for height L and diameter Figure 3 9 Mounting of th...

Page 32: ... 3 in 75 mm Alloy C 276 Alloy 400 Pipe installations only Cone 4 in 100 mm Alloy C 276 Alloy 400 5 5 140 3 8 97 Cone 6 in 150 mm Alloy C 276 Alloy 400 6 9 175 5 7 145 Cone 8 in 200 mm Alloy C 276 Alloy 400 10 2 260 7 6 193 Model Antenna L max in mm Min Diameter in mm 5401 1 1 For Rosemount 5401 the values for minimum nozzle diameter and maximum nozzle height are requirements Rod short 4 0 100 1 5 ...

Page 33: ...nt performance the antenna should extend below the nozzle 0 4 in 10 mm or more For more information see Nozzle Considerations on page 3 5 Service Space For easy access to the transmitter mount it with sufficient service space There is no requirement on clearance distance from the tank wall provided it is flat and free of obstructions such as heating coils and ladders The optimal location is often ...

Page 34: ...lange Table 3 5 Beamwidth for the Rosemount 5402 model Table 3 6 Beamwidth for the Rosemount 5401 model Distance 5401 low frequency 5402 high frequency 16 ft 5 m 33 ft 10 m 49 ft 15 m 66 ft 20 m Beamwidth Distance Antenna 2 in DN 50 Cone Process Seal 3 in DN 80 Cone Process Seal 4 in DN 100 Cone Process Seal Beamwidth ft m 16 ft 5 m 4 9 1 5 3 3 1 0 3 3 1 0 33 ft 10 m 9 8 3 0 6 6 2 0 4 9 1 5 49 ft ...

Page 35: ...gle for the Rosemount 5402 Table 3 8 Beam Angle for the Rosemount 5401 Beam Angle Antenna Beam Angle Cone 2 in 50 mm Process Seal 17 Cone 3 in 75 mm Process Seal 11 Cone 4 in 100 mm Process Seal 9 Antenna Beam Angle 3 in 75 mm Cone Pipe installations only 4 in 100 mm Cone Rod 35 6 in 150 mm Cone 23 8 in 200 mm Cone 17 ...

Page 36: ... such as heating coils ladders etc are not in the radar signal path These objects may cause false echoes resulting in reduced measurement performance However the transmitter has built in functions designed to reduce the influence from disturbing objects where such objects cannot be totally avoided The Rosemount 5402 has a more narrow radar beam that is particularly suitable in installations with t...

Page 37: ... for service make sure that the PTFE sealing is carefully protected against dust and water Cone Antenna Flange Connection Figure 3 13 Mounting the 5400 with cone antenna and flange 1 Place a gasket on top of the tank flange 2 Lower the transmitter with antenna and flange into the tank nozzle 3 Tighten the bolts and nuts with sufficient torque for the flange and gasket choice Transmitter housing Bo...

Page 38: ...tion see Table 3 9 4 Mount the transmitter head and tighten the nut to 60 Nm 44 Lbft 5 Re tighten the flange bolts after 24 hours O ring no gasket required Process Seal window Bolt O rings one customer mounted and one integrated Flange Transmitter housing Nut 60 Nm 44 Lbft Locking screw ATEX Process Seal antenna Nozzle Tank flange Nut Flange Torque Nm Torque Lbft 2 in 50 mm 150lbs 80 59 2 in 50 mm...

Page 39: ...ith rod antenna and threaded tank connection 1 Lower the transmitter and antenna into the tank 2 Turn the transmitter until it is properly secured in the process connection NOTE Tank connections with NPT threads require a sealant for pressure tight joints Rod antenna Sealant on threads Lockingscrew ATEX Transmitter housing Nut 60 Nm 44 Lbft ...

Page 40: ...ess and material must be suitable for the process 2 Lower the transmitter with antenna and flange into the tank nozzle 3 Tighten the bolts and nuts with sufficient torque for the flange and gasket choice 1 Gasket is optional for the All PFA version of the rod antenna Gasket optional for the All PFA version Flange Tank flange Rod antenna PFA plate only All PFA version 1R 2R Transmitter housing Bolt...

Page 41: ...ounting on Wall Figure 3 17 Bracket Mounting the 5400 on wall 1 Mount the bracket directly to the wall with screws suitable for the purpose 2 Mount the transmitter with antenna to the bracket then secure the installation with the three supplied screws Transmitter housing Bracket Antenna ...

Page 42: ...he holes of the bracket Holes are available for both vertical and horizontal pipe mounting 2 Put the clamping brackets on the U bolts and around the pipe 3 Fasten the bracket to the pipe with the four supplied nuts 4 Mount the transmitter with antenna to the bracket and secure with the three supplied screws Clamping Bracket Antenna Transmitter housing Bracket U bolt Screws Screw ...

Page 43: ...e in Still pipes only Rod antennas are not recommended for Still pipes When the transmitter is mounted on a Still pipe the inclination should be within 1 The gap between the antenna and the Still pipe may be up to 0 2in 5 mm Figure 3 19 Mount the transmitter vertically Recommendations for pipe installations The pipe interior must be smooth Not suitable for adhesive products At least one hole is ab...

Page 44: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series 3 20 Figure 3 20 Recommended hole size for pipe installations min 6 in 150 mm max Ø D 10 D ...

Page 45: ...ents page 4 5 Connecting the Transmitter page 4 6 Non Intrinsically Safe Power Supply page 4 7 Intrinsically Safe Power Supply page 4 8 Optional Devices page 4 9 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol P...

Page 46: ...on do not remove the transmitter cover when power is applied to the unit Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be pre...

Page 47: ...on from entering the terminal compartment of the electronics housing Install wiring with a drip loop with the bottom of the loop lower than the cable conduit entry Figure 4 1 Cable Entries NOTE Use the enclosed metal plug to seal the unused port The temporary orange plastic plugs used at delivery are not sufficient seals Failure to use the metal plug to seal the unused port invalidates product cer...

Page 48: ...sing Minifast Figure 4 2 Quick Connect Housing Pin Out For wiring details refer to pin out drawing and the cordset manufacturer s installation instructions For 5400 transmitters with conduit electrical connector M refer to the cordset manufacturer s installation instructions for wiring details No Connection Ground ...

Page 49: ...d for use in hazardous areas where applicable For instance in the U S explosion proof conduits must be used in the vicinity of the vessel For the ATEX flameproof approval version of the Rosemount 5400 Series suitable conduits with sealing device or flameproof EEx d cable glands must be used depending on local requirements Use 18 AWG to 12 AWG wiring to minimize the voltage drop to the transmitter ...

Page 50: ...proof or Flameproof Install the wiring with a drip loop with the bottom of the loop lower than the cable conduit entry 5 Connect the wires according to Figure 4 4 for non intrinsically safe power supplies and according to Figure 4 7 for intrinsically safe power supplies 6 Remove the orange protective plastic plugs used for transportation and seal any unused port with the enclosed metal plug 7 Moun...

Page 51: ... Field Communicator and the HART Modem require a minimum load resistance of 250 within the loop to function properly For maximum loop resistance see Figure 4 5 Figure 4 5 Maximum load resistance for Non hazardous installation See Figure 4 4 for wiring information NOTE The diagram is valid only if the HAR T load resistance is at the sideand if the side is grounded otherwise the load resistance valu...

Page 52: ...TE Make sure the instruments in the loop are installed according to intrinsically safe field wiring practices Figure 4 7 Wiring diagram for intrinsically safe power supply The 375 Field Communicator and the HART Modem require a minimum load resistance within the loop of 250 to function properly For maximum load resistance see Figure 4 8 NOTE This diagram is valid only if the HART load resistance i...

Page 53: ...r process variables The Model 333 HART Tri Loop provides up to three additional analog 4 20 mA outputs Figure 4 9 Wiring diagram for HART Tri Loop Operating Region Maximum Load Resistance External Power Supply Voltage Ch 3 Ch 2 Ch 1 Each Tri Loop Channel recieves power from Control Room Channel 1 must be powered for the Tri Loop to operate Device recieves power from Control Room RL 250 HART Burst ...

Page 54: ...ange Values for secondary tertiary and fourth variables variable assignment is configured in the Model 5400 It is also possible to enable or disable a channel from this menu 751 Field Signal Indicator Figure 4 10 Wiring diagram for a Rosemount 5400 transmitter with a 751 Field Signal Indicator Power supply Rosemount 5400 Radar Transmitter Model 751 Field Signal Indicator ...

Page 55: ...ation preceded by this symbol Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practic...

Page 56: ...n Tank Geometry Environment Volume Analog Output Echo Tuning see page 5 10 for more information on the ATC and Registration of False Echoes on page 7 7 for more information on False Echo Registration Configuration Tools There are several tools available for basic configuration of a 5400 transmitter Rosemount Radar Master RRM Note that RRM is required for advanced configuration features See Basic C...

Page 57: ...surement Units Measurement units can be specified for presentation of Level Level Rate Volume and Temperature values Tank Geometry Tank Height The Tank Height is the distance between the Upper Reference Point at the underside of the transmitter flange or the threaded adapter and the Lower Reference Point close to or at the bottom of the tank see Figure 5 2 for further information on Upper Referenc...

Page 58: ...ng objects on the tank floor like heating coils within the radar beam this selection should also be used If the inclination is greater than 30 degrees use the Cone Tank Bottom Type Table 5 1 Tank Type and Tank Bottom Type Figure 5 3 The transmitter can be optimized for different tank types and bottom shapes Cone antenna Rod antenna with flange Rod antenna with threaded tank connection UPPER REFERE...

Page 59: ...m the filling and emptying of the tank As a default standard a 5400 transmitter is able to track level changes of up to 1 5 in s 40 mm s When the Rapid Level Changes check box is selected the transmitter can track level changes of up to 8 in s 200 mm s Turbulent Surface This parameter should be used if the tank has a turbulent surface The reason for the turbulence might be splash loading agitators...

Page 60: ...sed for a non zero volume that corresponds to the zero level This may be useful for example if the user wants to include the product volume below the zero level Volume calculation is performed by using a predefined tank shape or a strapping table One of the following standard tank shapes can be chosen Sphere Vertical Cylinder Horizontal Cylinder Vertical Bullet Horizontal Bullet The following para...

Page 61: ...ical Bullet tanks are specified by Diameter Height and Volume Offset The volume calculation model for this tank shape estimates that the radius of the bullet end is equal to the Diameter 2 Horizontal Bullet Horizontal Bullet tanks are specified by Diameter Height and Volume Offset The volume calculation model for this tank shape estimates that the radius of the bullet end is equal to the Diameter ...

Page 62: ... from tank drawings or from a certificate provided by the tank manufacturer A maximum of 20 strapping points can be entered For each level value the corresponding total volume up to the specified level is entered The volume value is interpolated if the product surface is between two level values in the table Figure 5 5 Strapping points Actual tank bottom may look like this Using only 3 strapping p...

Page 63: ...ccuracy is reduced in this region For information on the Transition Zone see Specifications on page A 1 If a measured value goes beyond the measurement range the transmitter enters saturation mode if limit alarm is disabled or alarm mode depending on the current configuration Alarm Mode Choose the desired Alarm mode to specify the analog output state when there is a failure or a measurement error ...

Page 64: ...ter may need to be tuned to handle disturbing objects in the tank There are different methods available for handling disturbance echoes with the Rosemount 5400 Series Transmitter Amplitude Threshold Curve ATC False Echo registration see Registration of False Echoes on page 7 7 The Guided Setup in the Rosemount Radar Master configuration program includes a Measure and Learn function which automatic...

Page 65: ...r RRM program BASIC CONFIGURATION USING ROSEMOUNT RADAR MASTER The Rosemount Radar Master RRM is a user friendly software tool that allows configuration of the Rosemount 5400 transmitter Choose either of the following methods to configure a Rosemount 5400 transmitter with RRM Guided Setup if you are unfamiliar with the 5400 transmitter see page 5 15 Setup functions if you are already familiar with...

Page 66: ...semount 5400 Series 5 12 Software Operating Systems supported Windows 2000 Service Pack 3 Windows XP Service Pack 2 Help in RRM Help is accessed by selecting the Contents option from the Help menu Help is also available from a Help button in most windows ...

Page 67: ...rkspace 2 If the Search Device window did not appear automatically choose menu option Device Search 3 In the Search Device window choose communication protocol HART and click the Start Scan button click the Advanced button to specify start and stop address Now RRM searches for the transmitter 4 The Search Device window presents a list of found transmitters 5 Select the desired transmitter and pres...

Page 68: ...smit Buffer need to be set to 1 by doing the following 1 In the MS Windows Control Panel open the System option 2 Choose the Hardware tab and click the Device Manager button 3 Expand the Ports node in the tree view 4 Click the right mouse button on the selected COM port and choose Properties 5 Select the Port Settings tab and click the Advanced button 6 Drag the Receive Buffer and Transmit Buffer ...

Page 69: ...rough a short transmitter installation procedure Note The Guided Setup is an extended installation guide including more than just the configuration Wizard It can be disabled by deselecting the Open Guided Setup dialog after Connect check box in the Application Preferences window menu option View Application Preferences Device Properties 3 The first window in the configuration wizard presents gener...

Page 70: ...nter the Pipe Inner Diameter if the transmitter is mounted on a Still Pipe HART command 2 1 2 4 2 1 2 5 For more information see Tank Geometry on page 5 3 Tank Environment 6 In the Process Condition box select the check boxes that correspond to the conditions of the tank Select as few options as possible and no more than two See Process Conditions on page 5 5 for more information The Dielectric Ch...

Page 71: ...iable PV is configured to be Product Level or Volume Set the analog output range by inputting the Lower Range Value 4 mA and the Upper Range Value 20 mA to the desired values The Alarm Mode specifies the output state when a measurement error occurs HART command 2 1 5 See Analog Output on page 5 9 for more information on Analog Output configuration and Alarm Mode settings Finish Configuration Wizar...

Page 72: ...The Measure and Learn function creates an Amplitude Threshold Curve ATC automatically and suggests False Echo Areas See Echo Tuning on page 5 10 By clicking the Advanced button one or both of the options can be selected in the corresponding check box Verify the Tank Precondition settings verify that the Distance to Surface value is correct If not it may be due to a disturbing object in the tank Ch...

Page 73: ...alues seem incorrect configuration settings may need to be adjusted Configuration Backup 16 When configuration is complete the configuration should be saved to a backup file This information is useful for installing another 5400 in a similar tank since the file can be directly uploaded to a new device restoring the configuration if configuration data is lost or accidentally modified making the dev...

Page 74: ...oose the appropriate icon for configuring transmitter parameters Wizard guides the user through the basic configuration procedure of the Rosemount 5400 transmitter General configures general settings such as measurement units and communication parameters and which LCD variables to display Tank configures Tank Geometry Tank Environment and Volume Output configures Analog Output Echo Curve disturban...

Page 75: ...5 Field Communicator Product Manual Document No 00809 0100 4276 Figure 5 10 The 375 Field Communicator To make a basic setup of the transmitter do the following 1 Check that the desired Measurement Units are selected HART command 2 1 1 5 2 Enter configuration parameters for the following Device info HART command 2 2 1 Geometry HART command 2 1 2 Environment HART command 2 1 3 Volume HART command 2...

Page 76: ...ping 3 LCD 4 Communication 5 Alarm Sat Limits 1 Geometry 2 Environment 3 Volume 4 Antenna 1 Analog Out 2 Alarm Sat Limits 1 Echo Peaks 2 Echo Curve 1 Empty T ank 2 Echo Tracking 3 Double Bounce 4 Bottom Projection 5 Double Surface 6 Filter Settings 7 Full Tank 1 Analog Output Setup Diagnostics 1 Primary Variable 2 2nd 3 3rd 4 4th 5 HART Digital Units 6 Damping Value 7 Device Status 1 Tank Type 2 T...

Page 77: ...2 3 LCD Variables 2 2 3 Length Unit 2 1 1 5 Lower Range Value LRV 4 mA 2 1 5 2 Pipe Diameter 2 1 2 4 Primary Variable 2 1 1 1 Product Dielectric Constant 2 1 3 2 Range Values LRV URV 2 1 5 2 Tag 2 2 1 Tank Bottom Type 2 1 2 2 Tank Height 2 1 2 3 Tank Type 2 1 2 1 Temperature Unit 2 1 1 5 Hold Off Distance Upper Null Zone 2 3 4 Upper Range Value URV 20 mA 2 1 5 2 Volume Configuration 2 1 4 1 Volume...

Page 78: ...e transmitter is connected The transmitter is displayed in the Device Connection View window pictures correspond to AMS version 9 0 2 In the Device Connection View right click the transmitter icon 3 Choose the Configure Setup option 4 Choose the Basic Setup option 5 Configure the transmitter by selecting the appropriate tab For information on the various configuration parameters see Basic Configur...

Page 79: ...poll address can be changed using a 375 Field Communicator or using the Rosemount Radar Master software To change the poll address using a 375 Field Communicator choose HART command 2 2 4 1 To change the poll address using the Rosemount Radar Master RRM software 1 Choose the Setup General option 2 Select the Communication tab 3 Set the desired address between 1 and 15 for multidrop operation 4 Cli...

Page 80: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series 5 26 ...

Page 81: ...ious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a HART based...

Page 82: ...ay Panel configuration see Specifying Display Panel Variables on page 6 3 The display has two rows with the upper row showing the measured value and the bottom row showing the parameter name and measurement unit The display toggles between the different variables every 2 seconds Variables can be selected to bepresented by using a 275 375 Handheld Communicator the AMS Suite or the Rosemount Radar M...

Page 83: ...t Radar Master RRM The LCD tab in the General window allows variables to be specified for view on the Display Panel screen 1 Choose the General option from the Setup menu or click the General icon in the Device Configuration window 2 Select the LCD tab Figure 6 2 RRM lets you specify variables for the 5400 Display Panel 3 Select the variables to appear on the Display Panel The LCD will alternate b...

Page 84: ...n in the AMS Suite Device Connection View window 2 Click the right mouse button and choose the Configure Setup Device option 3 Select the LCD tab and choose the desired LCD parameters and LCD measurement units The available LCD parameters are listed in Table 6 1 on page 6 5 4 Click the OK button to save the configuration 5 Close the window Figure 6 3 Configure parameters to be presented on the Dis...

Page 85: ... from the upper reference point to the product surface Level Rate LR The speed of level movement up or down Signal Strength AMP The signal amplitude of the surface echo Volume Only measurement unit is shown Total product volume Internal Temperature ITEMP Temperature inside the transmitter housing AOut Current ANOUT Analog Output 4 20 mA current Percent of Range RNG Level value in percent of total ...

Page 86: ...s such as Level Signal Strength etc in Rosemount Radar Master choose the Tools Device Display option and select the Level tab Figure 6 4 Presentation of measurement data in RRM To view Analog Output signal choose the Tools Device Display option and select the Analog Out tab Figure 6 5 Presentation of Analog Output value in RRM ...

Page 87: ...t Data in AMS Suite To view measurements such as Level Signal Strength etc in the AMS Suite 1 Select the transmitter icon in the AMS Suite Device Connection View window 2 Click the right mouse button and choose the Process Variables option Figure 6 6 Presentation of measurement data in AMS Suite ...

Page 88: ...EG FAIL An error in the transmitter configuration memory EEPROM has been detected The error is either a checksum error that can be solved by loading the default database or a hardware error NOTE the default values are used until the problem is solved OMEM FAIL MWM FAIL An error in the microwave module DPLY FAIL An error in the LCD MODEM FAIL Modem hardware failure AOUT FAIL An error in the Analog ...

Page 89: ...on the LED flashes orange once every other second When an error occurs the LED flashes a sequence that corresponds to the Code number followed by a five second pause and this sequence is continuously repeated The following errors can be displayed Table 6 3 LED error codes Example Modem error code 6 is displayed as the following flash sequence Flashing LED Code Error 0 Ram Failure 1 FPROM 2 HREG 4 ...

Page 90: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series 6 10 ...

Page 91: ...iguration Report page 7 18 Viewing Input and Holding Registers page 7 18 Reset to Factory Settings page 7 19 Surface Search page 7 20 Using the Simulation Mode page 7 20 Write Protecting a Transmitter page 7 20 Diagnostic Messages page 7 21 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Info...

Page 92: ...ts in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Any substitution of non recognized parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Substitution of components may impair Intrinsic Safety Electrical shock could cause death or serious injury Use extreme cau...

Page 93: ...o check active errors and alarms see Diagnostics on page 7 17 See also Analyzing the Measurement Signal on page 7 4 and Analog Output Status on page 7 26 Incorrect level reading Configuration error Disturbing objects in the tank See Application Errors on page 7 27 Check the Tank Height parameter RRM Setup Tank Check status information and diagnostics information see Diagnostics on page 7 17 Check ...

Page 94: ... measurements A missing reference pulse might be a symptom of a malfunctioning transmitter Contact your local Emerson Process Management representative for assistance Product surface This pulse is caused by a reflection on the product surface Different amplitude thresholds are used to filter out unwanted signals and pick up different pulses The transmitter uses certain criteria to decide which typ...

Page 95: ...tion to appropriate values to filter out noise and other non valid measurements from the measurement signal The amplitude of the measurement signal i e the amplitude of the signal reflected by the product surface is related to the actual dielectric constant of the product Rosemount Radar Master RRM has a plot function that allows viewing of the reflections in the tank If the amplitude threshold is...

Page 96: ...djust the amplitude thresholds see Using the Echo Curve Analyzer on page 7 9 In the Echo Curve Analyzer in RRM the amplitude threshold points can easily be dragged to the desired values Amplitude mV Actual surface Surface Threshold Amplitude Threshold Curve ATC Distance m P1 Disturbing echo misinterpreted as product surface Reference Amplitude mV Distance m After Surface Threshold is adjusted the ...

Page 97: ...lose to a disturbance echo even if the surface echo is weaker than the disturbing echo Follow these recommendations before registering new interfering echoes Make sure a correct amplitude threshold curve is set before registering any disturbance echoes see Amplitude Threshold Curve on page 5 11 Compare the list of interfering echoes with the tank drawing or visual inspection of the tank Note any o...

Page 98: ...ure 7 6 Disturbing echoes can be filtered out by registration as False Echoes The False Echo Registration function is available in the Rosemount Radar Master RRM program in the AMS Suite as well as for the 275 375 Handheld Communicator Registered False Echo Amplitude mV Distance m ...

Page 99: ...Echo Tuning on page 5 10 for more information on false echo handling To plot the measurement signal 1 Start the Rosemount Radar Master program 2 Open Device Config Tools or Device Config Setup 3 Click the Echo Curve icon see Figure 7 7 Figure 7 7 The Echo Curve function is a usefultool for signal analysis 4 The Echo Curve Analyzer window appears with the View Record Mode tab or the Configuration M...

Page 100: ... create an Amplitude Threshold Curve ATC click the Learn button in the Echo Curve Analyzer Configuration Mode window By clicking the Learn button the Measure and Learn function is activated and creates an ATC that filters out all disturbing echoes The ATC can also be edited manually if further fine tuning is needed The Configuration Mode window also allows the changing of the amplitude thresholds ...

Page 101: ...opens a list below the Echo Curve plot with information on all echoes in the tank such as signal amplitude and position in the tank Play When the Play button is clicked the tank is continuously updated without being stored Record Tank Spectra This function records tank spectra over time This can be a useful function if for example studying the tank signal when filling or emptying the tank is desir...

Page 102: ... 5 2 3 The Echo Curve appears on the display 2 Use the Hand and Zoom tools to view specific parts of the Echo Curve The drop down list allows for choosing items such as the different amplitude thresholds to be displayed in the plot The Echo Curve plot also shows an ATC if available See Amplitude Threshold Curve on page 5 11 for more information Register False Echoes To register false echoes 1 Sele...

Page 103: ...ommand 2 5 2 The different echo curve options appear on the display 2 Option 1 Measure and Learn creates an Amplitude Threshold Curve ATC see Amplitude Threshold Curve on page 5 11 for more information Option 2 Set Threshold lets you specify a constant Surface Threshold 3 Click the SAVE button to store the new settings in the transmitter database ...

Page 104: ...put current 1 Start RRM and make sure that the transmitter communicates with the PC 2 Click the Output icon in the Device Config Setup toolbar 3 Select the Analog Out tab in the Output window 4 Click the Calibrate DAC button 5 Follow the instructions to calibrate the 4 mA and the 20 mA outputs LOGGING MEASUREMENT DATA By using the Log Device Registers function in the RRM software Input and Holding...

Page 105: ...e Custom option allows the user to choose the desired range of registers 4 Enter the update rate An update rate of 10 seconds means that the plot will update every 10 seconds 5 Click the Start Log button The logging will proceed until the Stop Log button is clicked BACKING UP THE TRANSMITTER CONFIGURATION Use this RRM option to make a backup copy of the configuration parameters in the transmitter ...

Page 106: ...d at a later stage to restore an accidentally changed configuration The backup file can also be used to quickly configure transmitters installed on similar tanks To upload a backup configuration choose the Upload Config to Device option from the Device menu The backup file can be viewed using the Backup File Reader installed with the Rosemount Radar Master software 4 The backup file can also be vi...

Page 107: ...tput Status on page 7 26 Rosemount Radar Master To open the Diagnostics window in RRM choose the Diagnostics option from the Tools menu Figure 7 13 The Diagnostics window in Rosemount Radar Master AMS To view the Diagnostics window in AMS Suite click the right mouse button on the desired transmitter and choose the Device Diagnostics option Figure 7 14 Diagnostics window in AMS Suite HART command F...

Page 108: ...e contents advanced users can check if the transmitter is working properly The Holding Registers store various transmitter parameters such as configuration data used to control the measurement performance By using the RRM program most Holding Registers can be edited by typing a new value in the appropriate Value input field Some Holding Registers can be edited in a separate window and the individu...

Page 109: ...esets all or a specific part of the holding registers to the factory settings It is recommended that a backup of the configuration be made before resetting so the old transmitter configuration can be loaded if necessary RRM choose menu option Tools Factory Settings Figure 7 17 The Reset to Factory Settings window in RRM AMS Suite Tools Service Factory Settings HART Command 1 2 8 ...

Page 110: ...ate measurements and alarms RRM choose menu option Tools Simulation Mode Figure 7 18 The Simulation Mode window in RRM AMS Suite Tools Service Simulation Mode HART Command 1 2 2 WRITE PROTECTING A TRANSMITTER A Rosemount 5400 Series transmitter can be password protected from unintentional configuration changes The default password is 12345 and it is recommended that this password not be changed to...

Page 111: ...See Error Messages for details Simulation Mode The simulation mode is active Turn off the simulation mode Advanced Simulation Mode The advanced simulation mode is active To turn off the Advanced Simulation mode set Holding Register 3600 0 see Analog Output Calibration on page 7 14 Invalid Measurement The level measurement is invalid Check Error Messages Warning Messages and Measurement Status for ...

Page 112: ...t Service Department if the problem persists MWM Error An error in the microwave module Contact Emerson Process Management Service Department Display Error An error in the LCD Contact Emerson Process Management Service Department Modem Error Modem hardware failure Contact Emerson Process Management Service Department Analog Out Error An error in the Analog Out Module Contact Emerson Process Manage...

Page 113: ...an errors and in most cases do not result in Analog Output alarms Warnings are indicated in RRM in the Diagnostics window Table 7 4 Warning messages Message Description Action RAM warning See Diagnostics RRM Tools Diagnostics for further information on a warning message See also Diagnostics on page 7 17 FPROM warning Hreg warning MWM warning LCD warning Modem warning Analog out warning Internal te...

Page 114: ...ent Sweep linearization warning The sweep is not correctly linearized Check Warning messages If MWM Warning is active this might indicate a transmitter error Contact Emerson Process Management Service Department Tank signal clip warning The last Tank Signal was clipped Check Warning Messages If MWM Warning is active this might indicate a transmitter error Contact Emerson Process Management Service...

Page 115: ... strapping table For a correct volume calculation in this region change the strapping table Level is above highest strapping point The measured level is above the highest point in the given strapping table For a correct volume calculation in this region change the strapping table Level out of range The measured level is outside the given tank shape Check if the correct tank type is chosen and chec...

Page 116: ...The analog output is in Alarm Mode Check Error and Warning Messages to find the reason for the Alarm Saturated The analog output signal value is saturated i e equal to the saturation value No action needed Multidrop The transmitter is in Multidrop Mode The analog output is fixed at 4 mA This is the normal setting when a device is used in Multidrop configuration Fixed Current mode The analog output...

Page 117: ... Detection Area on page C 4 and C 8 Make sure that the Bottom Echo Visible parameter is not set see Bottom Echo Visible on page C 4 and C 7 Incorrect level Action Check Tank Height configuration For rapid level changes check the Damping Value See Damping Value on page C 6 Incorrect level May be caused by wrong Range Value settings Action Check that the Upper Range Value matches the 100 level in th...

Page 118: ...at the Bottom Echo Visible parameter is enabled see Bottom Echo Visible on page C 4 and C 7 Try using the Tank Bottom Projection function if the following conditions are met The product is transparent The tank bottom echo is visible The Bottom Echo Visible parameter is enabled Measured value drops to zero level You can verify Empty Tank state by opening the Tank Display window in RRM If the transm...

Page 119: ... Surface parameter RRM Setup Tank Environment HART 2 3 2 Measured level gets locked near the top of the tank May be caused by Antenna tip ends inside the tank nozzle Disturbing objects near the antenna Product built up on the antenna Action Mount the transmitter on another nozzle if possible Increase the Hold Off distance RRM Setup Advanced HART 2 3 4 The level value drops to a lower value when th...

Page 120: ...lling the tank to levels very close to the antenna Move the transmitter to increase the distance between maximum product level and antenna if possible Activate the Full Tank Handling function if measurements up to the antenna are required see Full Tank Handling on page C 5 and C 10 The measured level is unstable May be caused by An empty tank with the Amplitude Threshold too low Product surface is...

Page 121: ...Output Power 1 mW Beam Angle See Table 3 7 and Table 3 8 on page 3 11 Measuring Performance Maximum Measuring Range 115 ft 35 m from flange Instrument Accuracy at reference conditions 1 2 5402 0 1 in 3 mm 5401 0 4 in 10 mm Repeatability 0 04 in 1 mm at 16 4 ft 5 m distance Resolution 0 04 in 1 mm Near Zone Distance 1 3 ft 0 4 m from lower end of the antenna Near Zone Accuracy 5402 0 6 in 15 mm 540...

Page 122: ...h 21 75 mA standard setting Low 3 75 mA option model code C8 Namur NE43 High 22 5 mA option model code C4 Saturation Levels HART Standard Low 3 9 mA High 20 8 mA Namur NE43 Low 3 8 mA High 20 5 mA IS Parameters See Product Certifications on page B 1 Cable Entry Two integrated in NPT threads Adapters are available see Ordering Information One metal plug to seal any unused ports is enclosed with the...

Page 123: ...otection The protection includes gas filled discharge tubes and semiconductor components Pressure Equipment Directive PED 97 23 EC Vibration Resistance 9 IEC 60770 1 level 1 1 Ideal metal plate with no disturbing objects Temperature 68 F 20 C Pressure 14 15 psi 960 1060 mbar Humidity 25 75 RH 2 If the reference conditions are not met an offset adjustment for the zero reference point may be necessa...

Page 124: ...le height presence of insulation etc Operating Pressure The pressure in the tank is limited by a combination of the antenna and the process connection The following 5400 Series flanges have the same p T rating as the corresponding blind flanges ANSI according to ANSI B16 5 Table 2 2 3 EN according to EN 1092 1 Table 18 material group 13E0 The continuous operating pressure range is presented for ea...

Page 125: ...ssure psig bar Flange temperature F C 15 1 232 16 40 40 302 150 OPERATING RANGE The final rating may be limited by flange and O ring selection Cone Antennas Temperature restrictions due to O ring selection Tank seal with different O ring materials Min Temperature F C in air Max Temperature F C in air Viton 4 20 302 150 Ethylene Propylene EPDM 40 40 302 150 Kalrez 6375 5 15 302 150 Buna N 40 40 230...

Page 126: ...6375 5 15 302 150 Buna N 40 40 230 110 5402 Cone Antenna With Wetted Flange Plate Cone size inches A B Antenna Code 2 5 9 150 2 0 50 2H 2M 2N 3 6 9 175 2 6 67 3H 3M 3N 4 9 8 250 3 6 92 4H 4M 4N Process temperature and pressure diagram Process Connection Availability Available as standard Available as special consult factory Not available Process Connection Antenna Code 2H 2M 2N 3H 3M 3N 4H 4M 4N 6...

Page 127: ...ials Min Temperature F C in air Max Temperature F C in air Viton 4 20 302 150 Ethylene Propylene EPDM 40 40 302 150 Kalrez 6375 5 15 302 150 Buna N 40 40 230 110 Rod A B 1 1 The active part of the antenna must protrude into the tank B is the maximum nozzle height Antenna Code Short 14 4 365 4 100 1R 3R Long 20 3 515 10 250 2R 4R Process temperature and pressure diagram Threaded connection RA is av...

Page 128: ... 20 257 125 Pressure psig bar Flange temperature F C 15 1 120 8 2 4 20 90 6 2 10 0 69 104 40 212 100 302 150 OPERATING RANGE The final rating may be limited by flange and O ring selection Process Seal Antenna Process Seal size inches A B C Antenna Code 2 1 8 46 14 2 360 0 9 22 2P 3 2 8 72 17 3 440 1 4 35 3P 4 3 8 97 18 9 480 1 9 48 4P Process temperature and pressure diagram Process Connection Ava...

Page 129: ...e in inches mm Bracket mounting is available for Rosemount 5401 and 5402 with SST Cone Antenna 2S 8S and Rosemount 5401 with Rod Antenna 3R 4R 2 8 70 2 2 57 0 3 7 0 8 20 Pipe mounting horizontal pipe Pipe mounting vertical pipe 5 2 133 Pipe diameter max 2 5 in 64 mm Wall mounting Hole pattern wall mounting Drawing 9240030 989 www rosemount com ...

Page 130: ...Face Type B1 Ra 3 2 12 5 µm EN 1 4404 JIS JIS B2220 2 mm Raised Face Ra 3 2 6 3 µm EN 1 4404 1 Face gasket surface is serrated per mating standard Designation Mating Standard Face Style 1 Face Surface Finish Material ANSI ASME B16 5 0 06 in Raised Face Ra 125 250 µin 316 316L EN DIN EN 1092 1 Flat Face Type A Ra 3 2 12 5 µm EN 1 4404 JIS JIS B2220 2 mm Raised Face Ra 3 2 6 3 µm EN 1 4404 1 Face ga...

Page 131: ...0 kg EN DIN Flange DN50 PN40 SST HB 8 8 lbs 4 0 kg JIS Flange 50A 10K SST UA 6 6 lbs 3 0 kg Bracket Mounting BR 4 4 lbs 2 0 kg Thread Adapter RA 1 1 lbs 0 5 kg 1 Approximate weights for other 5400 Series process connection sizes than those in this table can be estimated Find out the weight of the SST blind flange slip on for process seal antennas corresponding to the type and size shown in this ta...

Page 132: ...ECEx Flameproof 1 I7 IECEx Intrinsic Safety Code Antenna Size and Material Cone Antennas 2S 2 in DN 50 316L SST EN 1 4404 3S 3 in DN 80 316L SST EN 1 4404 4S 4 in DN 100 316L SST EN 1 4404 2H 2 in DN 50 Alloy C 276 UNS N10276 with wetted flange plate 3H 3 in DN 80 Alloy C 276 UNS N10276 with wetted flange plate 4H 4 in DN 100 Alloy C 276 UNS N10276 with wetted flange plate 2M 2 in DN 50 Alloy 400 ...

Page 133: ...0 PN 16 JIS Flanges EN 1 4404 SST UA 50A 10K VA 80A 10K XA 100A 10K YA 150A 10K ZA 200A 10K Other Flanges BR Bracket Mounting 316L EN 1 4404 SST 2 XX Customer specific Code Options M1 Integral digital display GC Transparent meter glass protection cover made of PTFE FEP T1 Transient Protection Terminal Block standard with FISCO options Software Configuration C1 Factory configuration CDS required wi...

Page 134: ...up to 20 in 500 mm 6 Typical Model Number 5402 A H 1 E5 4S PV CA M1 C1 1 Options E eurofast and M minifast are not available with Explosion proof or Flameproof approvals 2 Bracket mounting BR is not available with hydrostatic testing P1 3 The standard alarm setting is high 4 Requires wetted flange plate cone antennas 2H 4H 2M 4M 2N 4N or process seal antennas 2P 4P 5 Certificate includes all press...

Page 135: ...SST EN 1 4404 6S 6 in DN 150 316L SST EN 1 4404 8S 8 in DN 200 316L SST EN 1 4404 3H 3 in DN 80 Alloy C 276 UNS N10276 with wetted flange plate pipe installations only 4H 4 in DN 100 Alloy C 276 UNS N10276 with wetted flange plate 6H 6 in DN 150 Alloy C 276 UNS N10276 with wetted flange plate 8H 8 in DN 200 Alloy C 276 UNS N10276 with wetted flange plate 3M 3 in DN 80 Alloy 400 UNS N04400 with wet...

Page 136: ...on fluoroelastomer o rings PK PTFE with Kalrez 6375 perfluoroelastomer o rings PE PTFE with EPDM o rings PB PTFE with Buna N o rings PD All PFA 3 rod antennas O rings are not wetted Code Process Connection and Material ANSI Flanges 316 316L SST AA 2 in 150 lbs AB 2 in 300 lbs BA 3 in 150lbs BB 3 in 300 lbs CA 4 in 150 lbs CB 4 in 300 lbs DA 6 in 150 lbs EA 8 in 150 lbs EN DIN Flanges EN 1 4404 SST...

Page 137: ...204 3 1 8 QG Calibration Certificate and GOST Verification Certificate Special Procedures P1 Hydrostatic testing 5 Antenna Modification S3 Extended Cone Antenna in 316 316L EN 1 4404 SST Maximum recommended nozzle height is 20 in 500 mm 9 Typical Model Number 5401 A H 1 NA 4S PV CA M1 C1 1 Options E eurofast and M minifast are not available with Explosion proof or Flameproof approvals 2 G in SST c...

Page 138: ...ety E3 NEPSI Flameproof 1 I3 NEPSI Intrinsic Safety IC NEPSI FISCO Intrinsic Safety E4 TIIS Flameproof 2 2 G in SST cable gland is included in delivery E5 FM Explosion proof 1 I5 FM Intrinsic Safety and Non incendive E6 CSA Explosion proof 1 I6 CSA Intrinsic Safety E7 IECEx Flameproof 1 I7 IECEx Intrinsic Safety Code Antenna Type NA No antenna only transmitter head Code Tank Sealing NA No antenna ...

Page 139: ...h wetted flange plate 3M 3 in DN 80 Alloy 400 UNS N04400 with wetted flange plate 4M 4 in DN 100 Alloy 400 UNS N04400 with wetted flange plate 2N 2 in DN 50 316L SST EN 1 4404 with wetted flange plate Complies with guidelines in NACE MR0175 ISO 15156 and NACE MR0103 3N 3 in DN 80 316L SST EN 1 4404 with wetted flange plate Complies with guidelines in NACE MR0175 ISO 15156 and NACE MR0103 4N 4 in D...

Page 140: ...A 80A 10K XA 100A 10K YA 150A 10K ZA 200A 10K Other Flanges BR Bracket Mounting 316L EN 1 4404 SST Code Options Special Certificates Q8 Material Traceability Certification per EN 10204 3 1 1 N2 Certificate of compliance with guidelines in NACE MR0175 ISO 15156 and NACE MR0103 2 Special Procedures P1 Hydrostatic testing 1 Certificate includes all pressure retaining wetted parts 2 Requires wetted fl...

Page 141: ... NEPSI Flameproof 1 I3 NEPSI Intrinsic Safety IC NEPSI FISCO Intrinsic Safety E4 TIIS Flameproof 2 2 G in SST cable gland is included in delivery E5 FM Explosion proof 1 I5 FM Intrinsic Safety and Non incendive E6 CSA Explosion proof 1 I6 CSA Intrinsic Safety E7 IECEx Flameproof 1 I7 IECEx Intrinsic Safety Code Antenna Type NA No antenna only transmitter head Code Tank Sealing NA No antenna only t...

Page 142: ...ate 6M 6 in DN 150 Alloy 400 UNS N04400 with wetted flange plate 8M 8 in DN 200 Alloy 400 UNS N04400 with wetted flange plate 3N 3 in DN 80 316L SST EN 1 4404 with wetted flange plate pipe installations only Complies with guidelines in NACE MR0175 ISO 15156 and NACE MR0103 4N 4 in DN 100 316L SST EN 1 4404 with wetted flange plate Complies with guidelines in NACE MR0175 ISO 15156 and NACE MR0103 6...

Page 143: ...16 JIS Flanges EN 1 4404 SST UA 50A 10K VA 80A 10K XA 100A 10K YA 150A 10K ZA 200A 10K Tri Clamp Fittings AT 2 in Tri Clamp BT 3 in Tri Clamp CT 4 in Tri Clamp Other Flanges RA 1 5 in NPT BR Bracket Mounting 316L EN 1 4404 SST Code Options Special Certificates Q8 Material Traceability Certification per EN 10204 3 1 1 N2 Certificate of compliance with guidelines in NACE MR0175 ISO 15156 and NACE MR...

Page 144: ... 3 Process Seal O ring kit Kalrez 05400 7002 4001 4 Process Seal O ring kit Viton 05400 7002 4002 4 Process Seal O ring kit EPDM 05400 7002 4003 4 Process Seal O ring kit Buna N 05400 7002 4004 4 Process Seal O ring kit Kalrez Antenna Spares 05400 7001 0001 5401 3 SST Cone no flange 05400 7001 0002 5401 4 SST Cone no flange 05400 7001 0003 5401 6 SST Cone no flange 05400 7001 0004 5401 8 SST Cone ...

Page 145: ... is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Failure to follow safe installation and servici...

Page 146: ...y be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge Antennas with non conducting surfaces e g Rod Antenna and All PTFE antenna may generate an ignition capable level of electrostatic charge under certa...

Page 147: ... Nemko ATEX certificate number Nemko 04ATEX1073X Installation Drawing 9150 079 907 Special Conditions for Safe Use X The intrinsically safe circuits do not withstand the 500V AC test as specified in EN 50020 clause 6 4 12 Parts of the rod antenna and the All PTFE antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Group IIC according to EN 5...

Page 148: ...40 C Ta 70 C Um 250 V Nemko ATEX certificate number Nemko 04ATEX1073X Special Conditions for Safe Use X The intrinsically safe circuits do not withstand the 500V AC test as specified in EN 50020 clause 6 4 12 Parts of the rod antenna and the All PTFE antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Group IIC according to EN 50014 clause 7...

Page 149: ...sion 1 Groups B C and D Dust Ignition proof for Class II III Division 1 Groups E F and G with intrinsically safe connections to Class I II III Div 1 Groups B C D E F and G Temperature code T4 Ambient temperature limits 50 C to 70 C Seal not required I5 Intrinsically Safe for Class I II III Division 1 Groups A B C D E F and G Class I Zone 0 AEX ia IIC T4 when installed per Control Drawing 9150079 9...

Page 150: ...ansmitter head s threads Seal maintenance No maintenance required Verify proper operation by keeping leak path free from ice or contamination Cert no 1514653 Figure B 4 Approval Label Canadian Standards Association CSA I6 Intrinsically Safe Ex ia Class I Division 1 Groups A B C and D Temperature code T4 Control Drawing 9150 079 906 Ambient temperature limits 50 C to 70 C E6 Explosion proof with in...

Page 151: ...n to be considered according to IEC 60079 0 clause 8 1 2 when the transmitter and part of antennas exposed to the exterior atmosphere of the tank is made with light metal alloys and used in Zone 0 Parts of the rod antenna and the All PTFE antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Group IIC according to IEC 60079 1 clause 7 3 20 cm2...

Page 152: ...nsidered according to IEC 60079 0 clause 8 1 2 when the transmitter and part of antennas exposed to the exterior atmosphere of the tank is made with light metal alloys and used in Zone 0 Parts of the rod antenna and the All PTFE antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Group IIC according to IEC 60079 1 clause 7 3 20 cm2 for Zone ...

Page 153: ... 9 Rosemount 5400 Series Technology Institution of Industrial Safety TIIS Approval Figure B 7 Approval Label Technology Institution of Industrial Safety TIIS E4 Flameproof Transmitter Ex d ia IIC T4 Antenna Ex ia IIC T4 Installation Drawing 05400 00375A ...

Page 154: ...8X Figure B 8 Approval Label National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation NEPSI E3 Flameproof Ex iad IIC T4 40 C Ta 70 C 1 Um 250 V I3 Intrinsically Safe Ex ia IIC T4 40 C Ta 70 C 1 4 20 mA HART model Ui 30 Vdc Ii 130 mA Pi 1 0 W Ci 7 26 nF Li 0 H FISCO model Ui 17 5 Vdc Ii 380 mA Pi 5 32 W Li Ci 0 Installation Drawing 9150079 907 1 60 C with FI...

Page 155: ...o maintain certified ratings for installed transmitters This section contains the following drawings Rosemount Drawing 9150079 905 System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus Rosemount Drawing 9150079 906 System Control Drawing for hazardous location installation of CSA approved apparatus Rosemount Drawing 9150079 907 Installation Drawing ...

Page 156: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series B 12 Figure B 9 System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus ...

Page 157: ...Reference Manual 00809 0100 4026 Rev FA July 2009 B 13 Rosemount 5400 Series Figure B 10 System Control Drawing for hazardous location installation of CSA approved apparatus ...

Page 158: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series B 14 Figure B 11 Installation Drawing for hazardous location installation of ATEX and IECEx approved apparatus ...

Page 159: ...Reference Manual 00809 0100 4026 Rev FA July 2009 B 15 Rosemount 5400 Series Figure B 12 Installation drawing for hazardous location installation of TIIS approved apparatus ...

Page 160: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series B 16 ...

Page 161: ...d to fine tune the transmitter for special applications Normally the standard settings are sufficient TANK GEOMETRY Figure C 1 Advanced Tank Geometry Distance Offset G The Distance Offset is used when hand dipping is done at a separate nozzle By setting the Distance Offset the measured level by the gauge can be adjusted to correspond with the level value obtained by hand dipping Tank Height R Prod...

Page 162: ...wer Reference Point This case corresponds to the standard Tank Geometry configuration Note that the Tank Height must be measured to the Lower Reference Point regardless if it is located at the tank bottom or at an elevated point Hold Off Distance This parameter should only be changed if there are disturbing objects close to the antenna No valid measurements are possible above the Hold Off Distance...

Page 163: ...hould be outside the Hold Off Distance see Hold Off Distance on page C 2 in order to utilize the full range of the analog output Figure C 2 Advanced Range Value settings 20 mA Upper Range Value URV Product Level 4 mA Lower Range Value LRV Range 0 100 Upper Reference Point Min LevelOffset C Hold Off Distance Lower Reference Point Level 0 ...

Page 164: ...it is considered to be the product surface It is important there are no disturbances in this area but if there are they may need to be filtered out This function requires the Bottom Echo Visible function to be disabled The current Empty Tank Detection Area value is shown in Advanced Setup in RRM and can be adjusted manually if required See Empty Tank Detection Area on page C 8 Bottom Echo Visible ...

Page 165: ...tank for a surface echo Level Alarm is Not Set When Tank is Full If the surface echo is lost close to the top of the tank The level value will normally be displayed as invalid This parameter should be set to suppress the invalid display NOTE Setting this parameter disables the analog output so it does not enter alarm mode for invalid levels close to the antenna See Full Tank Handling on page C 10 ...

Page 166: ... new surface echo candidates can be selected The size of the window is CloseDist Echoes outside this window will not be considered surface echoes and the transmitter will jump to the strongest echo inside this window If there are rapid level changes in the tank the value of the Close Distance Window can be increased to prevent the transmitter from missing level changes On the other hand a large va...

Page 167: ...his function 1 Disable the Use Automatic Empty Tank Handling Settings option 2 Select the Bottom Echo Visible if Tank is Empty check box Only use this function for tanks with a Flat bottom type where the radar echo from the tank bottom is clearly visible If there is no distinct bottom echo even if the tank is empty this parameter should be disabled Otherwise if the surface echo is temporarily lost...

Page 168: ...e Empty Tank Detection Area the transmitter starts searching the entire tank for the surface The Empty Tank Detection Area can be increased if the surface is lost outside the Empty Tank Detection Area in a non critical region of the tank 1 Disable Use Automatic Empty Tank Handling Settings 2 Type the desired value in the Empty Tank Detection Area input field See Empty Tank Detection Area on page C...

Page 169: ... tank bottom this function can ensure that the transmitter stays in Empty Tank state as long as an extra echo is present Use the spectrum function in Rosemount Radar Master when the tank is empty to verify if such an echo exists or not by entering a distance that exceeds the tank bottom The suitable values for Extra Echo Min Distance Extra Echo Max Distance and Extra Echo Min Amplitude can also be...

Page 170: ...Off Distance region the transmitter reports Measurement Error and starts searching for the surface By setting the Level above Hold Off Distance possible parameter the transmitter reports Full Tank when the product level enters the Hold Off Distance region Note that The region where the tank is considered full is specified by the Full Tank Detection Area The level alarm for Full Tank is normally di...

Page 171: ...ho The Double Bounce function is used for managing problems with echoes appearing in the tank because of the tank shape stronger than the surface echo itself The Double Bounce Offset is given by the following formula Double Bounce Offset B 2 A where A is the distance from the Tank Reference Point to the product surface and B is the distance from the Tank Reference Point to the Double Bounce echo I...

Page 172: ...because of multiple reflections between the pipe wall flange and antenna In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface To activate this function select the Always Track First Echo check box making sure there are no disturbing echoes above the product surface when this function is activated Amplitude Distance First echo corresponding to t...

Page 173: ... large enough to avoid a measurement within and close to the nozzle the problem is solved as illustrated below The Spectrum Plot function in Rosemount Radar Master RRM allows for adjustment to the Hold Off distance 1 In RRM click the Spectrum Plot icon to open the Spectrum Analyzer window 2 Select the Configuration Mode tab 3 Click the Read button and view the amplitude versus distance graph If th...

Page 174: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series C 14 ...

Page 175: ...ctrical installation connecting the transmitter 4 6 Intrinsically Safe Output 4 8 Non Intrinsically Safe Output 4 7 Tri Loop 4 9 4 10 Empty Tank Detection Area C 4 Errors 7 22 European ATEX Directive Information B 3 Extended Cone Antenna 3 7 External circuit breaker 4 5 F Factory Mutual approval B 5 system control drawing B 12 False echoes 3 12 Flange 2 4 Foam 2 6 Full Tank Detection Area C 5 Full...

Page 176: ...e Mounting 3 19 Strapping Table 5 8 Surface Echo Tracking C 12 System Integration 2 5 T Tank Characteristics 2 6 Tank height 2 1 Tank Seal 2 4 Temperature 2 6 Temperature and Pressure Ratings A 4 Theory of Operation 2 1 Transmitter head 2 4 Tri Loop 4 9 Troubleshooting 7 21 Turbulence 2 6 U Upper Null Zone 7 4 Upper Product Dielectric Constant C 6 V Valves 3 12 Vessel Characteristics 3 12 Volume C...

Page 177: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Index 3 Rosemount 5400 Series ...

Page 178: ...Reference Manual 00809 0100 4026 Rev FA July 2009 Rosemount 5400 Series Index 4 ...

Page 179: ......

Page 180: ...T Communication Foundation AMS Suite is a trademark of Emerson Process Management All other marks are the property of their respective owners Emerson Process Management Rosemount Measurement 8200 Market Boulevard Chanhassen MN 55317 USA Tel USA 1 800 999 9307 Tel International 1 952 906 8888 Fax 1 952 949 7001 Emerson Process Management Blegistrasse 23 P O Box 1046 CH 6341 Baar Switzerland Tel 41 ...

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