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Rosemount 396P, Instruction Manual

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MODEL 396P and 396PVP

TABLE OF CONTENTS

MODEL 396P and 396PVP

COMBINATION pH/ORP SENSOR

TABLE OF CONTENTS

Section Title

Page

1

1..0

0

D

DE

ES

SC

CR

RIIP

PT

TIIO

ON

N A

AN

ND

D S

SP

PE

EC

CIIF

FIIC

CA

AT

TIIO

ON

NS

S ......................................................................................................................................

1

1

1.1

Features and Applications .......................................................................................

1

1.2

Physical Specifications ............................................................................................

1

1.3

Ordering Information................................................................................................

2

2

2..0

0

IIN

NS

ST

TA

AL

LL

LA

AT

TIIO

ON

N ................................................................................................................................................................................................................

4

4

2.1

Unpacking and Inspection ......................................................................................

4

2.2

Mounting ..................................................................................................................

4

3

3..0

0

W

WIIR

RIIN

NG

G M

MO

OD

DE

EL

L 3

39

96

6P

P-0

01

1 ................................................................................................................................................................................

9

9

4

4..0

0

W

WIIR

RIIN

NG

G M

MO

OD

DE

EL

LS

S 3

39

96

6P

P-0

02

2 A

AN

ND

D 3

39

96

6P

PV

VP

P................................................................................................................................

1

15

5

5

5..0

0

S

ST

TA

AR

RT

T U

UP

P A

AN

ND

D C

CA

AL

LIIB

BR

RA

AT

TIIO

ON

N ..............................................................................................................................................................

2

22

2

5.1

Model 396P pH ........................................................................................................

22

5.2

Model 396P ORP .....................................................................................................

22

6

6..0

0

M

MA

AIIN

NT

TE

EN

NA

AN

NC

CE

E ..............................................................................................................................................................................................................

2

23

3

6.1

Automatic Temperature Compensator .....................................................................

23

6.2

Model 396P pH ........................................................................................................

23

6.3

Model 396P ORP .....................................................................................................

24

7

7..0

0

D

DIIA

AG

GN

NO

OS

ST

TIIC

CS

S A

AN

ND

D T

TR

RO

OU

UB

BL

LE

ES

SH

HO

OO

OT

TIIN

NG

G ........................................................................................................................

2

25

5

7.1

Diagnostics & Troubleshooting With the Models 54, 3081, 81,  and 4081 ..............

25

7.2

Troubleshooting Without Advanced Diagnostics.....................................................

26

8

8..0

0

R

RE

ET

TU

UR

RN

N O

OF

F M

MA

AT

TE

ER

RIIA

AL

L......................................................................................................................................................................................

2

28

8

8.1

General ....................................................................................................................

28

8.2

Warranty Repair .......................................................................................................

28

8.3

Non Warranty Repair................................................................................................

28 

LIST OF TABLES

Number Title

Page

1-1

Recommended Accessories for First Time Installations ..........................................

3

3-1

Wiring Matrix Guide - Model 396P ...........................................................................

9

4-1

Wiring Matrix Guide - Model 396PVP .......................................................................

15

5-1

ORP of Saturated Quinhydrone Solution (In Millivolts) .............................................

22

6-1

Ro and R1 Values for Temperature Compensation Elements ..................................

23

6-2

Temperature vs Resistance of Auto T.C. Elements ..................................................

23

7-1

Troubleshooting With Advanced Diagnostics ..........................................................

25

7-2

Troubleshooting Without Advanced Diagnostics .....................................................

26

7-3

Model 396P Replacement Parts and Accessories...................................................

27

Summary of Contents for 396P

Page 1: ...Models 396P and 396PVP Combination pH ORP Sensor Instruction Manual PN 5100396P February 2001 MODEL 396P MODEL 396PVP with mating cable ...

Page 2: ...ogram when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following situations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If this Instruction Manual is not the correct manual t...

Page 3: ... 2 23 3 6 1 Automatic Temperature Compensator 23 6 2 Model 396P pH 23 6 3 Model 396P ORP 24 7 7 0 0 D DI IA AG GN NO OS ST TI IC CS S A AN ND D T TR RO OU UB BL LE ES SH HO OO OT TI IN NG G 2 25 5 7 1 Diagnostics Troubleshooting With the Models 54 3081 81 and 4081 25 7 2 Troubleshooting Without Advanced Diagnostics 26 8 8 0 0 R RE ET TU UR RN N O OF F M MA AT TE ER RI IA AL L 2 28 8 8 1 General 28...

Page 4: ...l 1181 17 4 9 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Model 54 17 4 10 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Model 54 17 4 11 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box ...

Page 5: ...uired The combination electrode features a patented large area polypropylene reference junction for resistance to process coatings generally found in dirty high solid applications The patented helical reference pathway provides added resistance for poisoning applications In addition it is available in two configurations glass platinum electrode completely recessed within the reference junction for...

Page 6: ...ly and SCL P Q and option 02 54 only CODE OPTIONAL SELECTION 41 Slotted Tip not available on flat bulb sensors 1 Mounting Accessories optional Choose one PN 915240 03 PVC flow through tee 3 4 in NPT process connection PN 915240 04 PVC flow through tee 1 in NPT process connection PN 915240 05 PVC flow through tee 1 1 2 in NPT process connection PN 23728 00 acrylic low flow cell PN 2002011 1 1 2 in ...

Page 7: ...on ns s 23645 06 15 ft cable with mating VP connector prepped with BNC on analyzer end 23645 07 15 ft cable with mating VP connector prepped without BNC on analyzer end The Model 396PVP Sensor has similar features to the Model 396P However the Model 396PVP is offered with the new Variopol VP connector and uses a mating VP cable purchased separately A remote preamplifier must be used with this sens...

Page 8: ...ion from running into the sensor a weatherproof junction box is recommended see Figure 2 x The sensor cable must be run through a protective conduit for isolation from electrical interference or physical abuse from the process The sensor should be installed within 80 of vertical with the electrode facing down The sensor s cable should not be run with power or control wiring 1 Teflon is a registere...

Page 9: ...sional Drawing DWG NO REV 40396P01 D MILLIMETER INCH FIGURE 2 2 Flow Through Tee with Adapter PN 915240 xx MILLIMETER INCH xx Process Connection Threads 03 3 4 inch 04 1 inch 05 1 1 2 inch SENSOR CABLE OR VP CONNECTOR NOT SHOWN SENSOR CABLE OR VP CONNECTOR NOT SHOWN ...

Page 10: ...sertion Installations 1 1 2 PIPE Y 1 1 2 X 1 Reducing Bushing 1 1 2 X 1 Reducing Bushing 1 1 2 X 1 Reducing Bushing 1 1 2 Pipe Tee PN 2002011 1 1 2 Pipe Tee PN 2002011 PIPE Y INSTALLATION SHOWN STRAIGHT FLOW SHOWN FLOW ANGLE FLOW SHOWN 200 0 7 875 121 92 4 80 85 85 3 375 NECK UNION FITTING 316 SST 2 5 8 IN WRENCH OPENING INSERTION MOUNTING ADAPTER PN 23242 02 INCLUDES PEEK ADAPTER 304 SST UNION FI...

Page 11: ...P and 396PVP SECTION 2 0 INSTALLATION FIGURE 2 5 Submersion Installations WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 40396P04 A DWG NO REV 40396P03 A Handrail Mounting Assembly PN 11275 01 7 ...

Page 12: ...8 MODEL 396P and 396PVP SECTION 2 0 INSTALLATION FIGURE 2 6 Low Flow Cell PN 23728 00 MILLIMETER INCH FIGURE 2 7 Jet Spray Cleaner PN 12707 00 SENSOR CABLE OR VP CONNECTOR NOT SHOWN ...

Page 13: ...or your convenience a wire nut kit is furnished in a plastic bag wrapped around the cable NOTE For maximum EMI RFI protection when wiring from the sensor to the junction box the outer braid of the sensor should be connected to the outer braided shield of the extension cable The outer braid of the extension cable to the instrument must be terminated at earth ground or by using an appropriate metal ...

Page 14: ...ls at all times Extreme care should be used to prevent it from being twisted dam aged or scraped by rough sharp edges or surfaces Please refer to Figures 3 1 through 3 6 for wiring Model 396P 01 FIGURE 3 1 Wire Functions for Model 396P with and without Preamplifier DANGER DO NOT CONNECT SENSOR CABLE TO POWER LINES SERIOUS INJURY MAY RESULT Model 396P Option 01 with preamplifier cable Model 396P Op...

Page 15: ...SECTION 3 0 WIRING MODEL 396P FIGURE 3 2 Wiring Details Model 396P 01 50 for use with and without Junction Box PN 22719 02 for Models 1181 1050 and 1060 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 40396P15 B ...

Page 16: ...54 for use with and without Junction Box PN 22719 02 for Models 1054 1054A 1054B 2054 2081 and Extension Cable 9200254 MODEL 396P and 396PVP SECTION 3 0 WIRING MODEL 396P DWG NO REV 40396P13 D WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH ...

Page 17: ...96PVP SECTION 3 0 WIRING MODEL 396P FIGURE 3 4 Wiring Details Model 396P 01 55 for use with Junction Box PN 23550 00 for Models 54 3081 4081 and 81 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 40396P08 B ...

Page 18: ...DEL 396P and 396PVP SECTION 3 0 WIRING MODEL 396P FIGURE 3 5 Wiring Details Model 396P 01 55 for use with Models 54 81 3081 and 4081 FIGURE 3 6 Wiring Model 396P 01 55 Sensor to Model 1055 10 22 32 Analyzer ...

Page 19: ...ox the outer braid of the sensor should be connected to the outer braided shield of the extension cable The outer braid of the extension cable to the instrument must be terminated at earth ground or by using an appropriate metal cable gland fitting that provides a secure connection to the instrument cable TABLE 4 1 Wiring Matrix Guide MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP SECTION 4...

Page 20: ...5 with Mating Variopol Cable PN 23645 07 for use with Model 81 FIGURE 4 4 Wiring Details for Models 396PVP or 396P 02 50 with Mating Variopol Cable PN 23645 07 for use with Model 1181 FIGURE 4 5 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 2081 FIGURE 4 6 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 0...

Page 21: ...7 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Model 81 FIGURE 4 9 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Model 54 FIGURE 4 10 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23...

Page 22: ...081 4081 FIGURE 4 11 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 23309 04 to Model 2081 FIGURE 4 13 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 2700 FIGURE 4 14 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with M...

Page 23: ...6P 02 54 55 61 Sensor to Model 1055 01 10 22 32 Analyzer FIGURE 4 17 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23557 00 to Model 1055 NOTE This wiring diagram can also be used for wiring a Model 396P 01 The wire colors and functions for the extension cable PN 9200273 are the same as the 396P 01 wire colors and function...

Page 24: ...396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Models 1054A B 2054 FIGURE 4 21 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 23309 04 to Models 1054A B and 2054 FIGURE 4 20 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 233...

Page 25: ...396P 02 50 for use with Junction Box PN 23309 03 and Remote Preamplifier Extension Cable PN 9200254 DWG NO REV 40396P25 A FIGURE 4 23 Wiring Details Model 396P 02 54 for use with Junction Box PN 23309 04 and Remote Preamplifier PN 22698 03 Extension Cable 9200254 DWG NO REV 40396P24 A 21 ...

Page 26: ... to verify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter 5 1 2 pH CALIBRATION After a temporary connection is established between the sensor and the instrument a buffer calibration may be performed Consult appropriate pH ORP analyzer or transmitter instruction manual for specific calibra tion and standardization procedures or see below for rec...

Page 27: ... 4 2 1 ELECTRODE CLEANING If the electrode is coated or dirty clean as follows 1 Remove the sensor from process 2 Wipe the glass bulb with a soft clean lint free cloth or tissue If this does not remove the dirt or coating go to Step 3 Detergents clean oil and grease acids remove scale 3 Wash the glass bulb in a mild detergent solution and rinse it in clean water If this does not clean the glass bu...

Page 28: ...illed water is preferred but tap water is acceptable Slowly and carefully add 56 2 milliliters of concentrated sulfuric acid Add sufficient water to bring the total solution volume up to 1000 ml This standard ORP solution although not as simple to prepare as the quinhydrone recipe is much more stable and will maintain its milli volt value for approximately one year when stored in glass containers ...

Page 29: ...fAIL High reference impede 1 Liquid junction coated 1 Clean sensor replace if necessary 2 Reference Cell gel depleted 2 Replace sensor rEF fAIL or rEF WjArn 3 Sensor not immersed 3 Be sure electrode measuring tip is in process Input voltage high pH input shorted or sensor Check wiring Replace sensor if Input voltage low miswired necessary Old glass warning 1 Glass electrode worn out 1 Replace sens...

Page 30: ...mps widely in AUTO T C Mode in Section 6 1 and replace sensor if defective Span between buffers extremely T C element open Check T C element as instructed short in AUTO T C Mode in Section 6 1 and replace sensor if defective Sluggish or slow meter indication Electrode coated Clean sensor as instructed in for real changes in pH level Sections 6 2 or Section 6 3 2 Replace sensor if cracked Electrode...

Page 31: ... Code 02 50 1 22698 03 Preamplifier Plug in Models 1054 1054A 1054B 2054 and 2081 compatible for Code 02 54 1 22719 02 Junction Box w o Preamplifier 33081 00 Adapter Insert PEEK 1 X 3 4 inch for 23242 02 7901631 Shroud PVC 9200254 Cable 4 conductor 22 AWG shielded pair for 1054 A B 2054 and 1181 9200273 Cable Extension Unprepped for Models 54 81 3081 and 4081 23645 06 15 ft 4 6 m cable with mating...

Page 32: ...t must be sup plied 3 Carefully package the materials and enclose your Letter of Transmittal see Warranty If possible pack the materials in the same man ner as they were received 4 Send the package prepaid to Rosemount Analytical Inc Uniloc Division Uniloc Division 2400 Barranca Parkway Irvine CA 92606 Attn Factory Repair RMA No ____________ Mark the package Returned for Repair Model No ____ 8 3 N...

Page 33: ...___________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ WARRANTY REPAIR REQUESTED YES REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO _______________________________________________ CUSTOMER PURCHASE ORDER NO ____...

Page 34: ...Rosemount A S Porsgrunn 47 35 55 5600 POLAND Fisher Rosemount Warszawa 48 22 857 3856 647 3865 PORTUGAL Fisher Rosemount Portugal Instrumentos Limitada Alfragide 351 1 472 88 50 PUERTO RICO Fisher Rosemount Inc Guaynabo 787 782 9955 9956 or 9957 ROMANIA Fisher Rosemount Bucharest 40 1230 4149 50 59 RUSSIA Fisher Rosemount Moscow 7095 245 86 86 SINGAPORE Fisher Rosemount Singapore Pte Ltd 65 777 82...

Page 35: ...ss or damage directly or indirectly arising from the use of the equipment or goods from breach of any warranty or from any other cause All other warranties expressed or implied are hereby excluded IN CONSIDERATION OF THE STATED PURCHASE PRICE OF THE GOODS SELLER GRANTS ONLY THE ABOVE STAT ED EXPRESS WARRANTY NO OTHER WARRANTIES ARE GRANTED INCLUDING BUT NOT LIMITED TO EXPRESS AND IMPLIED WARRANTIE...

Page 36: ...6 USA Tel 949 863 1181 http www RAuniloc com Rosemount Analytical Inc 2001 Credit Cards for U S Purchases Only UNILOC DIVISION CUSTOMER SUPPORT CENTER 1 800 854 8257 The right people the right answers right now ON LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www RAuniloc com ...

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