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Rosco Maximizer 3B, Operation And Service Manual

The Rosco Maximizer 3B, a reliable asphalt distributor, ensures efficient road maintenance. Enhance your knowledge of this exceptional equipment by downloading the Operation And Service Manual for free from our website. This comprehensive manual provides detailed instructions, enabling optimum performance and longevity.

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Rosco Maximizer 3B Asphalt Distributor

7-1

Page

Maintenance .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-1

General Information      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .   7-4
Routine Maintenance .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-4

General Information   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-4

Fluids And Lubricants      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .  

7-5

Asphalt Pump Lubrication   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 

7-5

Grease For Other Components      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .  

7-5

Hydraulic Oil .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  

7-5

Clean-out Solvent  .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 

7-5

Truck Systems .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-6

Tank Components  .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-6

Tank Sump       .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .   7-6
Top Opening .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-6
Capacity Indicator Gauge      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .   7-7
Mounting Hardware   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-7

Asphalt Pump System   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-8

Asphalt Pump   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-8
Relief Valve      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .   7-8
Discharge Screen  .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-9
Load Line Screen   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 7-10
Pump Drive      .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     . 7-10
Automatic Valves .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 7-10

Spraybar .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-12
Hydraulic System       .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     .     . 7-13
Burner System .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-14

Diesel Burners .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .  7-14

Maintenance

Section 7

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Summary of Contents for Maximizer 3B

Page 1: ...Operations Service And Parts Manual Rosco Maximizer 3B Asphalt Distributor Manual No 1005234 01 ...

Page 2: ......

Page 3: ...Introduction Safety General Information Specifications Component Location Operation Maintenance Troubleshooting Schematics Illustrated Parts List IPL 1 2 3 4 5 6 7 8 9 10 Thumb Index ...

Page 4: ... or exemplify a product service or maintenance improvement We reserve the right to make any change at any time without notice VT LeeBoy Inc VT LeeBoy LeeBoy and Rosco are all the same entity and are used interchangeably 2010 VT LeeBoy Inc LeeBoy reserves all copyright and other rights in this manual and the manual s content No part of this manual may be reproduced or used in any way without the wr...

Page 5: ...Items Not Covered 3 3 Other Limitations 3 3 Contact Information 3 4 Record of Ownership 3 4 Nameplate 3 4 Specifications 4 1 General Information 4 2 General 4 2 System Overview 4 2 Circulating System 4 2 Burner System 4 3 Plus One Controller 4 3 In Cab Operator System 4 3 Material Considerations 4 4 Specification Tables 4 6 Torque Specs 4 10 Metric Fasteners 4 10 Table Of Contents Return to Last V...

Page 6: ...ours Of Operation 6 4 After 8 20 Hours Of Operation 6 4 Pre Operating Check List 6 4 Visual Inspection 6 4 Service And Maintenance 6 4 Spraybar Inspection 6 4 Functional Check 6 5 Hydraulic Circuit 6 5 Hydrostatic Circuit 6 5 Automatic Valve System 6 6 Asphalt Spraybar 6 7 Preventing Spraybar Failure 6 8 Valves And Nozzles 6 9 Adjustment 6 9 Nozzle Selection 6 10 Burners Torch Operation 6 10 Diese...

Page 7: ...37 Automated Clean out Mode 6 39 Clean out Mode 6 43 Transfer Mode 6 45 Unloading Mode 6 47 Washdown 6 48 Combating Poor Visibility 6 48 Manual Operation 6 49 Calculations 6 49 Run Simulation Example 6 50 Trial Run 6 51 Maintenance 7 1 General Information 7 4 Routine Maintenance 7 4 General Information 7 4 Fluids And Lubricants 7 5 Asphalt Pump Lubrication 7 5 Grease For Other Components 7 5 Hydra...

Page 8: ...8 1 General 8 2 Troubleshooting Charts 8 2 Schematics 9 1 Electrical Schematic Plus One Overview 9 3 Electrical Schematic Plus One 1 of 5 9 5 Electrical Schematic Plus One 2 of 5 9 7 Electrical Schematic Plus One 3 of 5 9 9 Electrical Schematic Plus One 4 of 5 9 11 Electrical Schematic Plus One 5 of 5 9 13 Pneumatic Schematic Control Air 1 of 1 9 15 Electrical Schematic Control Front Machine 1 of ...

Page 9: ...0 34 Hydraulic Reservoir 10 40 Drive Shaft Group 10 42 Control Box Plus One 16 Ft Spraybar 10 44 Ground Speed Sensor 10 46 Spraybar Assembly 16 Foot 10 48 Potentiometer 10 54 Spray Valve Assembly 10 56 Air Reservoir Group 10 58 Valve Box Subassembly 10 60 Solenoid Valve 8 Valve 10 62 Diesel Burner Double Flue No Outfire I 10 64 Diesel Burner Double Flue No Outfire II 10 66 Control Box Diesel Burne...

Page 10: ...sel Burner Double Flue Outfire No Thermostat II 10 118 LPG Burners Double Flue Auto Ignition 10 120 LPG Burners Double Flue Manual Ignition 10 124 LPG Tank 52 Gallon 10 126 Portable Torch Holder Assembly LPG 10 128 Fender Group Tandem Axle 10 130 Fender Group Triple Axle 10 132 Mud Flap Group Full Width 10 134 Washdown System 10 136 Return Line Valve 10 140 Tank Ladder Group 1000 Gallon Tank 10 14...

Page 11: ... with all related supplemental books engine and transmission manuals and parts books Related Service Bulletins should be reviewed to provide information regarding some of the recent changes If any questions arise concerning this publication or others contact your local LeeBoy Dealer for the latest available information Introduction Section 1 This manual provides information for use by the equipmen...

Page 12: ...NOTES Rosco Maximizer 3B Asphalt Distributor 1 2 Introduction Return to Last Viewed Return to Thumb Index ...

Page 13: ...2 1 Rosco Maximizer 3B Asphalt Distributor Page Safety 2 1 Safety Precautions 2 2 Safety Label Locations 2 6 Safety Section 2 Return to Last Viewed Return to Thumb Index ...

Page 14: ...ion that should be followed in order for the machine or component to function in the manner intended Safety Precautions General Safety Have a first aid kit available and know how to use it Keep a charged fire extinguisher within reach whenever you work in an area where fire may occur Have the correct type of extinguisher for your situation and know how to use it Type A Wood paper textile and rubbi...

Page 15: ...use an explosion Never operate the burners in a confined area such as a building or shed Vapor build up could cause an explosion Do not operate the burners if the tank is leaking or a spill has occurred Fire and explosion can occur Keep the tank vents clear to avoid a buildup of pressure in the tank when heating Check the vents before starting the burners Never use gasoline alcohol or any other un...

Page 16: ...air and keep hands other body parts and clothing away from moving rotating parts Always stop the engine before beginning service Verify that all machine guards and covers are attached properly to the machine before starting the engine Do not start the engine if any guards or covers are not properly installed on the machine If you must run the engine during maintenance procedures make sure you have...

Page 17: ... satisfy the standard or limit must be replaced Always tighten components to the specified torque Loose parts can cause Rosco Maximizer 3B Asphalt Distributor damage or cause it to operate improperly Only use replacement parts approved by LeeBoy Other replacement parts may affect warranty coverage Follow the guidelines of the EPA or other governmental agencies for the proper disposal of hazardous ...

Page 18: ... For additional help you should refer to the parts listing in the parts section of this manual and note the description column A description of location is provided below for each safety label For additional instructions contact your dealer see Safety Label Installation in Section 7 NOTE It is the responsibility of the owner and operator to make sure that all safety labels are readable and located...

Page 19: ...2 Rosco Maximizer 3B Asphalt Distributor 2 7 Safety Safety Labels and Safety Label Locations Figure 2 2 Return to Last Viewed Return to Thumb Index ...

Page 20: ...NOTES 2 8 Safety Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Return to Thumb Index ...

Page 21: ...al Information 3 1 Limited Warranty Policy 3 2 Warranty 3 2 Limitations 3 2 Items Not Covered 3 3 Other Limitations 3 3 Contact Information 3 4 Record of Ownership 3 4 Nameplate 3 4 General Information Section 3 Return to Last Viewed Return to Thumb Index ...

Page 22: ... IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED STATUTORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS ENGINES OR PARTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT Limitations LeeBoy has no obligation for 1 Any defects caused by misuse misapplication negligence accident or failure to maintain or use in a...

Page 23: ...S OF CUSTOMERS PURCHASERS OR LESSEES FOR SUCH DAMAGES IN NO EVENT WILL WARRANTY COMPENSATION OR OTHER DAMAGES AVAILABLE FROM LEEBOY EXCEED THE PURCHASE PRICE OF THE PRODUCT Items Not Covered LeeBoy is not responsible for the following 1 All used units or used parts of any kind 2 Repairs due to normal wear and tear or brought about by abuse or lack of maintenance of the Machine 3 Attachments not ma...

Page 24: ...ealer you purchased your product from If you have a persistent problem your dealer is unable to resolve contact LeeBoy directly Record dealer information in the space provided For additional information about LeeBoy please visit www leeboy com Record of Ownership Please fill out the following information and use it when you need to contact LeeBoy for service parts or literature Sales Representativ...

Page 25: ...ing System 4 2 Burner System 4 3 Plus One Controller 4 3 In Cab Operator System 4 3 Material Considerations 4 4 Specification Tables 4 6 Torque Specs 4 10 Metric Fasteners 4 10 Inch Fasteners 4 11 Hydraulic Fittings 4 12 Full Torque Nut Coupling Installation 4 12 Specifications Section 4 Return to Last Viewed Return to Thumb Index ...

Page 26: ... This section contains a description of how the major components operate It also includes specifications for the major system components Included in this section are machine weights dimensions performance and major system specifications for the machine General The Rosco Maximizer 3B Asphalt Distributor is used for the transportation and distribution of asphalt based products for road maintenance a...

Page 27: ...ler The Plus One system is used to automatically control the application rate of the asphalt distributor truck It is capable of automatically maintaining constant asphalt application rates regardless of changes in distributor speed and spraybar width The controller has on off toggle switches to provide spray nozzle control along the spraybar in 1 foot 3 m increments Distributor functions are set b...

Page 28: ...n used at temperatures above their flash points Serious injury can occur from burns Material Considerations NOTE All information in the Material Considerations section was obtained from publications of the Asphalt Institute This section will help the operator better understand the properties of the asphalt product being used see Table 4 4 Guideline Temperatures For Liquid Asphalts The selection of...

Page 29: ...arge of the asphalt particles It may have a negative charge called anionic or a positive charge called cationic NOTE An anionic type of emulsion will work best with aggregates having positive surface charges such as limestone and dolomite A cationic type of emulsion will work best with aggregates having negative surface charges such as siliceous or granitic aggregates DO NOT mix emulsion types esp...

Page 30: ...ather tight and safety relieving cover Inside splash guards 3 inch 76 mm diameter steel measuring stick basket type strainer overflow pipe and tank vent Sump 8 inch 203 mm diameter at rear of tank with 4 inch 102 mm clean cut plug Suction line from pump includes tank cut off valve Heating System Double flue with 8 inch 203 mm inside diameter tubing Exhaust Stack Stainless steel with rain cover Bur...

Page 31: ... Specification Table ITEM SPECIFICATION Controller Plus One Controller works with electronic pump speed control to govern the application rate according to the distributor speed and spraybar width Provides On Off control of spray nozzles in 1 foot 3 m increments 4 inch 10 16 cm nozzle control is possible with spraybar extension and retraction Memory feature capable of storing 12 preset application...

Page 32: ... 15 foot 7 6 cm X 4 6 m flexible steel with quick couplers Grease gun Loading hose 3 inch by 15 foot 7 6 cm X 4 6 m rubber with quick couplers Enviro Flush recirculating clean out system 18 foot 5 5 m spraybar system 20 foot 6 1 m spraybar system Radar Horn Speed Sensor option in lieu of GPS Table 4 4 Guideline Temperatures For Liquid Asphalts TYPE GRADE SPRAY TEMP STORE TEMP MIN FLASH POINT Aspha...

Page 33: ...S 1 20 60 70 140 20 60 70 140 RS 2 50 85 125 185 50 85 125 185 HFRS 2 50 85 125 185 50 85 125 185 MS 1 20 70 70 160 10 60 50 140 MS 2 20 70 70 160 50 85 125 185 MS 2h 20 70 70 160 50 85 125 185 HFMS 1 20 70 70 160 10 60 50 140 HFMS 2 20 70 70 160 50 85 125 185 HFMS 2h 20 70 70 160 50 85 125 185 HFMS 2s 20 70 70 160 50 85 125 185 SS 1 20 70 70 160 10 60 50 140 SS 1h 20 70 70 160 10 60 50 140 CRS 1 ...

Page 34: ...ndividual torque value is specified it should be followed instead of values given in this table Replace original equipment with hardware of equal grade Table 4 6 Torque Specifications For Metric Fasteners CLASS 8 8 GRADE 5 EQUIVALENT CLASS 10 9 GRADE 8 EQUIVALENT NOMINAL SIZE PITCH TORQUE FT LBS TORQUE N m TORQUE FT LBS TORQUE N m Dry Lubed Dry Lubed Dry Lubed Dry Lubed M4 x 0 7 2 27 1 70 3 07 2 3...

Page 35: ...C 31 23 42 31 44 33 59 44 24 UNF 35 26 47 36 49 37 67 50 7 16 14 UNC 49 37 67 50 70 52 95 71 20 UNF 55 41 75 56 78 58 105 79 1 2 13 UNC 75 57 100 77 105 80 145 110 20 UNF 85 64 115 86 120 90 165 120 9 16 12 UNC 110 82 145 110 155 115 210 155 18 UNF 120 91 165 125 170 130 230 175 5 8 11 UNC 150 115 205 155 210 160 285 215 18 UNF 170 130 230 175 240 180 325 245 3 4 10 UNC 265 200 360 270 375 280 510...

Page 36: ... 16 5 8 16 12 1 1 6 3 8 11 16 24 15 1 1 6 1 2 7 8 46 34 1 1 6 5 8 1 62 46 1 1 6 3 4 1 1 4 102 75 3 4 1 8 7 8 1 3 8 122 90 3 4 1 8 4 To prevent twisting the tube s use two wrenches Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown in Table 4 8 Torque Specifications For Flare Type Tube Fittings NOTE The torque values shown are based on lubricated c...

Page 37: ... hose assembly to tighten the male threads Then route the hose into position while avoiding twisting the hose 4 Hand tighten the connection by bringing seal face in contact and rotating the nut by hand until it stops NOTE By definition hand tight is 0 3 1 ft lb or when the seal faces are touching and with the threads engaged the hex can no longer be rotated by hand 5 Mark a line across the couplin...

Page 38: ...0 280 24 156 173 79 87 150 180 156 184 270 360 32 219 243 158 175 Table 4 10 Torque Specifications For DIN 24 DIN 60 and Inverted Cone Style Coupling Terminations DIN 24 DIN 60 and Inverted Cone Size Torque mm ft Lb Light Series Tube OD Heavy Series Tube OD Min Max 6 7 15 8 15 26 10 8 18 30 12 10 22 33 14 12 26 37 15 14 30 52 16 30 52 18 20 44 74 22 25 59 89 28 30 74 111 38 74 162 35 133 184 42 14...

Page 39: ...embly cycles torque values are more reliable 3 Tightening 2 flats or more is analogous to sever over torque and may damage seal faces Table 4 12 Torque Specifications For SAE Male Flareless Assembly MFA SAE Male Flareless Assembly MFA After hand tight rotate nut one full turn 8 flats Table 4 13 Torque Specifications For NPTF Dry Seal Pipe Threads NPTF Dash Size Max Torque 1 16 Inch ft Lb 2 20 4 25...

Page 40: ... the correct setting on the torque wrench when using a crowfoot All of the methods involve making the setting proportional to the effective change in length of the wrench multiplied by the desired final torque L E LA LH Measurements Needed Figure 4 3 L Distance from center of torque wrench handle to the center of socket drive E Distance from center of socket drive to the center of crowfoot LA Dist...

Page 41: ...t Distributor 5 1 Page Component Location 5 1 Outside Overview 5 2 Main In Cab Control Box 5 6 Rear Controller 5 10 Run Screen 5 12 LPG Burner System 5 14 Component Location Section 5 Return to Last Viewed Return to Thumb Index ...

Page 42: ...de Overview 1 2 6 3 4 5 17 7 8 2 12 13 14 9 10 11 15 16 Main Dash Panel Figure 5 1 1 Hydraulic Pump 2 Tank Capacity Indicator 3 Asphalt Tank 4 Top Opening 5 Hydraulic Tank 6 GPS Speed Sensor 7 Diesel Fuel Tank 8 Thermometers Return to Last Viewed Return to Thumb Index ...

Page 43: ...ing tank quantity a loading screen overflow pipe and tank vent 5 Hydraulic Tank Mounted on the left or right side of truck Supplies hydraulic fluid to the hydrostatic system 6 GPS Speed Sensor Monitors the speed and distance traveled by the distributor and reports the information to the Plus One Controller in cab Mounted on truck cab roof 7 Diesel Fuel Tank Mounted on the left or right side of tan...

Page 44: ...2 6 3 4 5 17 7 8 2 12 13 14 9 10 11 15 16 Main Dash Panel Figure 5 1 9 Spraybar 10 Asphalt Pump 11 Burner 12 Exhaust Stack 13 Load and Transfer Lines 14 Hydraulic Motor 15 Rear Controller and Tool Box 16 Enviroflush Solvent Tank 17 Radar Horn option Return to Last Viewed Return to Thumb Index ...

Page 45: ...ler and Tool Box The Pump Speed knob adjusts pump speed and direction The spraybar controls adjust the extension and lift of the spraybar Located in rear tool box 16 Enviroflush Solvent Tank Tank holds and recycles the solvent used to clean out the spraybar Located on right side of truck 17 Radar Horn option Monitors the speed and distance traveled by the distributor and reports the information to...

Page 46: ...Control 4 Spraybar Master 5 1 ft Spray Nozzle Activation Left Bar 6 1 ft Spray Nozzle Activation Right Bar 7 Left Spraybar Extend Retract 8 Right Spraybar Extend Retract 9 Left 4 ft Spray Nozzle Activation Switch 10 Right 4 ft Spray Nozzle Activation Switch 11 Spraybar Raise Lower Switch 12 Soft Keys 13 ESC Button 14 OK Button 15 Navigation Buttons Left Right 16 Navigation Buttons Up Down Return t...

Page 47: ...e is defined in the Flow Calibration screen during setup 2 OFF Center Can be used to build pressure in the bar for starting or when spraying a heavy application NOTE If the switch is left in the OFF position excessive pressure 70 psi can build in the spraybar resulting it too much asphalt being applied at the start of the spray run For the most positive results when starting to spray leave the swi...

Page 48: ...ol 4 Spraybar Master Switch 5 1 ft Spray Nozzle Activation Left Bar 6 1 ft Spray Nozzle Activation Right Bar 7 Left Spraybar Extend Retract 8 Right Spraybar Extend Retract 9 Left 4 ft Spray Nozzle Activation Switch 10 Right 4 ft Spray Nozzle Activation Switch 11 Spraybar Raise Lower Switch 12 Soft Keys 13 ESC Button 14 OK Button 15 Navigation Buttons Left Right 16 Navigation Buttons Up Down Return...

Page 49: ... center right of the spraybar Placing the switch in the down position activates the 12 spray valves for this 4 ft section of spraybar As the spraybar is extended a mechanical finger engages the actuator of each valve to the open position Placing the Spraybar Master Switch Figure 5 2 4 in the SPRAY position then allows asphalt to spray from the activated nozzles 11 Spraybar Raise Lower Switch This ...

Page 50: ... 2 4 2 1 5 6 3 SOLVENT Rear Controller Figure 5 3 1 Manual Pump Speed Control Dial 2 Spraybar Extend Retract Buttons 3 Spraybar Lift Lower Button 4 Washdown Button option 5 Clean out Solvent Diesel Button 6 Clean out Enviroflush Button Return to Last Viewed Return to Thumb Index ...

Page 51: ...tary button which allows the operator to extend and retract the spraybar assembly in 4 inch increments for the precise alignment of asphalt spray The spray bar assembly moves as long as the operator depresses and holds this button Once released the spraybar movement stops at the nearest 4 inch increment unless the limits of travel have been reached 3 Spraybar Lift Lower Button Raises or lowers the...

Page 52: ... Selection Mode 3 REAR FRONT Control Priority Selection 4 Setup Parameters 5 Inactive Button 6 Memory Presets 1 of 12 7 Application Rate gal sq yd 8 Error Fault Screen 9 Flow Rate Dial gpm 10 Distributor Speed Dial fpm 11 Asphalt Tank Temperature F 12 Current Mode Indicator 13 Application Rate gal sq yd 14 Bar Length ft in Return to Last Viewed Return to Thumb Index ...

Page 53: ...ode the Manual Pump Speed pot controls the asphalt pump speed and direction MANUAL mode of operation must be selected when the distributor is operating in any of the following operating modes CLEAN OUT REVERSE SUCTION UNLOAD HANDSPRAY TRANSFER LOAD TANK CIRCULATE SPRAY MANUAL BAR CIRCULATE MANUAL When set to AUTO button 2 of the Run Screen the Plus One controls the asphalt pump speed during SPRAY ...

Page 54: ... Distributor Component Location LPG Burner System 5 4 4 3 3 1 2 LPG Burner System Figure 5 5 1 To Tank Valve Not Shown 2 Regulator 3 Shut off Valve 4 Pilot Light Valve 5 Solenoid Not Shown Return to Last Viewed Return to Thumb Index ...

Page 55: ...unterclockwise CCW to reduce the pressure Always set the pressure at 10 to 20 PSI for operation 3 Shut Off Valve Controls the flow of fuel to the burner Turn counterclockwise to open the valve to provide gas to the burner Turn clockwise to close the valve and extinguish the burner 4 Pilot Light Valve on manual ignition only Controls the operation of the burner pilot light Turn clockwise to close t...

Page 56: ...NOTES Rosco Maximizer 3B Asphalt Distributor 5 16 Component Location Return to Last Viewed Return to Thumb Index ...

Page 57: ...vice And Maintenance 6 4 Spraybar Inspection 6 4 Functional Check 6 5 Hydraulic Circuit 6 5 Hydrostatic Circuit 6 5 Automatic Valve System 6 6 Asphalt Spraybar 6 7 Preventing Spraybar Failure 6 8 Valves And Nozzles 6 9 Adjustment 6 9 Nozzle Selection 6 10 Burners Torch Operation 6 10 Diesel Burners 6 10 Portable LPG Torch 6 15 Plus One Controller 6 16 Distributor Operation 6 16 In Cab Controller S...

Page 58: ... Circulate Mode Bar Circulate 6 27 Spray Bar Circulate Mode Spray 6 29 Handspraying 6 31 Handspray Unload Mode 6 33 Handspray Mode Spray Bar Circulate 6 35 Reverse Suction Mode 6 37 Automated Clean out Mode 6 39 Clean out Mode 6 43 Transfer Mode 6 45 Unloading Mode 6 47 Washdown 6 48 Combating Poor Visibility 6 48 Manual Operation 6 49 Calculations 6 49 Run Simulation Example 6 50 Trial Run 6 51 R...

Page 59: ...dicators Failure to perform a Parked Regeneration when exhaust filter indicator is ON will cause the engine to lose power and eventually shutdown Refer to Truck manufactures manual Operator Safety Considerations Asphalt Distributor Operators The most IMPORTANT safety device on this equipment is a well trained and safe operator It is his her responsibility to read and understand all safety and oper...

Page 60: ... the tightness of the tank tie down hardware see Mounting Hardware in Section 7 and tighten as required see Torque Specs in Section 4 2 Check for loose fasteners and hardware on the machine and spraybar Tighten as required 3 Check for any loose components Tighten secure or adjust as required 4 Check the condition of all hydraulic lines air lines couplers fittings connections and asphalt supply lin...

Page 61: ...rly Use two people one person in the truck cab to run the engine and Maximizer 3B controls and one person at the appropriate check point Keep safety in mind and make sure that personnel vehicles and property are clear of the distributor during the functional check Hydraulic Circuit The Maximizer 3B is equipped with electric solenoids that control the hydraulic circuit The solenoids are located ins...

Page 62: ...enter position 0 on the dial will stop the pump Visually verify that the pump turns in both directions NOTE There is no material in the tank so be careful not to operate pump for more than 15 minutes Automatic Valve System A functional check of the automatic valve system will verify that the air actuators and cylinders are operating properly Review the plumbing circuit and familiarize yourself wit...

Page 63: ...bar Height NOTE Although there is rarely a difference in fan patterns as the truck load lightens if you notice a change in the pattern you may need to readjust the height of the bar 1 Set the spraybar height to provide exact triple coverage of the spray fans Figure 6 5 Usually this coverage is found when the bar is set 9 to 11 inches 23 to 28 cm above the ground NOTE Different weights of material ...

Page 64: ...or near any open flame or source of ignition Do not operate Burner System during cleaning Cleaning solvent and release agent could ignite causing serious personal injury When using spray down consider the environment and do not allow cleaning solvent to run onto the ground DO NOT SMOKE around the machine Fuel asphalt material and the fumes from both can explode when exposed to flame or heat from s...

Page 65: ...ign the components as follows Figure 6 6 a Position the valve on the top of each cylinder so that the nut on the valve is facing the return air line b Line up the lower air port on the cylinder body with the tee in the air line 3 For spraybar valve assemblies activated by extensions align the components as follows Figure 6 6 a Position the end of the valve without the nut towards the inside end of...

Page 66: ...le water or condensation in the tank If there is drain the tank to an approved container before lighting the burner Dispose of material and water according to local state and federal regulations Nozzle Selection The correct nozzle selection depends on 1 the application rate setting 2 the truck speed 3 the type of material being sprayed The standard Rosco nozzle size is a NO 1 However other factors...

Page 67: ... 2 minutes to purge residual gas fumes from system before proceeding 13 Turn lower burner fuel switch on the fender controls to the ON position NOTE The burner should light If it does not start immediately shut OFF fuel run blower to clear fuel from flue and retry in 1 to 2 minutes If the fuel is not cleared from the flue the fuel may backfire through the burner when the operator tries to relight ...

Page 68: ...verage do not use the burners Using the burners without enough material in the tank will cause damage to the flue tubes and could cause an explosion Never operate the burners if the flue tubes are not covered with at least 8 of material The flue tubes can become red hot and ignite the vapors causing an explosion 4 Do not load unload transport or spray while burners are operating High Temperature L...

Page 69: ... Plus One Controller Master switch ON to activate the system Figure 5 2 1 7 Set the Plus One Controller to required temperature for the material being used Figure 6 11 8 Push Plus One Controller Mode Selection control to Tank Circulate Mode Figure 6 1 see Tank Circulate Mode in Section 6 Operating the burners without circulating the product in the tank can create explosive fumes If the product can...

Page 70: ...l return to the OFF position An icon will display on the screen when the Burner Control switch has enabled the burner system controls 12 Open the LPG tank valve to start the flow of propane 13 Partially open lower burner shut off valve for starting 14 Turn ON burner switch in rear control box Burner should light within 10 seconds If not turn switch OFF to reset and retry 15 After burners light ful...

Page 71: ...t off valve and store torch 16 Open valve for upper burner if equipped 17 Burners should be operating If not turn off valves and do not light until problem is fixed see Troubleshooting in Section 8 High Temperature Limit Control NOTE This feature is designed as a safety feature only It is not to be used for thermostatic control This feature causes the burners to automatically shut off when the hig...

Page 72: ...pump speed pot on the right side rear fender control is inactive In MANUAL mode with rear control priority the asphalt pump speed pot on the right side rear fender is active and the in cab speed pot is inactive Manual speed adjustments of the asphalt pump are made at the right side rear fender speed pot The RUN SCREEN display indicates the flow rate as a feedback for the operator In MANUAL mode no...

Page 73: ...e the spray rate is automatically held constant regardless of changes in vehicle speed or spraybar width The rear valves operate per the selected mode shown in Table 6 4 Valve Status During Operational Modes and the speed of the asphalt pump is controlled by a PID rhythm based on the set Application Rate Vehicle Speed and Spraybar Width The operator can increase or decrease the application rate vi...

Page 74: ...e burner will also turn off if the distributor ground speed exceeds 5 MPH Temperature Set Point Screen Figure 6 11 LOAD Button 3 of the Mode Selection Screen This mode of operation is used to fill the distributor with material Fill the tank no more than 80 to 90 full to allow for material expansion TRANSFER Button 4 of the Mode Selection Screen The distributor can be used as a pumping station with...

Page 75: ... range the Bar Sensor must be repaired Spraybar Calibration Figure 6 13 Rear Fender Controls Rear controls are located in the right hand side rear fender tool box and are used to control asphalt pump speed asphalt pump direction spraybar hydraulic functions and the optional washdown pump Rear control priority must be set to use asphalt pump see Rear Controller in Section 5 Flow Distance Calibratio...

Page 76: ...here are no abrupt movements or extreme levels of application Possible solutions for problems caused by EMR include 1 Remove the source of the radiation 2 Move the source of the radiation away from the computer area 3 Shield the computer and or the wiring particularly the power lead going to the computer in metal enclosures Plus One Controller Error Messages If the Plus One Controller malfunctions...

Page 77: ... correct mode control selections and the path of travel of asphalt flow in the system The flow illustration shows the proper orientation of the valves throughout the system The illustrations may also be used to help troubleshoot the unit if a certain mode does not operate properly When operating the unit for the first time be sure to read each mode section carefully before operating in that mode K...

Page 78: ...y Bar 13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 16 13 11 15 14 6 8 10 M R Load Mode Figure 6 16 Return to Last Viewed Return to Thumb Index ...

Page 79: ...asphalt can cause severe burns 11 Remove the hose from the storage tank and stow as appropriate 11 Slowly open the small vent valve Figure 6 16 5 to the top left of the Load Line coupler Figure 6 15 to relieve the vacuum in the line When suction relief is heard remove the Load Line cap If no relief is heard do not remove the cap Check that pump is turning in the forward direction and that the vent...

Page 80: ... 13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 16 M F Tank Circulate Mode Figure 6 17 Return to Last Viewed Return to Thumb Index ...

Page 81: ...ate the asphalt Tank Circulate Mode When heating and transporting material run the Maximizer 3B in TANK CRCLT in order to mix and distribute the material in the tank and to minimize the loss of heat from the plumbing Figure 6 17 Never operate burner when the vehicle is being loaded or in transit The flue tubes can become exposed causing an explosion inside the tank or material being sprayed could ...

Page 82: ...pray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 A F 16 Spray Bar Circulate Mode Bar Circulate Figure 6 18 Return to Last Viewed Return to Thumb Index ...

Page 83: ...unit is ready to spray Spray Bar Circulate Mode Bar Circulate This mode circulates the hot asphalt through the spraybar and is used to heat the spraybar and nozzles prior to spraying Figure 6 18 Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment 1 Be sure that the material temperature is high enough to prevent setting up in the...

Page 84: ...ft Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 A F 16 Spray Bar Circulate Mode Spray Figure 6 19 Return to Last Viewed Return to Thumb Index ...

Page 85: ...you want to keep the spraybar components hot or refer to the Reverse Suction Mode for instructions on how to draw excess asphalt out of the spraybar and piping Spray Bar Circulate Mode Spray This section explains the procedure to be followed when spraying asphalt Figure 6 19 Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment 1 ...

Page 86: ...eft Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Handspray Mode Tank Circulate Figure 6 20 Return to Last Viewed Return to Thumb Index ...

Page 87: ...Selection button to TANK CRCLT Tank Circulate Handspraying This section explains the procedure to be followed when hand spraying asphalt Figure 6 20 Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment 1 Turn the Plus One Controller Master switch ON to activate the system Figure 5 2 1 2 Set the Plus One Controller Auto Manual sel...

Page 88: ...13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Handspray Unload Mode Figure 6 23 Return to Last Viewed Return to Thumb Index ...

Page 89: ...nk is above the return line this mode may allow material to return to the spraybar This mode significantly increases the pump pressure since the 2 Way and 3 Way valves are closed Be sure to maintain a firm grip on the handspray wand NOTE All material that is being pumped will be sprayed so running the pump at a slower GPM than in Tank Circulate Mode will still deliver higher pressure Return to Las...

Page 90: ... Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Handspray Mode Spray Bar Circulate Figure 6 24 Return to Last Viewed Return to Thumb Index ...

Page 91: ...ws better control of the handspray wand SPRAY BAR CRCLT mode will also eliminate any setup of material that is still in the spraybar NOTE This mode significantly reduces the pump pressure since the 2 Way and 3 Way valves are open The operator may have to increase the GPM 25 to 50 gallons to get sufficient pressure to the wand Return to Last Viewed Return to Thumb Index ...

Page 92: ...13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M F 16 Reverse Suction Mode Figure 6 25 Return to Last Viewed Return to Thumb Index ...

Page 93: ...ng the clean out process use the following instructions to remove asphalt from the spraybar and plumbing circuit Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment If the operator fails to perform this function at the end of the day the asphalt will set up over night and the Maximizer 3B will be unable to spray the next time th...

Page 94: ...ar 13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Clean out Mode Figure 6 27 Return to Last Viewed Return to Thumb Index ...

Page 95: ...inoperable the next time it is to be used Always use the Reverse Suction mode to remove excess asphalt from the system prior to going to Clean out mode Fire Hazard Never spray cleaning solvent or release agent on or near a heating element that is hot or being heated or on or near an open flame or source of ignition Do not operate Burner System during cleaning Cleaning solvent and release agent cou...

Page 96: ...e of cleaning material according to local state and federal regulations Sequence for Enviroflush Tank Clean out 1 2 Enviroflush Clean out Sequence Figure 6 33 1 Release Agent Clean out Sequence Figure 6 30 4 Initiate automated clean out by pressing the button labeled CL OUT SOLVENT on the rear fender control panel Figure 6 31 1 1 SOLVENT Release Agent Clean out Sequence Figure 6 31 5 This initiate...

Page 97: ...The System Always drain solvent from the system before loading additional asphalt and before changing the mode of operation Failure to do so could damage the system All solvent tank and vent valves must be closed for ALL OTHER FUNCTIONS 1 Always precede Automated Clean out with Reverse Suction procedure see Reverse Suction Mode in Section 6 NOTE With the pump still turning in reverse proceed to st...

Page 98: ...iroflush Holding Tank 18 Drain Valve 19 Clean Fuel or Solvent Tank 20 To Burner 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 10 Handspray Valve 2 3 4 5 7 9 15 16 17 19 20 18 6 8 M R 12 13 11 14 10 1 Clean out Mode Figure 6 37 Return to Last Viewed Return to Thumb Index ...

Page 99: ...loves and a face shield Contact with hot asphalt can cause severe burns Clean out Mode Follow this procedure when flushing the spraybar and plumbing circuit using the Enviroflush System see Automated Clean out Mode in Section 6 Do not use Terpene Hydrocarbon or equivalent to clean out the spraybar It destroys the Viton seals 1 After the automated clean out process drain Enviroflush tank as necessa...

Page 100: ...Bar 13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Transfer Mode Figure 6 38 Return to Last Viewed Return to Thumb Index ...

Page 101: ...ode Selection switch to Clean out and follow instructions for Clean out Mode earlier in this section Transfer Mode When the Maximizer 3B is used to transfer asphalt from one tank to another follow these procedures Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment Be sure that the material in both tanks is compatible see Materi...

Page 102: ...ar 13 Left Spray Bar 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16 Unloading Mode Figure 6 39 Return to Last Viewed Return to Thumb Index ...

Page 103: ...loading excess asphalt from the Maximizer 3B Review these instructions and follow them to insure the safety of the operator and to maintain a safe working environment Be sure that the material in both tanks is compatible see Material Considerations in Section 4 If material is not compatible or if you are not sure do not transfer 1 Check the temperature of the material in the tank Be sure that it i...

Page 104: ...d shielded rotating beacons The shielding protects the operator s vision and prevents eye strain Use reflective tape on the sides of all machines that may be used at night Be sure that all personnel wear reflective vests Use impact barriers movable or stationary to protect the workers from traffic and help direct the traffic flow away from road hazards Washdown It is extremely important that the c...

Page 105: ...t will give an acceptable nozzle spray pattern Determine the application rate in Gal Sq Yd or Liter Sq Meter for the work to be done This will be specified by the job requirements and selected nozzle size Determine the ground speed pump flow and the spraybar width being used for each specific job The slide rule covers spraybar widths from 4 feet to 24 feet in 1 foot increments 2 30 35 40 45 50 60 ...

Page 106: ...aintained between 1500 and 1800 RPM for a specific gear ratio The following example demonstrates the use of the Slide Rule Application Guide NOTE In this example we are using a 12 foot spraybar Use your correct spraybar length and make appropriate adjustments to the calculations 1 Go to the top scale for the Bar Length Move the inner sleeve to the desired application rate with the correct bar leng...

Page 107: ...140 GPM at the specific engine RPM for operation 7 Drive the unit over the application route in the specific gear axle ratio engine RPM and travel speed and set the pump rate 8 Record all operating parameters on your data sheet Table 6 4 Valve Status During Operational Modes for future reference NOTE Small variations in ground speed will not affect the application rate As the truck speed increases...

Page 108: ...NOTES Rosco Maximizer 3B Asphalt Distributor 6 52 Operation Return to Last Viewed Return to Thumb Index ...

Page 109: ...ic Oil 7 5 Clean out Solvent 7 5 Truck Systems 7 6 Tank Components 7 6 Tank Sump 7 6 Top Opening 7 6 Capacity Indicator Gauge 7 7 Mounting Hardware 7 7 Asphalt Pump System 7 8 Asphalt Pump 7 8 Relief Valve 7 8 Discharge Screen 7 9 Load Line Screen 7 10 Pump Drive 7 10 Automatic Valves 7 10 Spraybar 7 12 Hydraulic System 7 13 Burner System 7 14 Diesel Burners 7 14 Maintenance Section 7 Return to La...

Page 110: ...nce LPG Burners Option 7 14 GPS Ground Speed Sensor 7 15 Radar Horn Option 7 15 Daily Exterior Maintenance 7 16 Storage 7 16 Hydraulic Fluids 7 17 Hydraulic Oil Requirements 7 17 Safety Label Installation 7 18 Return to Last Viewed Return to Thumb Index ...

Page 111: ...tems 2 L Asphalt Distribution Hoses C Asphalt Pump Packing Gland T Asphalt Pump Chain Coupler C Asphalt Pump Load Line Screen Diesel Kerosene CL CL Hydraulic System C Hydraulic Hoses C Hydraulic Filter C R Change Oil Filter R R Tank Top Opening Cover C Cover Gasket C C Overflow Vent CL Clean out Solvent Level C Capacity Indicator C Float Shaft Packing T Tie Down Hardware C Sump CL Burner System C ...

Page 112: ... Lubricate R Replace T Tighten Spraybar Hydraulic Cylinders CL Nozzles adjust alignment if necessary C Hardware tighten if necessary C Spraybar Extension Pivot Point Gaskets Washers R Truck Truck service per Truck Operator s Manual C Wash Machine CL Radar Horn Face Cover CL Air System C Engine Coolant Level C Engine Oil Level C Fuel Level C General Information This section gives the necessary proc...

Page 113: ...efied in the high operating temperature and will run out of the bearings With no lubrication the bearings will seize in a short time Use only a hand held grease gun for all greasing Wipe grease fittings with clean cloth before greasing to avoid injecting dirt and grit Replace and repair broken grease fittings immediately If a fitting will not take grease remove and clean thoroughly Clean lubricant...

Page 114: ...ression Truck Systems Follow recommendations in the truck Operator s Manual for fuel lubricating oils coolants and lubricating greases Consult with truck manual for system capacities and servicing frequencies Tank Components Tank Sump The Maximizer 3B is designed with a sump in the bottom of the tank where the asphalt gathers and is drawn into the pump The tank is equipped with a removable plug on...

Page 115: ... attached to a shaft through the tank wall and moves the pointer accordingly The shaft is sealed with packing material to prevent leakage If the seal needs adjustment or replacement follow this procedure 1 Stop the engine place all controls in neutral set the park brake and remove ignition key 2 Check under the float shaft at the start of each day for seal leakage If seal is leaking tighten the nu...

Page 116: ...to a cavity around the shaft to seal the hot material in the pump To adjust this seal follow this procedure Always wear protective clothing gloves and a face shield Contact with hot asphalt can cause severe burns DO NOT SMOKE around the machine Fuel asphalt material and the fumes from either can explode when exposed to flame or heat from smoking or other sources 1 Stop the engine place all control...

Page 117: ... protective clothing gloves and a face shield Contact with hot asphalt can cause severe burns DO NOT SMOKE around the machine Fuel asphalt material and the fumes from either can explode when exposed to flame or heat from smoking or other sources 8 Remove the valve cap that covers the adjusting screw Test gauge placement Pressure Gauge Figure 7 4 9 Slowly turn the adjusting screw in to increase the...

Page 118: ...he system To inspect the screen follow this procedure 1 Visually inspect the screen at the start of each working day and whenever the cap is removed from the load line 2 Remove any objects lodged against the screen Do not remove the screen for cleaning 3 Inspect the screen for damage or holes If any are noticed remove screen from the line and replace immediately Do not operate the machine with a d...

Page 119: ...gure 7 7 Top Solenoid Valve OFF Bottom Solenoid Valve ENERGIZED 3 Way Valve Position 1 Figure 7 6 Top Solenoid Valve OFF Bottom Solenoid Valve OFF 3 Way Valve Position 3 Figure 7 8 Top Solenoid Valve ENEGIZED Bottom Solenoid Valve ENERGIZED Return to Last Viewed Return to Thumb Index ...

Page 120: ...to the Bolt Torque Charts and review torque specifications Maintain bolts at their specified torque Spraybar The spraybar mounted on the back of the Maximizer 3B distributes asphalt over the road surface The spraybar includes circuits to distribute asphalt to the nozzles hydraulic lines for moving the bar and an air system for valve actuation Maintain the system by following this procedure Always ...

Page 121: ...rect connection to the engine or a PTO drive from the transmission is used to power a variable displacement piston pump which in turn drives the asphalt pump and auxiliary functions The hydraulic motor powering the asphalt pump is a fixed displacement high torque low speed motor To service and maintain the system follow this procedure Always wear protective clothing gloves and a face shield Hydrau...

Page 122: ...cated at the rear of the Maximizer 3B Check the burner operation daily Follow this procedure DO NOT SMOKE around the machine Fuel asphalt material and the fumes from either can explode when exposed to flame or heat from smoking or other sources Always wear protective clothing gloves and a face shield Burners are hot and contact with skin can cause severe injury 1 Excessive smoke or trouble startin...

Page 123: ...gure 7 9 GPS Ground Speed Sensor The controller uses either a GPS Global Positioning System Speed Sensor or the optional Radar Horn Speed Sensor to measure distributor ground speed for use in application rate calculations and the display of real time distributor metrics The GPS is a space based global navigation satellite system that provides reliable location and time information in all weather a...

Page 124: ...y exposed part of the cylinder rod to prevent rusting Any stored cylinders all exposed seals o rings etc should be coated with grease to prevent cracking Daily Exterior Maintenance Clean the top platform steps railings ladder and catwalk to prevent accidents during operation Clean the instruction plates decals and gauges so they can be seen and read by the operator at all times Replace any decals ...

Page 125: ... time Hydraulic Fluids The hydraulic oils listed in Table 7 2 Hydraulic Fluids Chart have been reviewed by Rosco and are recommended as replacements It is best to use the heaviest weight oil that can safely be used for the temperature range of machine operation If your machine will never be used at temperatures below 0 F use a heavier weight oil If you are considering using an oil that is not list...

Page 126: ...hen the decal is completely smoothed out carefully remove the top paper Safety Label Installation Anytime the Rosco Model Maximizer 3B Asphalt Distributor has been repainted or the safety labels have been removed damaged or can t be read a new set of labels should be ordered and reinstalled for safe operation see Safety Label Locations in Section 2 1 Be sure that the installation area is clean and...

Page 127: ...Rosco Maximizer 3B Asphalt Distributor 8 1 Page Troubleshooting 8 1 General 8 2 Troubleshooting Charts 8 2 Troubleshooting Section 8 Return to Last Viewed Return to Thumb Index ...

Page 128: ...encounter during the course of operating the Maximizer 3B Asphalt Distributor It also includes some acceptable corrections to these problems Unless otherwise noted the problems listed here are those which an operator can diagnose and repair See an authorized ROSCO Dealer Distributor for diagnosis and repair of problems not listed For specific engine and hydraulic problems not covered by this guide...

Page 129: ...set Mode Selection to SPRAY mode Check port alignment There are two socket head adjusting screws on the vane air actuator which adjust amount of rotation Loosen jam nut and turn set screw in or out to obtain proper port alignment Only the set screw in contact with vane in air actuator should be adjusted Asphalt streaks during spraying Incorrect spraybar height Adjust spraybar high enough so spray ...

Page 130: ... material viscosity is too thick temperature is too low Heat material to a higher temperature More spraybar extended or activated than used in calibration see Valves And Nozzles in Section 6 or see Manual Operation in Section 6 Individual nozzles are clogged Clean nozzles Table 8 3 Asphalt Pump SYMPTOM CAUSE REMEDY Asphalt pump leaks bitumen at rotor shaft gland Gland not properly tightened Tighte...

Page 131: ...ions for desired mode Check corresponding air solenoids to see if they are activated Asphalt tank is empty Fill asphalt tank with material Load line hose plugged collapsed Clean hose or replace Valve on external tank closed on transport vehicle or remote tank Occurs on Tank Loading only Open tank valve Inlet screen plugged Clean inlet screen in load line and optional inlet box if so equipped Aspha...

Page 132: ...for combustibility Remove fuel suction line Insert line into a container of 1 diesel fuel or stove fuel and run the burner If burner lights and runs properly it is a fuel problem due to low sulphur fuel Use a fuel additive to aid combustion Low fuel pressure Check fuel pressure Must be 140 PSI Igniter clearance is wrong The electrodes should be 1 4 6 4 mm from tip of nozzle and no more than 1 4 6 ...

Page 133: ...elief valve not operating Check asphalt pump relief valve should be set at 70 PSI Hydraulic oil High Temp indicator is ON or higher than usual Low hydraulic oil level Add fluid to proper level Reservoir and or hoses covered with asphalt Clean with solvent Hydraulic filter s plugged Replace filters Air trapped in hydraulic system Check for leaks and or restrictions in the hydraulic lines Asphalt vi...

Page 134: ... low Check system pressure should be 4350 PSI Electrical wiring failure Check wiring Spraybar shuts off while spraying Blown fuse or circuit breaker Replace fuse or reset circuit breaker Faulty wires loose wiring plug on back of instrument panel Check wiring continuity reconnect plugs on panel Low air pressure air leak Rebuild truck air pressure check for and fix air leaks Vibration from rough roa...

Page 135: ...rs Internal leakage in the hydraulic cylinders or the valves To check raise the base end of the cylinders and open the rod end If the bar doesn t settle the problem is in the valves If the bar does settle on the cylinders repeat the check to see which cylinder is the problem Repack the cylinder or replace the valve section Spray valve individual staying ON or not fully closing Debris in spray valv...

Page 136: ... adjusted properly Contact a factory representative for instructions on adjusting the sensor Faulty wiring or sensor Check wiring and sensor Replace if necessary No ground speed reading on display No power to GPS or Radar Horn Check fuses circuit breakers and wiring Replace reset or repair as needed Vehicle not moving Vehicle must be moving to show ground speed reading Lost contact with satellites...

Page 137: ...so it doesn t matter which direction it is facing The speed factor will have to be recalibrated in either case see Manual Operation in Section 6 Shielding the radar horn from other interfering signal inputs may also be effective Machine vibrates at front only Asphalt pump cavitating and running too fast Troubleshoot cause of pump cavitation decrease pump speed Engine or driveline problems with tru...

Page 138: ...NOTES Rosco Maximizer 3B Asphalt Distributor 8 12 Troubleshooting Return to Last Viewed Return to Thumb Index ...

Page 139: ... 9 13 Pneumatic Schematic Control Air 1 of 1 9 15 Electrical Schematic Control Front Machine 1 of 1 9 17 Electrical Schematic Control Rear Machine 1 of 1 9 19 Electrical Schematic Control LH Spraybar 1 of 1 9 21 Electrical Schematic Control RH Spraybar 1 of 1 9 23 Electrical Schematic Can Bus Kit 1 of 4 9 25 Electrical Schematic Can Bus Kit 2 of 4 9 27 Electrical Schematic Can Bus Kit 3 of 4 9 29 ...

Page 140: ...NOTES Rosco Maximizer 3B Asphalt Distributor 9 2 Schematics Return to Last Viewed Return to Thumb Index ...

Page 141: ...2 DOUT PVE Pwr3 C1 P36 C1 P28 C1 P34 C1 P35 C1 P32 C1 P33 C1 P30 C1 P29 C1 P31 C1 P27 C1 P25 C1 P26 DIN DIN DIN SENSOR POWER GROUND 5VDC SENSOR POWER DIN DIN POWER GROUND POWER SUPPLY CAN1 AIN CAN1 SHIELD CAN1 DIN AIN DIN AIN DIN AIN DIN AIN DIN DIN AIN FREQIN DIN AIN FREQIN CAN2 CAN2 AIN CAN2 SHIELD DIN AIN FREQIN DIN AIN FREQIN C1 P24 C1 P16 C1 P22 C1 P23 C1 P20 C1 P21 C1 P18 C1 P17 C1 P19 C1 P1...

Page 142: ...9 4 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 143: ...EED_PWR GNDSPEED_GND BURNER_ON DP610 GRAPHICAL TERMINAL MAIN POWER SUPPLY MAIN POWER GROUND 12 PIN DEUTSCH DTM06 12SA C1 P1 C1 P2 CAN BUS LOW C1 P3 C1 P4 REDCAN RIGHT BUS HIGH C1 P5 C1 P6 C1 P7 C1 P8 ENCODER PULSE A INPUT C1 P9 C1 P10 C1 P11 C1 P12 CAN SHIELD CAN BUS HIGH ENCODER PULSE B INPUT REDCAN RIGHT BUS LOW ENCODER SUPPLY ENCODER ENTER INPUT BUZZER GROUND C1 P12 C1 P9 C1 P10 C1 P11 C1 P5 C1...

Page 144: ...9 6 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 145: ...OUT PWMOUT DOUT PVE 2OUT PWMOUT DOUT PVE 1OUT PWMOUT DOUT PVE 2OUT PWMOUT DOUT PVE 2OUT C1 P42 C1 P46 C1 P45 C1 P44 C1 P43 PWR PWR PWR PWR C1 P41 C1 P40 C1 P39 C1 P38 C1 P36 C1 P35 C1 P33 C1 P32 C1 P37 C1 P34 C1 P30 C1 P29 C1 P28 C1 P27 C1 P26 C1 P25 C1 P22 C1 P23 C1 P24 C1 P31 C1 P11 C1 P17 C1 P12 C1 P13 C1 P14 C1 P15 C1 P16 C1 P18 C1 P19 C1 P21 C1 P20 C1 P6 C1 P5 C1 P4 C1 P3 C1 P7 C1 P10 GND 5VD...

Page 146: ...9 8 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 147: ...4 C1 P31 C1 P11 C1 P17 C1 P12 C1 P13 C1 P14 C1 P15 C1 P16 C1 P18 C1 P19 C1 P21 C1 P20 C1 P6 C1 P5 C1 P4 C1 P3 C1 P7 C1 P10 GND 5VDC GND PWR PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT PWMOUT DOUT PVE1OUT CAN SHIELD C BLUE CAN B WHITE CAN A WHITE CAN A BLUE CAN B CAN SHIELD C WHITE CA...

Page 148: ...9 10 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 149: ...B Asphalt Distributor Return to Last Viewed Figure 9 5 Electrical Schematic Plus One 4 of 5 BLUE CAN B CAN SHIELD C WHITE CAN A POWER CAN CAN SHIELD CAN P6 P5 P4 P3 P2 P1 GROUND PWR GND ON 4 3E 5F 1003417 1001822 04 Return to Thumb Index ...

Page 150: ...9 12 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 151: ...OUTSIDE5 LTOUTSIDE4 PWR_C WHITE CAN A CAN SHIELD C BLUE CAN B WHITE CAN A BLUE CAN B CAN SHIELD C GND GND GND GND GND GND GND GND GND GND GND GND GND PWR_C PWR_C PWR_C PWR_D PWR_D PWR_D GND GND GND GND GND GND GND GND GND GND GND GND GND PWR_D RTOUTSIDE4 RTOUTSIDE5 RTOUTSIDE6 NC RTOUTSIDE1 RTOUTSIDE2 NC RTOUTSIDE3 RTEXHAUST RTINSIDE4 RTBRET RTBEXT C2 P1 C2 P3 C2 P2 C2 P5 C2 P7 C2 P6 C2 P9 C2 P8 GN...

Page 152: ...9 14 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 153: ...9 9 15 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 7 Pneumatic Schematic Control Air 1 of 1 Return to Thumb Index ...

Page 154: ...9 16 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 155: ...9 9 17 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 8 Electrical Schematic Control Front Machine 1 of 1 LEEBOY PN 1003412 Return to Thumb Index ...

Page 156: ...9 18 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 157: ... Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 9 Electrical Schematic Control Rear Machine 1 of 1 125 125 125 125 125 2 WATT RESISTER 4 PLACES INSIDE LOOM LEEBOY PN 1003413 Return to Thumb Index ...

Page 158: ...9 20 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 159: ...9 9 21 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 10 Electrical Schematic Control LH Spraybar 1 of 1 LEEBOY PN 1003414 Return to Thumb Index ...

Page 160: ...9 22 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 161: ...9 9 23 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 11 Electrical Schematic Control RH Spraybar 1 of 1 LEEBOY PN 1003415 Return to Thumb Index ...

Page 162: ...9 24 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 163: ...9 9 25 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 12 Electrical Schematic Can Bus Kit 1 of 4 LEEBOY PN 1003416 Return to Thumb Index ...

Page 164: ...9 26 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 165: ...9 9 27 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 13 Electrical Schematic Can Bus Kit 2 of 4 LEEBOY PN 1003417 Return to Thumb Index ...

Page 166: ...9 28 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 167: ...9 9 29 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 14 Electrical Schematic Can Bus Kit 3 of 4 LEEBOY PN 1003418 Return to Thumb Index ...

Page 168: ...9 30 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 169: ...9 9 31 Schematics Rosco Maximizer 3B Asphalt Distributor Return to Last Viewed Figure 9 15 Electrical Schematic Can Bus Kit 4 of 4 LEEBOY PN 1003419 Return to Thumb Index ...

Page 170: ...9 32 Schematics Rosco Maximizer 3B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index ...

Page 171: ...ydraulic Front Live 10 26 Hydraulic PTO 10 34 Hydraulic Reservoir 10 40 Drive Shaft Group 10 42 Control Box Plus One 16 Ft Spraybar 10 44 Ground Speed Sensor 10 46 Spraybar Assembly 16 Foot 10 48 Potentiometer 10 54 Spray Valve Assembly 10 56 Air Reservoir Group 10 58 Valve Box Subassembly 10 60 Solenoid Valve 8 Valve 10 62 Diesel Burner Double Flue No Outfire I 10 64 Diesel Burner Double Flue No ...

Page 172: ...0 112 Solenoid Valve 12 Valve For 20 FT Spraybar 10 114 Diesel Burner Double Flue Outfire No Thermostat I 10 116 Diesel Burner Double Flue Outfire No Thermostat II 10 118 LPG Burners Double Flue Auto Ignition 10 120 LPG Burners Double Flue Manual Ignition 10 124 LPG Tank 52 Gallon 10 126 Portable Torch Holder Assembly LPG 10 128 Fender Group Tandem Axle 10 130 Fender Group Triple Axle 10 132 Mud F...

Page 173: ...10 Rosco Maximizer 3B Asphalt Distributor 10 3 Illustrated Parts List IPL NOTES Return to Last Viewed Return to Thumb Index ...

Page 174: ...10 4 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Platform Installation w o Handrail Figure 10 1 Return to Last Viewed Return to Thumb Index ...

Page 175: ...ssy 96 3 34981 1 Gasket 3 Flange 4 34983 3 Gasket 4 Flange 5 71640 4 CSHH 625 11X2 50 Gr571678 6 71643 4 CSHH 750 10X1 75 Gr5 7 80042 4 Nut Hex 625 11 8 80146 4 Washer Type A Plain 625 9 80162 32 Washer Lock 375 10 80166 4 Washer Lock 625 11 80168 4 Washer Lock 750 12 80219 32 CSHH 375 16X 75 Gr5 13 911 1 Gasket 3 00 Companion Flange 14 80038 Nut Hex 375 16 15 20841 1 Hose 3 00 x 13 94 Metal Flex ...

Page 176: ...10 6 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Rear Platform and Piping Assembly Figure 10 2 Return to Last Viewed Return to Thumb Index ...

Page 177: ...ed 14 1001749 1 Platform W M 15 22697 1 Pump Discharge Manifold W M 16 22710 1 Motor Mount 2000 17 28519 1 Screen Wldmt Cone 18 36863 2 Clamp Hose K 24 Knox 19 280210 1 Valve Ball 1 00 20 34981 2 Gasket 3 Flange 21 34983 1 Gasket 4 Flange 22 34987 1 Coupling Chain W Conn Pin 24 35043 1 Half Coupling Motor 1 1 4 Shaft 25 35554 0 01 Threadlocker High Temp 272 26 36359 1 Gasket Strainer Access 27 363...

Page 178: ...10 8 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Rear Platform and Piping Assembly continued Figure 10 2 Return to Last Viewed Return to Thumb Index ...

Page 179: ...1 50 Gr5 51 80291 4 CSHH 750 10X1 25 Gr5 52 80354 8 Nut Flexloc 500 13 Full Lt 53 80356 4 Nut Flexloc 625 11 Full Lt 54 80500 4 CSHH 750 10X1 50 Gr5 55 80695 18 Washer Sae Plain 500 56 80967 3 CSHH 312 18X 62 Gr5 57 911 4 Gasket 3 00 Companion Flange 58 99526 1 Pipe 90 08Mp O8fp Mi 59 99528 2 Pipe 90 16Mp 16Fp Mi 60 99538 1 Pipe Plug 12Mp Sq Hd Mi 61 99539 1 Pipe Plug 16Mp Sq Hd Mi 62 99569 1 Pipe...

Page 180: ...10 10 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Asphalt Pump Figure 10 3 Return to Last Viewed Return to Thumb Index ...

Page 181: ... Bearing Sleeve Bushing Only 6 5250 1 Rotor Bearing With Bushing Sleeve 7 6541 1 Rotor Bearing Sleeve Gasket 8 5240 1 Casing 9 1488 1 Gasket Flange 4 00 10 5251 1 Rotor Bearing Sleeve Washer 11 5248 1 Rotor Thrust Washer 12 5241 1 Rotor And Shaft 13 5244 1 Idler With Bushing 14 5255 1 Idler Bushing Only 15 5246 1 Head Gasket Set 17 6313 1 Head With Idler Pin 19 6314 1 Relief Valve Gasket Set 20 63...

Page 182: ...10 12 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Asphalt Pump Relief Valve Figure 10 4 Return to Last Viewed Return to Thumb Index ...

Page 183: ... Part Number Qty Description Remarks 6315 1 Relief Valve 1 6315 6 1 Valve Body 2 6315 8 1 Poppet 3 6315 7 1 Spring 4 6315 4 1 Spring Guide 5 6315 9 1 Flat Bonnet Gasket 6 6315 5 1 Bonnet 7 6315 10 1 Flat Cap Gasket 8 6315 3 1 Locknut 9 6315 2 1 Adjusting Screw 10 6315 1 1 Cap Return to Last Viewed Return to Thumb Index ...

Page 184: ...10 14 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Transfer Line Ground Level Figure 10 5 Return to Last Viewed Return to Thumb Index ...

Page 185: ...evel 5 19892SRV 1 Transfer Line Lower Grd Level 6 34973 1 Vlv Gate 3 00 Flanged 7 34981 2 Gasket 3 Flange 8 35089 4 U Bolt 375 16 3 62Iw 4 62Il 9 6289 1 Fitt Qd 3 00F 3 00Fp Brass 9A 6573 1 Gskt 3 00 Cplg Hot Oil Buna 10 6290 1 Fitt Qd 3 00Plug 11 80038 16 Nut Hex 375 16 12 80142 16 Washer Flat Uss 375 13 80162 16 Washer Lock 375 14 80219 16 Cshh 375 16X 75 Gr5 15 80224 2 CSHH 375 16X1 25 Gr5 16 8...

Page 186: ...10 16 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Automatic Valve Cab Control Figure 10 6 Return to Last Viewed Return to Thumb Index ...

Page 187: ...o Valve 106 00 Lg Acquire Locally 4 23553 04 1 Hose Assy Auto Valve 95 00 Lg Acquire Locally 5 23553 05 1 Hose Assy Auto Valve 87 00 Lg Acquire Locally 6 23553 06 1 Hose Assy Auto Valve 99 00 Lg Acquire Locally 7 23553 07 1 Hose Assy Auto Valve 88 00 Lg Acquire Locally 8 23553 08 1 Hose Assy Auto Valve 95 00 Lg Acquire Locally 25 71622 3 CSHH 375 16X 88 Gr5 Acquire Locally 26 80037 4 Nut Hex 312 1...

Page 188: ...10 18 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Valve Assembly Figure 10 7 Return to Last Viewed Return to Thumb Index ...

Page 189: ...iption Remarks 27136SRV 1 Tank Valve Assy 4 1 27135SRV 1 Vlv Wldmt Tank 4 1A 34983 2 Gasket 4 Flange 2 27137 1 Connector Tank Valve 3 37301 1 Cyl 3 50X4 00 2 50psi 11 17 Oa 4 80162 4 Washer Lock 375 5 80222 4 CSHH 375 24X1 00 Gr5 6 80345 1 Roll Pin 250X1 50 7 34972 01 A R Packing Set 3 Rings Return to Last Viewed Return to Thumb Index ...

Page 190: ...10 20 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Flex Hose Assembly Figure 10 8 Return to Last Viewed Return to Thumb Index ...

Page 191: ...ket 2 00 Flange 7 38212 2 Gasket 2 50 Flange Graphite 8 80038 61 Nut Hex 375 16 9 80040 4 Nut Hex 500 13 10 80042 8 Nut Hex 625 11 11 80162 60 Washer Lock 375 12 80164 4 Washer Lock 500 13 80166 8 Washer Lock 625 14 80221 60 CSHH 375 16X1 00 Gr5 15 71627 4 CSHH 500 13X1 50 Gr5 16 80287 8 CSHH 625 11X3 00 Gr5 17 911 2 Gasket 3 00 Companion Flange 18 851437 8 Clamp Hose 72 4 19 36894 1 Clamp Loop 2 ...

Page 192: ...10 22 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Handspray Wand Assembly Figure 10 9 Return to Last Viewed Return to Thumb Index ...

Page 193: ...23 2 Nozzle 6 Attaching Parts 18595 3 1 Handspray Wand 3 Nozzles W Swivel 5 19578SRV 1 Spraybar Handspray 3 Nozzles 6 37439 1 Swivel In Line 16Fp 7 32923 3 Nozzle 6 Attaching Parts 18595 4 1 Handspray Wand 1 Nozzle No Swivel 5 91158 1 Pipe 90 12Fp 08Fp Galv 6 90126 1 Pipe Cplg 1 00 7 32923 1 Nozzle 6 Attaching Parts 18595 5 1 Handspray Wand 2 Nozzles No Swivel 5 19576 1 Spraybar Handspray 2 Nozzle...

Page 194: ...10 24 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Handspray Wand Assembly continued Figure 10 9 Return to Last Viewed Return to Thumb Index ...

Page 195: ...scription Remarks 11 80350 3 Nut Flexloc 250 20 Full Lt 12 91159 1 Pipe Bush 16Mp 12Fp Galv Mi 13 99600 1 Pipe Nipple 12Xclose 14 35480 0 01 Penetrating Thread Locker 29014 100 5112R 1 Hose 16X25ft Handspray M End Handspray Wand Assembly continued Parts List Return to Last Viewed Return to Thumb Index ...

Page 196: ...10 26 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live Figure 10 10 Return to Last Viewed Return to Thumb Index ...

Page 197: ...e Assy 1500 Psi 10X34 00 16 33887 1 Fitt Str 16Mj 16Mb 17 34083 1 Fitt 90 12Mj 10Mb 18 34463 1 Filter Return Hp 12Sae Ports 1801 34464 1 Filter Element Hyd Element Only 1802 35269 1 Gauge Sight Lh Visual Restriction Indicator 19 33781 1 Fit 90 16Mj 20Mp 20 34799 10 Clamp Loop 1 562 Od Nprn Cover 21 X329 1 Fitt Tee 16Mj 16Mb 16Mj 22 23383SRV 1 Tube Assy Hydraulics Max Ii 23 35067 3 Hose Assy 4000 P...

Page 198: ...10 28 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index ...

Page 199: ...12Mj 16Mb 52 99527 1 Pipe 90 12Mp 12Fp Mi 53 37309 1 Hose Assy 4000 Psi 16 X 27 00 54 99581 2 Pipe Tee 16Fp 16Fp 08Fp Mi 55 99596 1 Pipe Nipple 08Xclose 56 99606 2 Pipe Nipple 16Xclose 57 X269 1 Fitt 90 12Mb 12Fpx 58 X319 1 Fitt 90 16Mj 16Mb 59 38579 30 Hose 06 Low Press Push On 60 X392 1 Fitt Str 10Mj 10Mb 61 X401 1 Fitt 90 10Mj 10Fjx 62 35664 4 Hose Assy 06X106 2500 63 X427 2 Fitt Str 08Mp 08Hb ...

Page 200: ...10 30 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index ...

Page 201: ...7488 06 1 Coil For Valve 984579 12 Connector Old Style Wiring To New Valve 120 38120 1 Pump Hyd M46 Cc2 Edc A Pad CCW 200 38200 1 Pump Hyd Constant Flow Gear CCW 808 36808 1 Oring 3 237 Id X 103 Sae 152 Loc b w Part 38120 38200 38543 CW Hydraulic Pump 38542 CW Hydraulic Auxiliary Gear Pump 988398 CCW Pump Kit 91 34535 4 Fitt 90 06Mj 08Mb 93 80185 2 CSHH 250 20X1 00 Gr5 95 38210 1 Vlv Hyd Flow Divi...

Page 202: ...10 32 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index ...

Page 203: ... Trucks 988398 4 23196 1 Screen GMC Ford Trucks 4 23353 1 Screen Frtliner LHC Trucks 5 23354 2 Bracket Cooler Mount GMC Ford Trucks 5 23354 2 Bracket Cooler Mount Frtliner LHC Trucks 6 23361 2 Mount Cooler GMC Ford Trucks 6 23361 2 Mount Cooler Frtliner LHC Trucks 7 38200 1 Gear Pump Assembly Part of 988398 8 34463 1 Filter Assembly Hydraulic Front Live continued Parts List Return to Last Viewed R...

Page 204: ...10 34 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO Figure 10 11 Return to Last Viewed Return to Thumb Index ...

Page 205: ...X34 00 18 34463 1 Filter Return Hp 12Sae Ports 19 35781 1 Fitt 90 16Mj 20Mp 20 34799 10 Clamp Loop 1 562 Od Nprn Cover 21 X329 1 Fitt Tee 16Mj 16Mb 16Mj 22 27021 1 Tube Assy Hyd Max Pto 23 35067 2 Hose Assy 4000 Psi 16 X 45 00 24 35068 1 Hose Assy 4000 Psi 16 X 21 00 25 34861 2 Cover Plate Hose Clamp 26 34860 4 Clamp Half Hose 750 27 35543 2 Weld Plate 28 38205 25 1 Hose 12 12Fj 16Fj 300 29 38208 ...

Page 206: ...10 36 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO continued Figure 10 11 Return to Last Viewed Return to Thumb Index ...

Page 207: ... 16Xclose 57 X269 1 Fitt 90 12Mb 12Fpx 58 X319 2 Fitt 90 16Mj 16Mb 59 38579 30 Hose 06 Low Press Push On 61 X401 1 Fitt 90 10Mj 10Fjx 63 X427 2 Fitt Str 08Mp 08Hb Crimped 64 33597 8 Tie Wrap 188X11 00 65 72689 1 Fitt Test 06Mb 02Pd 66 72372 1 Fitt Plug 02Pd Dust 70 38206 41 1 Hose 12 12Fj 12Rj9 3000 71 35402 1 Fitt Red 08Mj 12Fj 70 38206 41 1 Hose 12 12Fj 12Rj9 3000 72 70754 3 Fitt 90 08Mj 06Mb 74...

Page 208: ...10 38 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO continued Figure 10 11 Return to Last Viewed Return to Thumb Index ...

Page 209: ... 06Mj 06Fjx 87 33900 1 Fitt 90 08Mj 08Fjx 88 38123 REF Manifold Hyd 4 Sta 3 Vlv W Rel Part Of Valve Box 90 99514 2 Pipe 90 16Fp Mi 91 34535 4 Fitt 90 06Mj 08Mb 93 80185 2 CSHH 250 20X1 00 Gr5 95 38210 1 Vlv Hyd Flow Divider 96 38620 16 Wire Mechanics 16 5 Ga Hydraulic PTO continued Parts List Return to Last Viewed Return to Thumb Index ...

Page 210: ...10 40 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Hydraulic Reservoir Figure 10 12 Return to Last Viewed Return to Thumb Index ...

Page 211: ...254 1 Pipe Plug Mag 06Mp Sq Hd 4 36343 1 Switch Temp 210 Deg F 08Mp 5 500070 1 Gauge Hyd Oil Level Temp 6 71627 4 CSHH 500 13X1 50 Gr5 7 80144 8 Washer Flat Uss 500 8 80160 12 Washer Lock 250 9 80354 4 Nut Flexloc 500 13 Full Lt 10 80192 12 CSHH 250 20X 75 Gr5 11 37680 1 Filler Hyd Fluid 10 Psi 12 99299 1 Pipe Plug 2 00Mp Skt Hd Mi 13 81161 12 Washer Weather Seal 10 14 99463 1 Pipe Bush 1 25 Mp 12...

Page 212: ...TED HORSEPOWER 55 HP PULSATING TORQUE 130 FT LBS CONSTANT TORQUE 195 FT LBS SHORT DURATION TORQUE 800 FT LBS TORSIONAL ELASTIC LIMIT 1600 FT LBS PART NO DIM A DIM C DIM D DIM E COLLAPSED LENGTH EXTENDED LENGTH INTERNAL SPINE DIM B 15 TEETH 34851 20 18 00 20 88 2 375 2 875 34851 42 18 00 20 75 15 TEETH 2 375 2 000 Figure 10 13 Return to Last Viewed Return to Thumb Index ...

Page 213: ...Yoke 15T Spln 4 39112 2 Driveshaft Set Screw W Wire Lk 34851 42SRV 1 Front Live Power Ford Sterling Freightliner GMC Trucks 1 39104 1 Driveshaft Flange 1310 2 39107 1 Solid Shaft Assembly 3 39111 1 Driveshaft End Yoke 15T Spln 4 39112 2 Driveshaft Set Screw W Wire Lk 34850 XXX 1 PTO Varies Per Truck 1 39109 1 Driveshaft End Yoke 1 25 W 5 16 2 39108 1 Driveshaft 2 Tube 55 3 4 3 39111 1 Driveshaft E...

Page 214: ...mizer 3B Asphalt Distributor Illustrated Parts List IPL Control Box Plus One 16 Ft Spraybar 1 2 3 4 ESC OK 5 6 7 8 FWD REV MANUAL PUMP SPEED 1 2 4 5 6 7 8 6 9 10 Figure 10 14 Return to Last Viewed Return to Thumb Index ...

Page 215: ...1 Switch Toggle DPST 2 Pos 7 36768 1 Switch Toggle DPDT 3 Pos Long 8 35050 1 Potentiometer 100 Ohm 35049 1 Knob 25 Shaft Not shown 9 38157 13 Switch Toggle DPST 2 Pos 18 option 10 38157 15 Switch Toggle DPST 2 Pos 20 option 1003412 1 Harness Front Machine Control Not shown 1003413 1 Harness Rear Machine Control Not shown 1003414 1 Harness LH Spraybar Control Not shown 1003415 1 Harness RH Spraybar...

Page 216: ...Ø 30 4 PLCS 3 10 3WIRE CORD RED BATTERY BLACK GROUND GREEN SIGNAL LENGTH 238 0 19 10 HOUSING SEAM PLUGW PIN CONTACTS AMP INC P N 45640 1220 A A 3 12 3 12 SECTION A A SCALE 1 1 1 2 3 4 PIN No 1 BLACK 16GA PIN No 2 GREEN 16GA PIN No 3 RED 16GA PIN No 4 RED 26GA JMPRTO No 3 Figure 10 15 Return to Last Viewed Return to Thumb Index ...

Page 217: ...Description Remarks 18122SRV 1 Radar Horn 1 15716 1 Bracket Radar Vel Sensor 2 35023 1 Radar Horn 4 80142 2 Washer Flat Uss 375 5 80228 2 CSHH 375 16X1 75 Gr5 6 80350 4 Nut Flexloc 250 20 Full Lt 7 80352 2 Nut Flexloc 375 16 Full Lt 8 80411 4 CSHH 250 20X4 00 Gr5 1000174 Speed Gps Sensor Return to Last Viewed Return to Thumb Index ...

Page 218: ...10 48 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 16 Foot Figure 10 16 Return to Last Viewed Return to Thumb Index ...

Page 219: ...d 1 75 16 26060 2 Washer Sq 281Idx1 5 17 26106 4 Block Stop Extend 18 26112 2 Rail Barslide Bttm 19 26141SRV 2 Pot Assembly Max3 20 26142 2 Plate Access 21 27594 1 Bracket Actuator 22 28540 1 Control Grp Air Max3 Attaching Parts 1 Wiring Diagram 2201 37311 48 Fitt 90 02Mp 02Fp Brass 2202 38130 24 Valve 3 Way Air Spray Bar No Seal Kit Available 2203 38132 24 Valve 3 Way 02X02x02 No Seal Kit 2204 38...

Page 220: ...10 50 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 16 Foot continued Figure 10 16 Return to Last Viewed Return to Thumb Index ...

Page 221: ...r Type A Plain 250 38 80141 18 Washer Flat Uss 312 39 80142 8 Washer Flat Uss 375 40 80160 4 Washer Lock 250 41 80161 4 Washer Lock 312 42 80162 8 Washer Lock 375 43 80164 4 Washer Lock 500 44 80185 6 CSHH 250 20X1 00 Gr5 45 80209 8 CSHH 312 18X1 50 Gr5 46 80221 8 CSHH 375 16X1 00 Gr5 47 80250 4 CSHH 500 13X1 25 Gr5 48 80324 4 Scr Slftpg Hh 250 20X 75 50 80351 48 Nut Flexloc 312 18 Full Lt 50 1607...

Page 222: ...10 52 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 16 Foot continued Figure 10 16 Return to Last Viewed Return to Thumb Index ...

Page 223: ...Nut Flexloc 625 11 Full Lt 64 80445 8 Cshh 625 11X5 50 Gr 5 65 37187 2 Ring Split 2 02Idx 18 Zinc Ctd 66 26721 2 Clevis 67 26725 2 Chain Adjustment 68 80040 4 Nut Hex 500 13 69 80144 2 Washer Flat Uss 500 70 71697 2 Cap Screw Ht 5 8 X 6 1 2 Nc 71 27591 2 Arm Actuator 72 38660 2 Spring Max3 Torsion 73 80208 2 CSHH 312 18X1 00 Gr5 74 35035 2 Gasket Spraybar Ext 75 15930 2 Cap End Spraybar 76 80248 8...

Page 224: ...10 54 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Potentiometer Figure 10 17 Return to Last Viewed Return to Thumb Index ...

Page 225: ...ed Parts List IPL Potentiometer Parts List Item No Part Number Qty Description Remarks 26141SRV 2 Pot Assembly Max3 1 26184 1 Potentiometer W Conn Max3 2 26140 1 Stop Pot Body 3 38118 1 Coupling Flex 25 Bore 75 Len Return to Last Viewed Return to Thumb Index ...

Page 226: ...10 56 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spray Valve Assembly Figure 10 18 Return to Last Viewed Return to Thumb Index ...

Page 227: ...List IPL Spray Valve Assembly Parts List Item No Part Number Qty Description Remarks 26469 48 Spray Valve Assembly 1 25260 1 Plunger 2 25261 1 Body Valve 3 38054 2 O Ring 103 X 362 Viton 4 38129 1 Cyl 1 06X 50 Air Spring Ext Return to Last Viewed Return to Thumb Index ...

Page 228: ...10 58 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Air Reservoir Group Figure 10 19 Return to Last Viewed Return to Thumb Index ...

Page 229: ...08Mp 06Hb Crimped 4 910150 1 Vlv Drain Cock 250 Npt 5 35830 1 Fitt 45 06Mp 06Hb Crimped 6 99526 1 Pipe 90 08Mp 08Fp Mi 7 99984 1 Pipe Bush 12Mp 06Fp Stl 8 99537 1 Pipe Plug 08Mp Sq Hd Mi 9 80164 4 Washer Lock 500 10 80162 4 Washer Lock 375 11 80040 4 Nut Hex 500 13 12 80038 4 Nut Hex 375 16 13 80224 4 CSHH 375 16X1 25 Gr5 14 71627 4 CSHH 500 13X1 50 Gr5 15 80142 4 Washer Flat Uss 375 16 33162 2 Cl...

Page 230: ...10 60 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Valve Box Subassembly 33 34 35 Figure 10 20 Return to Last Viewed Return to Thumb Index ...

Page 231: ...ush On 9 33162 4 Clamp Hose 44 78 Worm 06 10 33365 1 Fitt 90 04Mp 06Hb Crimped 11 37049 1 Vlv Press Protection 102 88 12 99591 1 Pipe Nipple 04Xclose 7 8 13 99980 1 Pipe Bush 08Mp 04Fp Stl 16 36481 2 Tubing Air Brake Blk 08 19 70957 6 Fitt Str 04Fjx 04Hb Push On 20 80140 5 Washer Type A Plain 250 21 80192 3 CSHH 250 20X 75 Gr5 22 80350 5 Nut Flexloc 250 20 Full Lt 23 80995 4 Washer Type A Plain 10...

Page 232: ...10 62 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Solenoid Valve 8 Valve Figure 10 21 Return to Last Viewed Return to Thumb Index ...

Page 233: ...r Qty Description Remarks 38991 1 1 Solenoid Valve 8 Valve Manifold 1 38991 03 1 Manifold 8 Station 2 38991 01 8 Vlv 36 Series 3 38915 2 Fitt 90 04Mp 08Nt 4 33926 8 Fitt Str 02Mp 04Hb Crimped 5 34468 1 Conn Housing Cap 12 Circuit 6 34471 8 Contact Socket 20 14 Ga 38991 04 Blanking Kit Return to Last Viewed Return to Thumb Index ...

Page 234: ...10 64 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire I Figure 10 22 Return to Last Viewed Return to Thumb Index ...

Page 235: ...33277 3 Clamp Hose 04 8 33612 2 Term Ring 12 10 Ga 375 Stud 9 80141 10 Washer Flat Uss 313 10 80142 14 Washer Flat Uss 375 11 80161 10 Washer Lock 312 12 80352 14 Nut Flexloc 375 16 Full Lt 13 986858 1 Fitt 90 04Hb 06Mp 14 34311 1 Fitt Tee 04Mj 04Mj 04Mj 15 81160 8 Scr Slfdrl Hh 10X1 00 3Pt 16 81161 8 Washer Weather Seal 10 17 35246 4 Fitt Str 04Mp 04Ms Lpg Brass 18 70957 5 Fitt Str 04Fjx 04Hb Pus...

Page 236: ...10 66 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire II Figure 10 23 Return to Last Viewed Return to Thumb Index ...

Page 237: ...36044 06 1 Square Plate Gasket 7 36044 08 1 Nozzle 3 5 Gal 45B 8 36044 09 1 Air Shutter 9 36044 10 1 Air Band 10 36044 11 1 Square Plate 11 36044 12 1 Air Tube W Flange 2 Electrodes 12 36044 14 1 Blower Wheel 13 36044 15 1 Fuel Pump 14 36044 16 1 Pump Nozzle Fitting 15 36044 17 1 Connector Tube Assembly 16 36044 19 1 Locknut Nozzle Line 17 36044 25 1 Nozzle 3 0 Gal 45B 18 36044 26 1 Electrode Assy...

Page 238: ...10 68 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Control Box Diesel Burner 1 2 3 4 5 6 7 8 9 Figure 10 24 Return to Last Viewed Return to Thumb Index ...

Page 239: ...2 4 Switch Rocker Spst Off On 3 36597 2 Decal Rear Control Diesel Bnr W O Ign 4 19344 2 Switch Plate Hp Diesel Burner 5 19425 1 Enclosure Elec 4X4x6 W 1 Hole 6 19427 1 Conduit Rigid 50X1 75 7 34185 2 Conduit Connector 1 2 Npt 8 19426 1 Enclosure Elec 4X4x6 W 2 Holes 9 3200DI 2 Water Tight Conn 1 2 X 1 2 33765 1 Nut Lock 36085 2 Relay Spdt 40Amp 12Vdc 34853 2 Circuit Breaker 40 amp Located in batte...

Page 240: ...ted Parts List IPL Burner Covers Flue Liners TO FEUL TANK TO CLEANOUT LINE TO BURNER TO BURNER 3 4 4 1 5 6 7 2 3 1 29 75 REF SEE NOTE 2 A A SECTION A A 13 4 PLCS 13 18 2 PLCS 1 2 1 3 3 3 3 1 2 1 3 3 Figure 10 25 Return to Last Viewed Return to Thumb Index ...

Page 241: ...t Shown Attaching Parts 201 22469 1 Mtg Plate Bnr Cover Dbl Flue 202 22472 1 Burner Cover W M Double Flue 3 38662S2SRV 2 Filter Kit Double Burner Attaching Parts 301 31971 1 Fitt 90 04Mp 04Hb Crimped 302 33280 1 Fitt Str 06Mp 04Hb Push On 303 38662 1 Filter Assembly Fuel Oil 304 99448 1 Pipe Bush 06Mp 04Fp Stl 305 99450 1 Pipe Bush 08Mp 06Fm Mi 306 99537 1 Pipe Plug08mp Sq Head 307 99568 1 Pipe Te...

Page 242: ...10 72 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Light Reflector Group Figure 10 26 Return to Last Viewed Return to Thumb Index ...

Page 243: ...ctor Amber 4 5096 4 Light Clearance Red W Reflect 5 5096 02 6 Gasket Light Clearance 6 5097 2 Light Clearance Amber W Reflec 7 81160 22 Scr Slfdrl Hh 10X1 00 3Pt 100 23966 01 1 Harness Wire Lighting 135 00 Attaching Parts 1001 23867 3 1 Wire Harness 202 00 10001 33271 1 51 25 Wire 16Ga Black 10002 71060 41 167 Loom Split Convoluted 250 1002 81160 12 Scr Slfdrl Hh 10X1 00 3Pt 1003 80036 11 Nut Hex ...

Page 244: ...10 74 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Decal Group 2 Figure 10 27 Return to Last Viewed Return to Thumb Index ...

Page 245: ...ning Keep Clean 4 36624 1 Decal Plate Prod Ident No Maxi 5 39166 1 Decal Kit Max Master 6 39167 1 Decal Kit Distributor Tanks 7 81159 12 Tack Dia 146 104X 04 Grip Lg 8 81160 38 Scr Slfdrl Hh 10X1 00 3Pt 10 72589 1 Decal Diesel Fuel 20 72591 1 Decal Hydraulic Oil 30 984202 2 Decal Kit Max3 Logo 40 38420 1 Decal Valve Configuration 50 38414 3 33 Tape Butyl Glass Setting 60 D50 2 Decal Rosco Logo Med...

Page 246: ...10 76 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Ladder Platform Group Figure 10 28 Return to Last Viewed Return to Thumb Index ...

Page 247: ...21676 2 End Platform 2 21677 4 Bracket 3 21678 1 Platform 4 21679 1 Handhold Rh 5 21680 1 Handhold Lh 6 21798 2 Bracket Ladder 7 21799 2 Spacer Ladder 8 21683 1 Ladder 56X84 52X80 10 80142 40 Washer Flat Uss 375 11 80162 4 Washer Lock 375 12 80224 20 CSHH 375 16X1 25 Gr5 13 80226 4 CSHH 375 16X1 50 Gr5 14 80352 24 Nut Flexloc 375 16 Full Lt Return to Last Viewed Return to Thumb Index ...

Page 248: ...10 78 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Top Opening Figure 10 29 Return to Last Viewed Return to Thumb Index ...

Page 249: ...er Retainer 4 20168 1 Top Opening Cover 5 36062 1 Top Opening Cover Gasket 6 6066 2 Top Opening Cover Knob 7 8530 2 Eyebolt 8 71716 2 Pan Head Screw 10 24 Unc X3 4 9 871071601 2 Washer Lock 10 10 80348 4 Roll Pin 500X1 50 11 80354 4 Nut Flexloc 500 13 Full Lt 12 80076 4 Nut Hex Jam 500 13 13 80255 2 CSHH 500 13X2 00 Gr5 14 20166 4 Thd d Rod 500 13X3 25 15 21282 1 Top Opening Screen Assembly Full 5...

Page 250: ...10 80 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Fender Group Single Axle Figure 10 30 Return to Last Viewed Return to Thumb Index ...

Page 251: ...t 3 21636 4 Pad Tapped 4 71622 8 CSHH 375 16X 88 Gr5 5 80141 24 Washer Type A Plain 312 6 80142 8 Washer Flat Uss 375 7 80162 8 Washer Lock 375 8 80208 12 CSHH 312 18X1 00 Gr5 9 80351 12 Nut Flexloc 312 18 Full Lt 10 23977 1 Toolbox Assembly Attaching Parts 101 15956 1 Door Tool Box 102 15963 1 Hinge Door 103 23974 1 Toolbox Wldmt W Control Box 104 34865 1 Lock Recessed Paddle 105 34865 01 1 Key 5...

Page 252: ...10 82 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Mud Flap Installation Figure 10 31 Return to Last Viewed Return to Thumb Index ...

Page 253: ...tallation Parts List Item No Part Number Qty Description Remarks 14402 1 Mud Flap Assembly 1 13960 2 Mount Bar Mud Flap 2 27737 2 Mud Flap 24Wx24 3 80141 16 Washer Flat Uss 312 4 80208 8 CSHH 312 18X1 00 Gr5 5 80351 8 Nut Flexloc 312 18 Full Lt Return to Last Viewed Return to Thumb Index ...

Page 254: ...10 84 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Sampling Valve Front Head Figure 10 32 Return to Last Viewed Return to Thumb Index ...

Page 255: ...List IPL Sampling Valve Front Head Parts List Item No Part Number Qty Description Remarks 22468 1 Sampling Valve Front Head 2 280210 1 Valve Ball 1 00 4 71936 REF Flange Weld 1 Npt Part Of Tank 5 99528 1 Pipe 90 16Mp 16Fp Mi Return to Last Viewed Return to Thumb Index ...

Page 256: ...10 86 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Overflow Attachment Group Figure 10 33 Return to Last Viewed Return to Thumb Index ...

Page 257: ...iption Remarks 23572 1 Overflow Attachment Group 1 38771 1 Clamp Muffler Strap 3 1 2 2 981708 1 Brkt Wood Rail Joint 3 80038 1 Nut Hex 375 16 4 80142 2 Washer Flat Uss 375 5 80162 1 Washer Lock 375 6 80224 1 CSHH 375 16X1 25 Gr5 7 80324 2 Scr Slftpg Hh 250 20X 75 8 90268 4 16 Hose 3 50Id Flex Metal Return to Last Viewed Return to Thumb Index ...

Page 258: ...10 88 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Thermometers Figure 10 34 Return to Last Viewed Return to Thumb Index ...

Page 259: ...ng Parts 4 38435 1 Temp Probe Rtd 9 In Min Ins 6 71060 3 Loom Split Convoluted 250 7 90126 1 Pipe Cplg 1 00 8 99460 1 Pipe Bush 16Mp 04Fp Mi 200 17862 1 Dial Therm 50 500 F Group Attaching Parts 2001 5470 1 Therm Dial 5 0 Face 500F 2002 99450 1 Pipe Bush 08Mp 06Fp Mi 2003 99492 1 Pipe Cplg 08Fp 300 5133 1 Therm Armored Pencil 100 500 F Return to Last Viewed Return to Thumb Index ...

Page 260: ...10 90 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Enviroflush System Figure 10 35 Return to Last Viewed Return to Thumb Index ...

Page 261: ...1507 35569 1 Vlv Check 08 Npt Swing 1508 36940 1 Cap Fuel 4 0 Npt Al W Gasket 1509 5499 1 Vlv Drain Cock 250 Npt 1511 91315 1 Pipe Tbe 08X83 00 1512 91316 1 Pipe Tbe 08X55 00 1513 9672 4 Bracket Pipe 0 50 1514 99535 2 Pipe Plug 04Mp Sq Hd Mi 1515 99980 1 Pipe Bush 08Mp 04Fp Stl 1516 99990 1 Pipe Bush 16Mp 08Fp Stl 1517 X427 1 Fitt Str 08Mp 08Hb Crimped 21 15944 2 Plate Tapped 22 21813 2 Brkt Pipe ...

Page 262: ...10 92 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Insulated Tank Tank Components 1 4 5 7 2 6 3 4 5 8 13 14 10 Figure 10 36 Return to Last Viewed Return to Thumb Index ...

Page 263: ...hs Of 120 1500 gallon tanks 20793 04 For Tank Lengths Of 140 20793 05 For Tank Lengths Of 142 20793 06 For Tank Lengths Of 170 20793 07 For Tank Lengths Of 174 3500 gallon tanks 20793 08 For Tank Lengths Of 176 3000 gallon tanks 20793 09 For Tank Lengths Of 200 4000 gallon tanks 20793 10 For Tank Lengths Of 132 1900 gallon tanks 4 17288 1 1 Pointer W M 17 25 1900 3000 3500 4000 tanks 5 17288 2 1 P...

Page 264: ...10 94 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Insulated Tank Tank Components continued 1 4 5 7 2 6 3 4 5 8 13 14 10 Figure 10 367 Return to Last Viewed Return to Thumb Index ...

Page 265: ... 10 35500 1 Float Ball Ss 11 4896 3 2 Gland Packing 12 80097 2 Nut Hex Jam 875 14 13 17565 1 Tank Mounting Single Attaching Parts 1301 16159 A R Tie Down W M Tank Quantity depends on tank size 1302 16243 2 Bent Plate 1303 21934 4 Bar 250X1 00x3 00 Hrs 1304 21936 2 Bracket End Cap 14 17564 1 Truck Mounting Single Attaching Parts 1401 14253 4 Tank Mount Truck Angle 1402 35209 8 Spr 1 62 Diax3 5 1005...

Page 266: ...10 96 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 18 FT Figure 10 37 Return to Last Viewed Return to Thumb Index ...

Page 267: ...17 26106 4 Block Stop Extend 18 26112 2 Rail Barslide Bttm 19 26141 2 Pot Assembly Max3 20 26142 2 Plate Access 21 27594 1 Bracket Actuator 22 28764 1 Control Grp Air Max3 18 Bar Uses Hose Pn 5347 Attaching Parts 2201 33343 8 Fitt Str 02Mp 04Hb Push On 2202 35924 4 Fitt Plug 02Qd 2203 35925 4 Socket Quick Coupler 02Npt 2204 37311 48 Fitt 90 02Mp 02Fp Brass 2205 38130 24 Valve 3 Way Air Spray Bar N...

Page 268: ...10 98 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 18 FT continued Figure 10 37 Return to Last Viewed Return to Thumb Index ...

Page 269: ... 80099 54 Nut Hex Jam 1 125 12 37 80140 10 Washer Type A Plain 250 38 80141 18 Washer Flat Uss 313 39 80142 8 Washer Flat Uss 375 40 80160 4 Washer Lock 250 41 80161 4 Washer Lock 312 42 80162 8 Washer Lock 375 43 80164 20 Washer Lock 500 44 80185 6 CSHH 250 20X1 00 Gr5 45 80209 8 CSHH 312 18X1 50 Gr5 46 80221 8 CSHH 375 16X1 00 Gr5 47 80250 4 CSHH 500 13X1 25 Gr5 48 80324 4 Scr Slftpg Hh 250 20X ...

Page 270: ...10 100 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 18 FT continued Figure 10 37 Return to Last Viewed Return to Thumb Index ...

Page 271: ...asher Type A Plain 625 63 80356 10 Nut Flexloc 625 11 Full Lt 64 80445 8 CSHH 625 11X5 50 Gr 5 65 37187 2 Ring Split 2 02Idx 18 Zinc Ctd 66 26721 2 Clevis 67 26725 2 Chain Adjustment 68 80040 4 Nut Hex 500 13 69 80144 2 Washer Flat Uss 500 70 71697 2 Cap Screw Ht 5 8 X 6 1 2 Nc 71 27591 2 Arm Actuator 72 38660 2 Spring Max3 Torsion 73 80208 2 CSHH 312 18X1 00 Gr5 74 28630 2 Spraybar W M Ext 75 286...

Page 272: ...10 102 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Potentiometer Figure 10 38 Return to Last Viewed Return to Thumb Index ...

Page 273: ... List IPL Potentiometer Parts List Item No Part Number Qty Description Remarks 26141 2 Pot Assembly Max3 See Fig 7 3 For NHA 1 26184 1 Potentiometer W Conn Max3 2 26140 1 Stop Pot Body 3 38118 1 Coupling Flex 25 Bore 75 Len Return to Last Viewed Return to Thumb Index ...

Page 274: ...10 104 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spray Valve Assembly Figure 10 39 Return to Last Viewed Return to Thumb Index ...

Page 275: ...tem No Part Number Qty Description Remarks 26469 54 Spray Valve Assembly See Fig 7 3 For NHA 1 25260 1 Plunger 2 25261 1 Body Valve 3 38054 2 O Ring 103 X 362 Viton 4 38129 1 Cyl 1 06X 50 Air Spring Ext 5 38992 0 05 Loctite 272 6 36222 0 01 Lubricant Anti Seize 8 Oz Return to Last Viewed Return to Thumb Index ...

Page 276: ...10 106 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spray Valve Assembly 20 FT Figure 10 40 Return to Last Viewed Return to Thumb Index ...

Page 277: ...Way Air Spray Bar No Seal Kit Avail 2206 38132 36 Valve 3 Way 02X02x02 No Seal Kit 2207 5347 300 Hose 04 Push On Low Pressure 2208 38201 354 Clamp Hose Band 45Dia 2209 38412 4 Fitt Tee 04Hb O4hb 04Hb Brass 2210 71796 18 Fitt 90 02Mp 04Hb Crimped Bras 2211 72700 162 Fitt Tee 04Hb 04Hb 02Mp Brass 2212 90803 22 Sleeve Abrasion Nylon 1 75Id 23 26469 60 Spray Valve Assembly Max3 See Fig 7 7 24 35565 60...

Page 278: ...10 108 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spray Valve Assembly 20 FT continued Figure 10 40 Return to Last Viewed Return to Thumb Index ...

Page 279: ...00 4 Pipe Plug 16Mp Sq Csk Head Mi 74 28630 4 Spraybar W M Ext 75 28631 2 Extension Spraybar 76 35035 6 Gasket Spraybar Ext 77 80248 24 CSHH 500 13X1 00 Gr5 50 16070 1 Bar Plug Group Attaching Parts 5001 983602 1 Pipe Hex Bushing 4X 75 Blk Mi 5002 99479 1 Pipe Cap 12Fp Mi 5003 99602 1 Pipe Nipple 12X3 00 100 8695 1 Wrench Nozzle Alignment Spray Valve Assembly 20 FT continued Parts List Return to L...

Page 280: ...10 110 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Spray Valve Assembly Figure 10 41 Return to Last Viewed Return to Thumb Index ...

Page 281: ...tem No Part Number Qty Description Remarks 26469 60 Spray Valve Assembly See Fig 7 6 For NHA 1 25260 1 Plunger 2 25261 1 Body Valve 3 38054 2 O Ring 103 X 362 Viton 4 38129 1 Cyl 1 06X 50 Air Spring Ext 5 38992 0 05 Loctite 272 6 36222 0 01 Lubricant Anti Seize 8 Oz Return to Last Viewed Return to Thumb Index ...

Page 282: ...10 112 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Solenoid Valve 10 12 Valve For 18 FT Spraybar Figure 10 42 Return to Last Viewed Return to Thumb Index ...

Page 283: ... Number Qty Description Remarks 38991 2 1 Solenoid Valve 10 12 Valve Manifold 1 38991 02 1 Manifold 12 Station 2 38991 01 10 Vlv 36 Series 3 38915 2 Fitt 90 04Mp 08Nt 4 33926 10 Fitt Str 02Mp 04Hb Crimped 5 38991 04 2 Blanking Kit 6 34468 1 Conn Housing Cap 12 Circuit 10 34471 7 Contact Socket 20 14 Ga Return to Last Viewed Return to Thumb Index ...

Page 284: ...10 114 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Solenoid Valve 12 Valve For 20 FT Spraybar Figure 10 43 Return to Last Viewed Return to Thumb Index ...

Page 285: ...t Item No Part Number Qty Description Remarks 38991 1 Solenoid Valve 12 Valve Manifold 1 38991 02 1 Manifold 12 Station 2 38991 01 12 Vlv 36 Series 3 38915 2 Fitt 90 04Mp 08Nt 4 33926 12 Fitt Str 02Mp 04Hb Crimped 5 34468 1 Conn Housing Cap 12 Circuit 6 34471 12 Contact Socket 20 14 Ga Return to Last Viewed Return to Thumb Index ...

Page 286: ...10 116 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue Outfire No Thermostat I Figure 10 44 Return to Last Viewed Return to Thumb Index ...

Page 287: ...01 Element Spin On Type 7 80141 10 Washer Flat Uss 313 8 80142 14 Washer Flat Uss 375 9 80161 10 Washer Lock 312 10 80352 14 Nut Flexloc 375 16 Full Lt 11 81160 8 Scr Slfdrl Hh 10X1 00 3Pt 12 81161 8 Washer Weather Seal 10 13 851201417 13 Tie Wrap 094X4 00 14 5347 18 Hose 04 Push On Low Pressure 15 986858 1 Fitt 90 04Hb 06Mp 16 34311 1 Fitt Tee 04Mj 04Mj 04Mj 17 34185 2 Conduit Connector 1 2 Npt 1...

Page 288: ...e Flue Outfire No Thermostat II 9 5 13 6 10 1 15 14 12 SEENOTE1 21 3 8 4 1 ITEM3ISFORBURNERSWITHOUTOUTFIREOPTION ITEM21ISFORBURNERSWITHOUTFIREOPTION NOTES Ø4 00 Ø8 25 14 688 12 438 14 625 A A SECTIONA A RETURN BY PASS INLET INLET GAUGE B Figure 10 45 Return to Last Viewed Return to Thumb Index ...

Page 289: ... Plate Gasket 7 36044 08 1 Nozzle 3 5 Gal 45B 8 36044 09 1 Air Shutter 9 36044 10 1 Air Band 10 36044 11 1 Square Plate 11 36044 12 1 Air Tube W Flange 2 Electrodes 12 36044 14 1 Blower Wheel 13 36044 15 1 Fuel Pump 14 36044 16 1 Pump Nozzle Fitting 15 36044 17 1 Connector Tube Assembly 16 36044 19 1 Locknut Nozzle Line 17 36044 25 1 Nozzle 3 0 Gal 45B 18 36044 26 1 Electrode Assy 2 Electrodes 19 ...

Page 290: ...t away from hole on Igniter Bracket Item 5 to insure proper ground 3 Add Item 27 to the spark plug wire and the flame sensor wire at the burner end 4 Weld Item 38 to the bottom of Item 1 top burner on double flue Drill and bolt Item 3 to Item 38 5 Double burner shown Single burner uses Item 32 instead of Item 33 Figure 10 46 Return to Last Viewed Return to Thumb Index ...

Page 291: ... 35892 1 Switch Rocker Spst Off On 15 37777 1 Decal Lpg Burner Safety 16 5121 1 Strainer Y 250Pt 40 Mesh 17 5122 1 Gauge Press 0 100Psi 2 00 04Mp 18 6119 1 Regulator Lpg 19 6120 2 Vlv Needle 04 Female Npt 20 71060 12 Loom Split Convoluted 250 21 80141 6 Washer Flatt Uss 313 22 37422 2 Term Solder Splice 20 10 Awg 23 80208 5 Cshh 312 18X1 00 Gr5 24 33271 3 6 Wire 16 Ga Brown 25 80351 5 Nut Flexloc ...

Page 292: ... Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL LPG Burners Double Flue Auto Ignition continued WIRE HARNESS 1003413 C32 GROUND C33 Figure 10 46 Return to Last Viewed Return to Thumb Index ...

Page 293: ...01 4 Washer Lock 10 47 37421 2 Term Solder Splice 22 14 Awg 48 35123 2 Term Ring 16 14 Ga 6 Stud 49 72203 1 Term Push On 18 Fem 16 14 Ga 50 851390204 2 Term Ring 16 14 Ga 10 Stud 51 33600 4 Term Push On 25 Fem 16 14 Ga 52 33271 1 7 Wire 16 Ga Black 54 80352 6 Nut Flexloc 375 16 Full Lt 55 80142 6 Washer Flat Uss 375 56 X126 1 Fitt Str 04Mp 04Fpx 57 985000 1 Bar Lp Line Brkt S Shaped 58 7640 1 Brkt...

Page 294: ...10 124 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL LPG Burners Double Flue Manual Ignition Figure 10 47 Return to Last Viewed Return to Thumb Index ...

Page 295: ...ing 9 90746 1 Pipe Nipple 04X2 50 300 10 37241 07 1 Solenoid 11 6119 1 Regulator Lpg 12 5122 1 Gauge Press 0 100Psi 2 00 04Mp 13 6120 2 Vlv Needle 04 Female Npt 14 6297 2 Vlv Pilot 15 34448 1 Hose 04X14 04mp 04Fjx 350 16 35245 1 Fitt Str 04Fp 04Ms Lpg Brass 17 80352 4 Nut Flexloc 375 16 Full Lt 18 80142 4 Washer Flat Uss 375 19 22397 2 Flue Tube Flange W M Dsl Burn 20 37850 1 Decal Lpg Burner Safe...

Page 296: ...10 126 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL LPG Tank 52 Gallon 1 2 3 4 5 6 Figure 10 48 Return to Last Viewed Return to Thumb Index ...

Page 297: ...101 34079 01 1 Gauge Assy Tank Level Supplied with 34709 102 34079 02 1 Gauge Face Dial Only Supplied with 34709 103 34079 03 1 Solenoid 52Gal Lp Tank Supplied with 34709 Attaching Parts 2 34080 1 Brackets 20 Tank Mtg Kit Comes with 2 Brackets per 3 35657 96 1 Hose 04X96 350 Psi 4 80144 16 Washer Flat Uss 500 5 80255 8 CSHH 500 13X2 00 Gr5 6 80354 8 Nut Flexloc 500 13 Full Lt Return to Last Viewed...

Page 298: ...10 128 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Portable Torch Holder Assembly LPG Figure 10 49 Return to Last Viewed Return to Thumb Index ...

Page 299: ... 00 Gr5 6 80351 4 Nut Flexloc 312 18 Full Lt 7 25666 REF Torch Portable Lpg Attaching Parts 701 12447 1 Pipe W Slug Therm Tube Amc Eng 702 32881 1 Hose 04X300 04fpx 04Re 350 703 32958 1 Burner J1 Lpg Liquid 704 6120 2 Vlv Needle 04 Female Npt 705 6297 1 Vlv Pilot 706 6298 1 Fitt Str 04Mp 09Mpf Lh Lp Gas 707 90744 5 Pipe Nipple 04Xclose 300 708 90749 1 Pipe Nipple 04X4 00 300 709 90897 1 Pipe Half ...

Page 300: ...10 130 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Fender Group Tandem Axle Figure 10 50 Return to Last Viewed Return to Thumb Index ...

Page 301: ...marks 29198 1 Fender Group Tandem Axle 1 21635 8 Mount Fender Wldmt 2 21636 8 Pad Tapped 3 21814 2 Fender Tandem Axle 4 71622 16 CSHH 375 16X 88 Gr5 5 80141 48 Washer Flat Uss 313 6 80142 16 Washer Flat Uss 375 7 80162 16 Washer Lock 375 8 80208 24 CSHH 312 18X1 00 Gr5 9 80351 24 Nut Flexloc 312 18 Full Lt Return to Last Viewed Return to Thumb Index ...

Page 302: ...10 132 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Fender Group Triple Axle Figure 10 51 Return to Last Viewed Return to Thumb Index ...

Page 303: ...er Grp Triple Axle 1 21635 8 Mount Fender Wldmt 2 21636 8 Pad Tapped 3 23959 2 Splice Triple Axle Fender 4 24125 4 Fender Half Spl Stl 5 71622 16 CSHH 375 16X 88 Gr5 6 80141 72 Washer Flat Uss 313 7 80142 16 Washer Flat Uss 375 8 80162 16 Washer Lock 375 9 80208 36 CSHH 312 18X1 00 Gr5 10 80351 36 Nut Flexloc 312 18 Full Lt Return to Last Viewed Return to Thumb Index ...

Page 304: ...10 134 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Mud Flap Group Full Width Figure 10 52 Return to Last Viewed Return to Thumb Index ...

Page 305: ...emarks 22942 1 Mud Flap Group Full Width 1 22943 1 Angle Mud Flap Mount 2 22944 1 Angle Hanger Bracket Lh 3 22945 1 Angle Hanger Bracket Rh 4 37269 1 Belt Mud Flap 30 00X96 00 5 80142 15 Washer Flat Uss 375 6 80224 11 CSHH 375 16X1 25 Gr5 7 80228 4 CSHH 375 16X1 75 Gr5 8 80352 15 Nut Flexloc 375 16 Full Lt Return to Last Viewed Return to Thumb Index ...

Page 306: ...10 136 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Washdown System 1003413 51 53 52 Figure 10 53 Return to Last Viewed Return to Thumb Index ...

Page 307: ...354 2 Nut Flexloc 500 13 Full Lt 2304 920200 1 Reel W Hose Spray Down 2305 920220 1 Nozzle Fuel Washdown W Handle 2 3 0 5 1 901210A 1 Nozzle Fuel Washdown Nozzle Only 2 3 0 5 2 984948 1 Handle Fuel Washdown Handle Only 2306 986226 1 Mount Assy Hose Reel 24 6298 1 Fitt Str 04Mp 09Mpf Lh Lp Gas 25 6352 5 Hose 08 Push On 250 26 986274 1 Holster Assy Nozzle Washdown Attaching Parts 2601 80963 1 Washer...

Page 308: ...10 138 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Washdown System continued 1003413 51 53 52 Figure 10 53 Return to Last Viewed Return to Thumb Index ...

Page 309: ... 125 Sq For Contents Gauge 462 18233 4 Hook Hose 3 00 463 8096 4 Hanger Handspray Hose 464 99539 2 Pipe Plug 16Mp Sq Hd Mi 465 81062 16 Screw Self Tap Btn Hd 312X 47 5112R 1 Hose 16X25ft Handspray M End 48 33384 1 Grease Tube 50Ep With Decal 49 34249 1 Gun Grease 50 36941 1 Guide Slide Rule Application 51 1001822 04 1 Keypad Rear Control 1003417 Harness Rear Control Not Shown 52 1001822 05 1 Rear ...

Page 310: ...10 140 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Return Line Valve Figure 10 54 Return to Last Viewed Return to Thumb Index ...

Page 311: ...y Tank 3 00 3 28694 1 Hose Wldmt Flex 3 0 X 9 34 5 33115 2 Fitt 45 04Mj 04Mp 6 34981 1 Gasket 3 Flange 7 38816 01 1 Valve Sol Air 3 Cv 8 72649 2 Fitt Str 04Mj 02Mp 9 5347 16 Hose 04 Push On Low Pressure 10 70957 4 Fitt Str 04Fjx 04Hb Push On 11 99448 2 Pipe Bush 06Mp 04Fp Stl 13 80038 8 Nut Hex 375 16 14 80162 8 Washer Lock 375 15 80221 8 CSHH 375 16X1 00 Gr5 16 35040 1 Cyl Air 3 0 x 4 0 Return to...

Page 312: ...10 142 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 1000 Gallon Tank Figure 10 55 Return to Last Viewed Return to Thumb Index ...

Page 313: ...17311 1 Cont Ga Fr 48X74x96 D F 50 18045 1 Cont Ga Rear 48X74x96 D F 60 25561 1 Spacer Ladder 70 22485 1 Ladder Platf 48X74 Offset Attaching Parts 1 21676 2 End Platform 2 21677 4 Bracket 3 21683 1 Ladder 56X84 52X80 5 21798 2 Bracket Ladder 6 21799 2 Spacer Ladder 7 23088 1 Handle Side Rh 8 23089 1 Handle End Lh 9 22484 1 Platform Non Skirt 11 80142 33 Washer Flat Uss 375 12 80224 17 CSHH 375 16X...

Page 314: ...10 144 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 1500 Gallon Tank Figure 10 56 Return to Last Viewed Return to Thumb Index ...

Page 315: ... F 40 17314 1 Cont Ga Fr 52X80x120 D F 50 18049 1 Cont Ga Rear 52X80x120 D F 60 21652 1 Ladder Platf 56X84 52X80 95 Attaching Parts 1 21676 2 End Platform 2 21677 4 Bracket 3 21678 1 Platform 4 21679 1 Handhold Rh 5 21680 1 Handhold Lh 6 21683 1 Ladder 56X84 52X80 7 21798 2 Bracket Ladder 8 21799 2 Spacer Ladder 9 80142 40 Washer Flat Uss 375 10 80162 4 Washer Lock 375 11 80224 20 CSHH 375 16X1 25...

Page 316: ...10 146 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 3000 Gallon Tank Figure 10 57 Return to Last Viewed Return to Thumb Index ...

Page 317: ... Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 Ladder Group Rear 60X90 Attaching Parts 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M Lh 3 21981 2 1 Ladder Bracket W M Rh 4 986648 1 Rail W M Safety Ladder Platform 5 22322 2 Spacer Ladder 60X90 6 23567 1 Ladder 68X90 Rear Head 601 23559 1 Brace Ladder 602 23562 2 Pad Mount 603 ...

Page 318: ...10 148 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 3500 Gallon Tank Figure 10 58 Return to Last Viewed Return to Thumb Index ...

Page 319: ...Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 1 Ladder Group Rear 68X90 Attaching Parts 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M Lh 3 21981 2 1 Ladder Bracket W M Rh 4 986648 1 Rail W M Safety Ladder Platform 5 22322 2 Spacer Ladder 60X90 6 23567 1 Ladder 68X90 Rear Head 601 23559 1 Brace Ladder 602 23562 2 Pad Mount 603...

Page 320: ...10 150 Rosco Maximizer 3B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 4000 Gallon Tank Figure 10 59 Return to Last Viewed Return to Thumb Index ...

Page 321: ...Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 1 Ladder Group Rear 68X90 Attaching Parts 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M Lh 3 21981 2 1 Ladder Bracket W M Rh 4 986648 1 Rail W M Safety Ladder Platform 5 22322 2 Spacer Ladder 60X90 6 23567 1 Ladder 68X90 Rear Head 601 23559 1 Brace Ladder 602 23562 2 Pad Mount 603...

Page 322: ...tuator 27591 10 38 71 Asphalt Pump Viking 4165 16 10 3 Bar 250X1 00x3 00 Hrs 21934 10 37 1303 Bar 250X3 00x5 00 17211 10 10 3 Bar 250X3 00x5 00 17211 10 11 3 Bar Load Line Support 17374 10 5 2 Bar Lp Line Brkt S Shaped 985000 10 47 57 Bar Lp Line Brkt S Shaped 985000 10 48 24 Bar Plug Group 16070 10 17 50 Bar Plug Group 16070 10 38 50 Bar Plug Group 16070 10 41 50 Barslide W M 26019 10 17 10 Barsl...

Page 323: ...et 21677 10 29 2 Bracket 21677 10 56 2 Bracket 21677 10 57 2 Bracket Ladder 21798 10 29 6 Bracket Ladder 21798 10 56 5 Bracket Ladder 21798 10 57 7 Bracket Actuator 27594 10 17 21 Bracket Actuator 27594 10 38 21 Bracket Air Tank 26420 10 20 2 Bracket Cooler Mount 23354 10 13 5 Bracket Cooler Mount 23354 10 13 5 Bracket End Cap 21936 10 37 1304 Bracket Hydraulic Line 23363 10 10 5 Bracket Igniter F...

Page 324: ... 10 54 20 Cad Cell 36044 31 10 46 22 Cap 6315 1 10 4 10 Cap Screw Ht 5 8 X 6 1 2 Nc 71697 10 17 70 Cap Screw Ht 5 8 X 6 1 2 Nc 71697 10 38 70 Cap End Spraybar 15930 10 17 75 Cap End Spraybar 15930 10 38 2 Cap End Spraybar 15930 10 41 2 Cap Fuel 4 0 Npt Al W Gasket 36940 10 36 2 Cap Fuel 4 0 Npt Al W Gasket 36940 10 36 1508 Casing 5240 10 3 8 CCW Pump Kit 988398 10 10 Chain Adjustment 26725 10 17 6...

Page 325: ...over 34799 10 10 20 Clamp Loop 1 562 Od Nprn Cover 34799 10 11 20 Clamp Loop 2 00 Od Plstc Cover 36894 10 8 19 Clamp Muffler Strap 3 1 2 38771 10 34 1 Clamp Tube 1 00 Od Twin Set 36167 10 10 32 Clamp Tube 1 00 Od Twin Set 36167 10 11 32 Clevis 26721 10 17 66 Clevis 26721 10 38 66 Coil For Valve 37488 06 10 10 8805 Coil For Valve 37488 06 10 21 405 Conduit Connector 1 2 Npt 34185 10 23 6 Conduit Co...

Page 326: ...r 68X90x200 Dbl Flue 19489 10 37 Contents Ga Rear 48X74x96 Dbl Flue 18045 10 37 8 Contents Ga Rear 52X80x120 Dbl Flue 18049 10 37 Contents Ga Rear 56X84x132 Dbl Flue 22177 10 37 Contents Ga Rear 60X90x176 Dbl Flue 18053 10 37 Contents Ga Rear 68X90x174 Dbl Flue 18055 10 37 Contents Ga Rear 68X90x200 Dbl Flue 19490 10 37 Control Box Plus One 1002293 10 15 Control Box Diesel Bnr W Outfire 29507 10 4...

Page 327: ...99 10 9 9 CSHH 250 28X 50 Gr5 80876 10 17 51 CSHH 250 28X 50 Gr5 80876 10 38 51 CSHH 250 28X 50 Gr5 80876 10 41 51 CSHH 312 18X 62 Gr5 80967 10 2 56 CSHH 312 18X 75 Gr5 80207 10 54 31 CSHH 312 18X1 00 Gr5 80208 10 6 35 CSHH 312 18X1 00 Gr5 80208 10 17 73 CSHH 312 18X1 00 Gr5 80208 10 31 8 CSHH 312 18X1 00 Gr5 80208 10 32 4 CSHH 312 18X1 00 Gr5 80208 10 38 73 Cshh 312 18X1 00 Gr5 80208 10 47 23 CSH...

Page 328: ...16X1 00 Gr5 80221 10 6 36 CSHH 375 16X1 00 Gr5 80221 10 8 14 CSHH 375 16X1 00 Gr5 80221 10 17 46 CSHH 375 16X1 00 Gr5 80221 10 38 46 CSHH 375 16X1 00 Gr5 80221 10 55 15 CSHH 375 16X1 00 Gr5 80221 10 58 9 CSHH 375 16X1 00 Gr5 80221 10 59 9 CSHH 375 16X1 00 Gr5 80221 10 60 9 CSHH 375 16X1 25 Gr5 80224 10 2 49 CSHH 375 16X1 25 Gr5 80224 10 5 15 CSHH 375 16X1 25 Gr5 80224 10 10 46 CSHH 375 16X1 25 Gr5...

Page 329: ... Gr5 71627 10 12 6 CSHH 500 13X1 50 Gr5 71627 10 20 14 Cshh 500 13X1 75 Gr5 80186 10 54 2302 CSHH 500 13X1 75 Gr5 80186 10 2 46 CSHH 500 13X2 00 Gr5 80255 10 10 68 CSHH 500 13X2 00 Gr5 80255 10 30 13 CSHH 500 13X2 00 Gr5 80255 10 49 5 CSHH 625 11X1 50 Gr5 80280 10 2 50 CSHH 625 11X2 00 Gr5 80283 10 37 1405 CSHH 625 11X2 50 Gr571678 71640 10 1 5 CSHH 625 11X2 50 Gr571678 71640 10 2 35 CSHH 625 11X3...

Page 330: ...20 10 28 40 Decal Warning Keep Clean 36202 10 28 3 Decal Washdown Pump Buzzer 36206 10 54 19 Dial Therm 50 500 F Group 17862 10 35 200 Diesel Burner Dbl Flue Outfire W O Cont 29508 10 45 Diesel Burner Dbl Flue No Outfire 29508 01 10 23 Display DP610 Max3 10 15 1 Door Tool Box 15956 10 31 101 Driveshaft 10 14 Driveshaft 2 Tube 55 3 4 39108 10 14 2 Driveshaft End Yoke 1 25 W 5 16 39109 10 14 1 Drive...

Page 331: ... Group Tandem Axle 29198 10 51 Fender Grp Triple Axle 24124 10 52 Fender Half Spl Stl 24125 10 52 4 Fender Single Axle Al 21634 10 31 1 Fender Tandem Axle 21814 10 51 3 Filler Hyd Fluid 10 Psi 37680 10 12 11 Filter Assembly 34463 10 13 8 Filter Assembly Fuel Oil 38662 10 26 303 Filter Assy Fuel Oil 38662 10 23 2 Filter Assy Fuel Oil 38662 10 45 6 Filter Element With Gasket 5820 01 10 23 Filter Ele...

Page 332: ...87 10 11 86 Fitt 90 06Mj 06Mb 33892 10 10 74 Fitt 90 06Mj 06Mb 33892 10 11 74 Fitt 90 06Mj 06Mp X383 10 10 85 Fitt 90 06Mj 06Mp X383 10 11 85 Fitt 90 06Mj 08Mb 34535 10 10 91 Fitt 90 06Mj 08Mb 34535 10 11 91 Fitt 90 08Mj 06Mb 70754 10 10 72 Fitt 90 08Mj 06Mb 70754 10 11 72 Fitt 90 08Mj 08Fjx 33900 10 10 87 Fitt 90 08Mj 08Fjx 33900 10 11 87 Fitt 90 08Mp 08Hb Crimped 33328 10 36 1506 Fitt 90 08Mp 08...

Page 333: ... Red 08Mj 12Fj 35402 10 10 71 Fitt Red 08Mj 12Fj 35402 10 11 71 Fitt Str 02Mp 04Hb Crimped 33926 10 22 4 Fitt Str 02Mp 04Hb Crimped 33926 10 43 4 Fitt Str 02Mp 04Hb Crimped 33926 10 44 4 Fitt Str 02Mp 04Hb Push On 33343 10 38 2201 Fitt Str 02Mp 04Hb Push On 33343 10 41 2201 Fitt Str 04Fjx 04Hb Push On 70957 10 21 19 Fitt Str 04Fjx 04Hb Push On 70957 10 23 18 Fitt Str 04Fjx 04Hb Push On 70957 10 45...

Page 334: ...31 Fitt Str 16Mp 16Hb Crimped 70036 10 2 34 Fitt Str 16Mp 16Hb Crimped 70036 10 10 39 Fitt Str 16Mp 16Hb Crimped 70036 10 11 39 Fitt Str 16Mp 16Hb Crimped 70036 10 36 26 Fitt Str 06Mp 04Hb Push On 33280 10 26 302 Fitt Tee 04Hb 04Hb 02Mp Brass 72700 10 17 2208 Fitt Tee 04Hb 04Hb 02Mp Brass 72700 10 38 2211 Fitt Tee 04Hb 04Hb 02Mp Brass 72700 10 41 2211 Fitt Tee 04Hb O4hb 04Hb Brass 38412 10 17 2205...

Page 335: ...ights Of 48 17283 2 10 37 For Tank Heights Of 52 17283 4 10 37 For Tank Heights Of 56 17283 3 10 37 For Tank Heights Of 60 And 68 17283 1 10 37 For Tank Lengths Of 120 20793 02 10 37 For Tank Lengths Of 132 20793 10 10 37 For Tank Lengths Of 140 20793 04 10 37 For Tank Lengths Of 142 20793 05 10 37 For Tank Lengths Of 170 20793 06 10 37 For Tank Lengths Of 174 20793 07 10 37 For Tank Lengths Of 17...

Page 336: ...74 Gasket Spraybar Ext 35035 10 38 76 Gasket Spraybar Ext 35035 10 41 76 Gasket Strainer Access 36359 10 2 26 Gauge Assy Tank Level 34079 01 10 49 101 Gauge Face Dial Only 34079 02 10 49 102 Gauge Hyd Oil Level Temp 500070 10 12 5 Gauge Press 0 100Psi 2 00 04Mp 5122 10 47 17 Gauge Press 0 100Psi 2 00 04Mp 5122 10 48 12 Gauge Sight Lh Visual 35269 10 10 1802 Gear Pump Assembly 38200 10 13 7 Gear Sp...

Page 337: ...andle Hand Spray 1557 10 9 1 Handle Side Rh 23088 10 56 7 Handspray Wand Assembly 18595 10 9 Handspray Wand 1 Nozzle No Swivel 18595 4 10 9 Handspray Wand 1 Nozzle W Swivel 18595 1 10 9 Handspray Wand 2 Nozzles No Swivel 18595 5 10 9 Handspray Wand 2 Nozzles W Swivel 18595 2 10 9 Handspray Wand 3 Nozzles No Swivel 18595 6 10 9 Handspray Wand 3 Nozzles W Swivel 18595 3 10 9 Hanger Handspray Hose 80...

Page 338: ...alve 87 00 Lg 23553 05 10 6 5 Hose Assy Auto Valve 88 00 Lg 23553 07 10 6 7 Hose Assy Auto Valve 95 00 Lg 23553 04 10 6 4 Hose Assy Auto Valve 95 00 Lg 23553 08 10 6 8 Hose Assy Auto Valve 99 00 Lg 23553 06 10 6 6 Hose Wldmt Flex 3 0 X 9 34 28694 10 55 3 Hose 04 Push On Low Pressure 5347 10 17 2206 Hose 04 Push On Low Pressure 5347 10 23 1 Hose 04 Push On Low Pressure 5347 10 36 25 Hose 04 Push On...

Page 339: ... 26138 10 8 3 Hose Flex Met 3 00X13 94 20841 10 1 1 Hose Flex Met 3 00X13 94 20841 10 55 1 Hose S Bar Fee 2X72 Hastalloy 26147 H 10 8 TBD Hose S Bar Feed 2X80 Hastalloy 26146 H 10 8 TBD Hose Spraybar Feed 2 00Idx72 26147 10 8 5 Hose Spraybar Feed 2 00Idx80 26146 10 8 4 Hp Dsl Brnr W O Cad Cell 36625 10 24 Hp Dsl Brnr W O Cad Cell 36625 10 23 19 Hp Dsl Burner W Cad Cell 36044 10 46 Hp Dsl Burner W ...

Page 340: ...652 10 57 60 Ladder Platform Group 21652 10 29 Ladder Bracket W M Lh 21981 1 10 58 2 Ladder Bracket W M Lh 21981 1 10 59 2 Ladder Bracket W M Lh 21981 1 10 60 2 Ladder Bracket W M Rh 21981 2 10 58 3 Ladder Bracket W M Rh 21981 2 10 59 3 Ladder Bracket W M Rh 21981 2 10 60 3 Ladder Group Rear 60X90 21992 10 58 70 Ladder Group Rear 68X90 21992 1 10 59 70 Ladder Group Rear 68X90 21992 1 10 60 70 Ladd...

Page 341: ...0 81146 10 21 25 Mach Scr Ph 10 24X 75 71716 10 21 31 Mach Scr Ph 10 24X 75 71716 10 47 43 Mach Scr Ph 10 24X2 00 80997 10 54 37 Mach Scr Ph 10 32X 38 71720 10 47 44 Manhole Screen 23514 10 30 50 Manifold 12 Station 38991 02 10 43 1 Manifold 12 Station 38991 02 10 44 1 Manifold 8 Pos Air 38815 01 10 21 501 Manifold 8 Station 38991 03 10 22 1 Manifold Hyd 4 Sta 3 Vlv W Rel 38123 10 10 88 Manifold H...

Page 342: ...nder Wldmt 21635 10 52 1 Mount Motor Spraybar 26016 10 17 8 Mount Motor Spraybar 26016 10 38 8 Mount Pump Front Live 23194 10 13 3 Mount Pump Front Live 23194 10 13 3 Mtg Plate Bnr Cover Dbl Flue 22469 10 26 201 Mud Flap Assembly 14402 10 32 Mud Flap Group Full Width 22942 10 53 Mud Flap 24Wx24 27737 10 32 2 Nipple 04X11 00 Std 99636 10 47 59 Nipple 04X11 00 Std 99636 10 48 26 Nipple 04X11 00 Std ...

Page 343: ...l 60B 36044 28 10 24 20 Nozzle 3 0 Gal 60B 36044 28 10 46 20 Nozzle Fuel Washdown W Handle 920220A 10 54 2305 Nozzle Fuel Washdown Nozzle Only 901210A 10 54 23051 Nut 15929 10 17 1 Nut 15929 10 38 1 Nut 15929 10 41 1 Nut Lock 33765 10 25 Nut Flexloc 10 24 Full Lt 81005 10 47 45 Nut Flexloc 10 24 Full Lt 80924 10 54 35 Nut Flexloc 250 20 Full Lt 80350 10 9 11 Nut Flexloc 250 20 Full Lt 80350 10 10 ...

Page 344: ...13 Nut Flexloc 375 16 Full Lt 80352 10 58 12 Nut Flexloc 375 16 Full Lt 80352 10 59 12 Nut Flexloc 375 16 Full Lt 80352 10 60 12 Nut Flexloc 500 13 Full Lt 80354 10 2 52 Nut Flexloc 500 13 Full Lt 80354 10 10 69 Nut Flexloc 500 13 Full Lt 80354 10 12 9 Nut Flexloc 500 13 Full Lt 80354 10 30 11 Nut Flexloc 500 13 Full Lt 80354 10 49 6 Nut Flexloc 500 13 Full Lt 80354 10 54 2303 Nut Flexloc 625 11 F...

Page 345: ...45 3 Oil Hydraulic Iso68 91500 10 11 49 Oil Hydraulic Multi Service 10 10 49 O Ring 103 X 362 Viton 38054 10 19 3 O Ring 103 X 362 Viton 38054 10 40 3 O Ring 103 X 362 Viton 38054 10 42 3 Oring 3 237 Id X 103 Sae 152 36808 10 10 808 O Ring 4 50 Od 35008 10 17 27 O Ring 4 50 Od 35008 10 38 27 O Ring 4 50 Od 35008 10 41 27 Overflow Attachment Group 23572 10 34 Packing Gland 5257 10 3 2 Packing Retai...

Page 346: ...e 90 12Mp 12Fp Mi 99527 10 10 52 Pipe 90 12Mp 12Fp Mi 99527 10 11 52 Pipe 90 16Fp Mi 99514 10 11 90 Pipe 90 16Fp Mi 99514 10 36 32 Pipe 90 16Mp 16Fp Mi 99528 10 2 59 Pipe 90 16Mp 16Fp Mi 99528 10 33 5 Pipe Bush 06Mp 04Fp Stl 99448 10 26 304 Pipe Bush 06Mp 04Fp Stl 99448 10 55 11 Pipe Bush 08Mp 04Fp Stl 99980 10 21 13 Pipe Bush 08Mp 04Fp Stl 99980 10 23 4 Pipe Bush 08Mp 04Fp Stl 99980 10 36 1515 Pi...

Page 347: ...0 47 31 Pipe Nipple 04X4 00 300 90749 10 50 708 Pipe Nipple 04Xclose 7 8 99591 10 21 12 Pipe Nipple 04Xclose 300 90744 10 47 29 Pipe Nipple 04Xclose 300 90744 10 48 5 Pipe Nipple 04Xclose 300 90744 10 50 707 Pipe Nipple 08Xclose 99596 10 2 64 Pipe Nipple 08Xclose 99596 10 10 55 Pipe Nipple 08Xclose 99596 10 11 55 Pipe Nipple 08Xclose 99596 10 54 42 Pipe Nipple 12X3 00 99602 10 17 5003 Pipe Nipple ...

Page 348: ...08Fp Mi 99569 10 54 41 Pipe Tee 16Fp 16Fp 08Fp Mi 99581 10 10 54 Pipe Tee 16Fp 16Fp 08Fp Mi 99581 10 11 54 Pipe Union 16Fp Mi 99589 10 2 63 Plate Access 26142 10 17 20 Plate Access 26142 10 38 20 Plate Slide 26033 10 17 11 Plate Slide 26033 10 38 11 Plate Slide 26033 10 41 11 Plate Switch 24659 10 47 4 Plate Tapped 15944 10 36 21 Plate Vlv Max3 1002015 10 21 2 Platform 21678 10 29 3 Platform 21678...

Page 349: ...s Per Truck 34850 XXX 10 14 Pump Discharge Manifold W M 22697 10 2 15 Pump Mounting Group 23196 10 13 Pump Mounting Group 23894 10 13 Pump Nozzle Fitting 36044 16 10 24 14 Pump Nozzle Fitting 36044 16 10 46 14 Pump Hyd Constant Flow 38200 10 10 200 Pump Hyd M46 Cc2 Edc A Pad 38120 10 10 120 Pump Water Fuel Diaphragm 12V 985043 10 54 10 Rack Gear 8 D P Modified 26036 10 17 14 Rack Gear 8 D P Modifi...

Page 350: ... 22490SRV 10 10 4 Reservoir Installation 20 Gal 22490SRV 10 11 4 Return Line Valve 28725 10 55 Rework Bar Plug 10166 10 17 5001 Ring Split 2 02Idx 18 Zinc Ctd 37187 10 17 65 Ring Split 2 02Idx 18 Zinc Ctd 37187 10 38 65 Roll Pin 250X1 50 80345 10 7 6 Roll Pin 500X1 50 80348 10 30 10 Rotor And Shaft 5241 10 3 12 Rotor Bearing Sleeve Bushing Only 5247 10 3 5 Rotor Bearing Sleeve Gasket 6541 10 3 7 R...

Page 351: ... Shim Motor Mount 15787 10 2 4 Sleeve Abrasion Nylon 1 75Id 90803 10 10 50 Sleeve Abrasion Nylon 1 75Id 90803 10 11 50 Sleeve Abrasion Nylon 1 75Id 90803 10 17 2209 Sleeve Abrasion Nylon 1 75Id 90803 10 38 2212 Sleeve Abrasion Nylon 1 75Id 90803 10 41 2212 Socket Wldmt 1 50 Sq 23059SRV 10 6 9 Socket Wldmt 2 Sq 22776SRV 10 6 7 Socket Quick Coupler 02Npt 35925 10 38 2203 Socket Quick Coupler 02Npt 3...

Page 352: ...sembly 16 Foot 25961 10 17 Spraybar Assy 18 Foot 28762 10 38 Spraybar Slide Assembly 1002281 10 17 Spraybar W M Extendable 25901 10 17 3 Spraybar W M Extendable 25901 10 38 3 Spraybar W M Extendable 25901 10 41 3 Spraybar Handspray 2 Nozzles 19576 10 9 5 Spraybar Handspray 2 Nozzles 19576 10 9 5 Spraybar Handspray 3 Nozzles 19578SRV 10 9 5 Spraybar Handspray 3 Nozzles 19578SRV 10 9 5 Spraybar W M ...

Page 353: ...sel Burner 19344 10 25 4 Switch Toggle DPDT 2 Pos 6 Pole 38158 10 15 2 Switch Toggle DPDT 3 Pos Long 36768 10 15 7 Switch Toggle DPDT MOM Blade 38185 10 15 5 Switch Toggle DPST 2 Pos 38157 10 15 6 Switch Toggle DPST 2 Pos 38157 10 15 9 Switch Toggle DPST 2 Pos 38157 10 15 10 Switch Toggle SPDT 3 Pos MOM 37516 10 15 4 Switch Rocker Spst Off On 35892 10 25 2 Switch Rocker Spst Off On 35892 10 47 14 ...

Page 354: ...14 Ga 6 Stud 35123 10 47 48 Term Solder Splice 20 10 Awg 37422 10 47 22 Term Solder Splice 22 14 Awg 37421 10 47 47 Thd d Rod 500 13X3 25 20166 10 30 14 Therm Armored Pencil 100 500 F 5133 10 35 300 Therm Dial 5 0 Face 500F 5470 10 35 2001 Thermometer Group 22212 10 35 100 Threadlocker High Temp 272 35554 10 2 25 Tie Down W M Tank 16159 10 37 1301 Tie Wrap 094X4 00 851201417 10 23 22 Tie Wrap 094X...

Page 355: ...e 3 Way 02X02x02 38132 10 17 2203 Valve 3 Way 02X02x02 38132 10 41 2206 Valve 3 Way Air Spray Bar 38130 10 41 2205 Valve 3 Way Air Spray Bar 38130 10 17 2202 Valve 3 Way Air Spray Bar 38130 10 38 2205 Valve Ball 1 00 280210 10 2 19 Valve Ball 1 00 280210 10 33 2 Valve Sol Air 3 Cv 38816 01 10 55 7 Valve Solenoid 1 00 Ball 1003147 10 36 6 Vlv 36 Series 38991 01 10 22 2 Vlv 36 Series 38991 01 10 43 ...

Page 356: ...3 10 54 Washer 1 50Odx1 187idx 10Thk 38141 10 17 31 Washer 1 50Odx1 187idx 10Thk 38141 10 38 31 Washer 1 50Odx1 187idx 10Thk 38141 10 41 31 Washer Flat Sae 312 80963 10 54 2601 Washer Flat Uss 375 80142 10 51 6 Washer Flat Uss 312 80141 10 2 38 Washer Flat Uss 312 80141 10 6 28 Washer Flat Uss 312 80141 10 17 38 Washer Flat Uss 312 80141 10 32 3 Washer Flat Uss 313 80141 10 23 9 Washer Flat Uss 31...

Page 357: ... 7 Washer Flat Uss 500 80144 10 6 30 Washer Flat Uss 500 80144 10 10 67 Washer Flat Uss 500 80144 10 12 7 Washer Flat Uss 500 80144 10 17 69 Washer Flat Uss 500 80144 10 38 69 Washer Flat Uss 500 80144 10 49 4 Washer Flatt Uss 313 80141 10 47 21 Washer Lock 10 871071601 10 30 9 Washer Lock 10 871071601 10 47 46 Washer Lock 250 80160 10 12 8 Washer Lock 250 80160 10 17 40 Washer Lock 250 80160 10 3...

Page 358: ...k 500 80164 10 6 33 Washer Lock 500 80164 10 8 12 Washer Lock 500 80164 10 17 43 Washer Lock 500 80164 10 20 9 Washer Lock 500 80164 10 38 43 Washer Lock 500 80164 10 41 43 Washer Lock 500 80164 10 54 2301 Washer Lock 625 80166 10 1 10 Washer Lock 625 80166 10 2 44 Washer Lock 625 80166 10 8 13 Washer Lock 750 80168 10 1 11 Washer Lock 750 80168 10 2 45 Washer Sae Plain 500 80695 10 2 55 Washer Sq...

Page 359: ...001 Wire 16 Ga Black 33271 1 10 47 52 Wire 16 Ga Blue 33271 11 10 47 28 Wire 16 Ga Brown 33271 3 10 47 24 Wire 16 Ga Red 33271 7 10 47 26 Wire 16Ga Black 33271 1 10 27 10001 Wire Mechanics 16 5 Ga 38620 10 11 96 Wiring Diagram 10 17 Wood Oak 1 50X3 00x10ft 90383 06 10 37 1407 Wrench Nozzle Alignment 8695 10 17 100 Wrench Nozzle Alignment 8695 10 38 100 Wrench Nozzle Alignment 8695 10 41 100 Washer...

Page 360: ...6 Ga Brown 33271 3 10 47 24 Wire 16 Ga Red 33271 7 10 47 26 Wire 16Ga Black 33271 1 10 27 10001 Wire Mechanics 16 5 Ga 38620 10 11 96 Wiring Diagram 10 17 Wood Oak 1 50X3 00x10ft 90383 06 10 37 1407 Wrench Nozzle Alignment 8695 10 17 100 Wrench Nozzle Alignment 8695 10 38 100 Wrench Nozzle Alignment 8695 10 41 100 Wrench Nozzle Alignment 8695 10 60 100 Return to Last Viewed Return to Thumb Index ...

Page 361: ...10 Rosco Maximizer 3B Asphalt Distributor 10 191 Illustrated Parts List IPL NOTES Return to Last Viewed Return to Thumb Index ...

Page 362: ...NOTES Rosco Maximizer 3B Asphalt Distributor 10 192 Illustrated Parts List IPL Return to Last Viewed Return to Thumb Index ...

Page 363: ......

Page 364: ...www leeboy com Printed in the U S A 500 Lincoln County Parkway Ext Lincolnton North Carolina 28092 Phone 704 966 3300 Fax Sales 704 483 5802 ...

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