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RoofTech 100, Installation And Maintenance Manual

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RoofTech 100 Installation And Maintenance Manual Download Page 47

APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO

XIX

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Summary of Contents for 100

Page 1: ...T 02 N 7ALL Part number Code Teil Nummer Codice Código 3990426 Supersedes Annule et remplace Annulliert und ersetzt Annulla e sostituisce Anula y sustituye IOM RT 02 N 6ALL Français Español Deutsch Italiano ROOFTECH 100 160 ROOF MOUNTED AIR CONDITIONING UNIT UNITE MONOBLOC DE TOITURE DACHKLIMAGERÄT UNITÀ D ARIA CONDIZIONATA DA TETTO UNIDAD DE AIRE ACONDICIONADO DE TEJADO 98 5 158 1 97 4 155 3 Библ...

Page 2: ......

Page 3: ...INSTALLATION INSTRUCTION NOTICE D INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACIÓN ...

Page 4: ...AM AND LEGEND 14 WIRING DIAGRAM 14 LEGEND 14 POWER SUPPLY 14 WIRING DIAGRAM KEY DESCRIPTIONS 14 POWER SUPPLY DIAGRAMS 14 CONTROL AND REGULATION DIAGRAMS 15 RANGE AND SETTINGS OF THEMAL PROTECTION NOMINAL INTENSITY OF THE CONTACTORS CLASSE AC3 16 COMPRESSORS CRANKCASE HEATER 16 PRESSOSTATS SETTING 16 ELECTRICAL CONNECTIONS 17 COMMISSIONING 19 PRE START CHECK LIST 19 ELECTRICAL CHECK 19 VISUAL CHECK...

Page 5: ...tenance company Any wiring produced on site must comply with the corresponding national electrical regulations Make sure that the power supply and its frequency are adapted to the required electric current of operation taking into account specific conditions of the location and the current required for any other appliance connected with the same circuit The unit must be EARTHED to avoid any risks ...

Page 6: ...trations of vapours The concentration in the atmos phere shall be kept at the minimum value and anyway below the occupational limits Since vapours are heavier than air and they tend to stagnate and to build up in closed areas any opening for ventilation shall be made at the lowest level Breathing protection In case of doubt about the actual concentration wear breathing apparatus It should be self ...

Page 7: ... trained for this purpose Only Original Equipment spare parts shall be used All the operations listed in the present manual shall be performed within the prescribed schedule THE WARRANTY SHALL BE NULL AND VOID IN THE EVENT OF NON COMPLIANCE WITH ANY OF THE ABOVE CONDITIONS PRESENTATION The machine has been designed for an outdoor mounted application ensuring perfectly weatherproof circulation of t...

Page 8: ...dem Compressor quantity 4 4 4 4 Number of circuit 2 2 2 2 Refrigerant R 410A Charge of circuit kg SEE NAME PLATE Number of blower 1 1 1 1 Type Centrifugal Nominal indoor airflow m3 h 20 000 22 500 27 500 30 000 Pressure available Pa 350 350 350 350 Number of outdoor fans 2 2 2 2 Type Helicoid Total nominal external airflow m3 h 41 000 41 000 41 000 41 000 HANDLING WITH A FORKLIFT TRUCK PROHIBITED ...

Page 9: ...84 Four sling attachment points are provided for lifting Rings attached rigidly to the unit structure are intended for completely safe handling A sling spreader is required to avoid damaging the edges of the unit mini 2300mm Models XG YG ZG mm mm mm base module 1104 5 1340 2210 Models Base module option 100 120 140 160 Burner gas filter EU7 3 flaps Weight Kg 1815 1950 387 188 365 ...

Page 10: ...alfunctions The installer is responsible for providing the weaterproof seal between the building and the ROOFTECH The installer must be fully versed in the practice of roof mounted equipments and must comply with the recommendations and rules detailed in the Technical Directives In order to avoid risk of condensation and energy losses all outdoor ducting and piping must be insulated The unit s tig...

Page 11: ...he outdoor coil in order to ensure proper air circulation through the appliance In addition to the service clearances stated on the dimensions sheet it is imperative that safe and appropriate access to the unit is provided for repairs and servicing Removable condensates tray A A A B C Models 100 120 140 160 A mm 1500 1500 1500 1500 B mm 1800 1800 1800 1800 C mm 3000 3000 3000 3000 CAUTION For Heat...

Page 12: ...ly into the roof curb POSITIONING OF THE ROOF CURB ON THE ROOF CUTAWAY VIEW 1 Roof curb 2 Rubber seal supplied with the roof curb 3 Hard vibration absorbent rubber option 4 Concrete beam or slab 5 Vapour sealing film supplied by the roofer 6 Roof insulation supplied by the roofer 7 Sealant roofskin supplied by the roofer In order to break a thermal bridge between the roof curb and the unit a seal ...

Page 13: ...ces must be smooth and cleanable to avoid contamination of the circulated air To ensure itself of a good air tightness and to water enters the machine and the air duct CONFIGURATION OF THE UNIT GENERALITIES NEVER DRILL ANY HOLES IN THE AIR TREATMENT ZONE OF THE UNIT THE MANUFACTURER S WARRANTY WILL BE CANCELLED IN THE EVENT OF ANY WATER LEAKS RESULTING FROM THE DRILLING OF HOLES IN THE CASING Down...

Page 14: ...modulate the return and outdoor air volumes It also provides an antifreeze protection during OFF period by closing the outdoor air dampers 1 Filter 2 Indoor coil 3 Heating 3 A Hot water or Gas 3 B Additional heating 4 Centrifugal fan 5 Axial fan 6 Outdoor coil 7 Compressor with reversal cycle valve 8 Return air dampers 9 Outdoor air dampers B C D 7 A M 1 2 6 5 3 A 8 9 B 4 3 B D 6 5 7 A Supply air ...

Page 15: ... 7 Compressor with reversal cycle valve 8 Return air dampers 9 Outdoor air dampers 10 Vitiated air dampers 11 Extractor fan ECONOMISER 3 FLAPS It comprises of a set of 3 dampers with an intake fan that enables on the one hand to combat the pressure loss from the return ducts and on the other hand to extract vitiated air from the building in order to avoid excessive pressure build ups when operatin...

Page 16: ...thermal circuit breaker F2 4 Fuse terminal fuse FF14 Fuse carrier K14 Pump relay heat recovery pump option F3 Differential circuit breaker power socket and interior lighting PO 230V power socket LS ON OFF switch ROOFTECH interior lighting L Technical compartment interior lighting T1 2 230V24V AC transformer 25VA FF5 Blower fan fuse carrier FF6 7 Outdoor fans fuse carrier FF8 Intake air fan fuse ca...

Page 17: ...perature sensor OAT Outdoor air temperature sensor option SAT Blown air temperature sensor option RAH Intake air hygrometry sensor option IAQ Intake air quality sensor option OAH Outdoor air hygrometry sensor option SD Smoke detector option ECM Economiser dampers motor option HWV Hot water battery valve option CONV 3 Hot water battery valve converter option CONV 4 Variators ACS5 8 order 0 10V conv...

Page 18: ...25A 20 25A 24 32A Adjustment 21A 22A 23A 32A Q4 Range 20 25A 20 25A 20 25A 24 32A Adjustment 21A 22A 23A 32A Q5 Range 13 18A 13 18A 13 18A 13 18A Adjustment 15A 15A 15A 15A Q6 Range 2 5 4A 2 5 4A 2 5 4A 2 5 4A Adjustment 3 5A 3 5A 3 5A 3 5A Q7 Range 2 5 4A 2 5 4A 2 5 4A 2 5 4A Adjustment 3 5A 3 5A 3 5A 3 5A Q8 Range 13 18A 13 18A 13 18A 13 18A Adjustment 15A 15A 15A 15A Q9 Range 4 6 3A 4 6 3A 4 6 ...

Page 19: ...Power supply cables installation mode do not leave cable weight hang on connecting lugs 4 Cables capacity to transport the total system current draw Starting current and total current draw are indicated on the unit s wiring diagram Short circuit protection shall be provided by others This protection shall comprise fuses or circuit breakers with high breaking capacity mounted on the distribution bo...

Page 20: ...pply of the unit in accordance with the circuit diagram for the raitings refer to the electrical specifications Electrical power supply cable should be inserted by the base or on the side of the unit In this case cable holes need to be drilled in the panel located under the proximity switch in relation to the thickness of the power cables This panel is equipped with a grommet intended for the inte...

Page 21: ...bolts or screws 4 For refrigerant leaks in connections and components DUCTING 1 Connections flexible type secure and detachable for service access 2 Blower drive Pulley adjustment correct for expected air quantity and static pressure Belt tension correct 3 Check that the Biloc Sheaves on both the blower shaft and the motor schaft are correctly fitted to the bush and rotate without wobbling 4 Ensur...

Page 22: ...ernal pressure is lower than nominal The slower speed must be reduced to lower the treated airflow and re establish the air balance point It is imperative to adjust the pulley otherwise the motor s internal protection will trigger because of overheating taking the entire unit out of operation CASE N 2 In the opposite case i e the motor current draw is lower and the external pressure measured is hi...

Page 23: ...s 3 Cheek externaly the rotation direction of the blower 4 Static Pressure and Air volum in the supply and return air ducts 5 The indoor air quantity must be within the application limits of the main blower see performances curves The associated static pressure must be such that the motor is operating within its normal amper rating With all panels in place measure current on each phase of the indo...

Page 24: ...ow to remove clean and place back the filters IN CASE OF WARRANTY MATERIAL RETURN PROCEDURE Material must not be returned without permission of our After Sales Department To return the material contact your nearest sales office and ask for a return voucher The return voucher shall be sent with the returned material and shall contain all necessary information concerning the problem encountered The ...

Page 25: ...oss the heat exchanger and this reduces the performance output The filters located on slide rails upstream of the evaporator enable the filters to be removed from the outside of the unit housing IT IS RECOMMENDED THAT THE DISCONNECT SWITCH BE PADLOCKED CAUTION BEFORE CARRYING OUT ANY OPERATION ON THE EQUIPMENT CHECK THAT THE ELECTRICAL POWER SUPPLY IS SWITCHED OFF AND THAT IT CANNOT BE SWITCHED ON...

Page 26: ...the copper tube or the capillary tube do not rub against any metal or vibrate 3 Check that the compressors do not generate any abnormal noises or vibrations 4 Check the compressor discharge temperature 5 Check that the crankcase heater is energised during the OFF cycle INDOOR COILS 1 Clean the fin surfaces as required 2 Observe the condition of the blower and motors 3 Clean or replace the filters ...

Page 27: ...he electrical circuit and seek out any grounding and or short circuits Check the fuses High pressure pressostat activated Reset the pressostat from the control panel and restart the unit Check for dirty condenser coil or defective fan Control circuit fuse blown Check the control circuit and look for any grounding and or short circuits Replace the fuses Connection problem Check the tightness of all...

Page 28: ...nal pressure loss refer to aeraulic curves Reduced output in both Heating and Cooling mode Compressor operating fault Contact an approved Service Centre Low indoor air volume Check filter blower and duct Outdoor coil dirty Clean the coil Insufficient refrigerant charge Add refrigerant charge Electric heater is not operating No power supply Check the main fuse and the auxiliary fuses Heater circuit...

Page 29: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 30: ...XII R4 XIII REFRIGERANT CIRCUIT DIAGRAM XIV RT100 RT120 RT140 RT160 XV WIRING DIAGRAM XVI CONTROL XVII POWER XXI AERAULIC ADJUSTMENT WITHOUT OPTION XXVI RT100 XXVI RT120 140 160 XXVIII SCHEMA DU CIRCUIT FRIGORIFIQUE XIV RT100 RT120 RT140 RT160 XV SCHEMAS ELECTRIQUES XVI COMMANDE XVII PUISSANCE XXI CARACTERITIQUES AERAULIQUES SANS OPTION XXVI RT100 XXVI RT120 140 160 XXVIII KÄLTEKREISLAUFDIAGRAMM X...

Page 31: ...ENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES RT100 RT120 RT140 RT160 1286 2141 1284 684 1082 218 263 Ø 23 2106 5431 L 4743 2319 2229 2190 2209 DÉTAIL C 2253 ONLY R4 AND S4 C 771 EXHAUST BLOWER BASE MODULE MODULE DE BASE GRUNDMODUL MODULO DI BASE MÓDULO BÁSICO ...

Page 32: ... ANEXO IV 0912 2317 2209 0322 812 686 1483 2544 1284 1284 5834 L 5142 771 EXHAUST BLOWER BASE MODULE WITH EU7 FILTER MODULE DE BASE AVEC FILTRE EU7 GRUNDMODUL MIT FILTER EU7 MODULO DI BASE CON FILTRO EU7 MÓDULO BÁSICO CON FILTRO EU7 ...

Page 33: ...NEXO V 0912 2209 2317 9222 686 812 1081 4116 1284 859 L 6293 6982 771 EXHAUST BLOWER BASE MODULE WITH BURNER GAS MODULE DE BASE AVEC BRULEUR GAZ GRUNDMODUL MIT GASBRENNER MODULO DI BASE CON BRUCIATORE GAS MÓDULO BÁSICO CON QUEMADOR GAS ...

Page 34: ...1487 4520 1286 861 7386 L 6692 771 EXHAUST BLOWER BASE MODULE WITH EU7 FILTER AND BURNER GAS MODULE DE BASE AVEC FILTRE EU7 ET BRULEUR GAZ GRUNDMODUL MIT FILTER EU7 UND GASBRENNER MODULO DI BASE CON FILTRO EU7 E BRUCIATORE GAS MÓDULO BÁSICO CON FILTRO EU7 Y QUEMADOR GAS ...

Page 35: ... 3001 2317 L 7057 BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER MODULE DE BASE 3 VOLETS AVEC OU SANS FILTRE EU7 GRUNDMODUL 3 SCHIEBER MIT ODER OHNE FILTER EU7 MODULO DI BASE 3 SPORTELLI CON O SENZA FILTRO EU7 MÓDULO BÁSICO 3 LAMAS CON O SIN FILTRO EU7 ...

Page 36: ... BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER AND BURNER GAS MODULE DE BASE 3 VOLETS AVEC OU SANS FILTRE EU7 ET BRULEUR GAZ GRUNDMODUL 3 SCHIEBER MIT ODER OHNE FILTER EU7 UND GASBRENNER MODULO DI BASE 3 SPORTELLI CON O SENZA FILTRO EU7 E BRUCIATORE GAS MÓDULO BÁSICO 3 LAMAS CON O SIN FILTRO EU7 Y QUEMADOR GAS ...

Page 37: ...t 722 x 816mm 1000 32 50 1866 COUPE A A Roof curb insulation CUSTOMER ROOF TOP UNIT BASE Opening dimension for supply air sheat 1866 x 434mm 603 822 50 50 52 722 COUPE E E 434 816 32 50 1499 50 52 COUPE H H 603 A A H H E E ROOFT CURB BASE MODULE COSTIERE MODULE DE BASE DACHRAHMEN GRUNDMODUL SCANALATURA PERIMETRALE MODULO DI BASE PETO MÓDULO BÁSICO Ask your sales representative for all other dimens...

Page 38: ...40 160 mm 726 726 C D E F H BASE MODULE mm 2711 1104 5 1595 406 5 4712 BASE MODULE EU7 FILTER mm 2711 1104 5 2000 403 5 5115 BASE MODULE BURNER GAS mm 2711 1104 5 3145 406 5 6292 BASE MODULE BURNER GAS EU7 FILTER mm 2711 1104 5 3552 403 5 6666 BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER mm 2711 1104 5 3777 568 5 7057 BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER BURNER GAS mm 2711 1104 5 5327 ...

Page 39: ... 406 5 156 4712 BASE MODULE EU7 FILTER mm 501 1917 2711 1104 5 2000 403 5 153 5115 BASE MODULE BURNER GAS mm 501 1917 2711 1104 5 3145 406 5 156 6292 BASE MODULE BURNER GAS EU7 FILTER mm 501 1917 2711 1104 5 3552 403 5 153 6666 BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER mm 808 1318 2711 1104 5 3777 568 5 164 5 7057 BASE MODULE 3 FLAPS WITH OR WITHOUT EU7 FILTER BURNER GAS mm 808 1318 2711 1104...

Page 40: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XII R2 R3 554 1881 108 181 1931 605 R2L R2R 554 1881 105 181 605 1931 205 790 202 1809 ...

Page 41: ... ALLEGATO ANEXO XIII R4 E C D F B A 27 27 2255 C 27 B 27 F A D E F FRESH AIR ON THE LEFT SIDE FRESH AIR ON THE RIGHT SIDE A B C D E H BASE MODULE mm 1807 1753 554 608 142 249 BASE MODULE 3 FLAPS mm 1554 1500 670 724 165 147 ...

Page 42: ...Zentrifugalventilator HP1 Druckanschlussstelle Hochdruck 1 HP2 Druckanschlussstelle Hochdruck 2 DF1 Wasserabscheidungsfilter 1 DF2 Wasserabscheidungsfilter 2 B1 Flasche mit Flüssigkeitsreserve 1 B2 Flasche mit Flüssigkeitsreserve 2 M I1 Flüssigkeitsschauglas 1 M I2 Flüssigkeitsschauglas 2 EEV1 Elektronisches Druckminderventil 1 EEV2 Elektronisches Druckminderventil 2 V1 Umkehrventil 1 V2 Umkehrven...

Page 43: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XV RT100 RT120 RT140 RT160 V1 EEV1 MI1 DF1 FC1 FS EV1 CD1 HP1 C1 HP2 MI2 V2 CD2 FC2 DF2 C2 EEV2 EV2 T P IATC T P S S VP VP VP VP VP VP ...

Page 44: ...ieferten Stromlaufplan hinzuziehen ATTENZIONE Questi schemi sono corretti al momento della pubblicazione Le varianti apportate nel corso della fabbricazione possono comportare modifiche Far sempre riferimento allo schema fornito con il prodotto ATENCIÓN Esto esquemas son correctos en el momento de la publicación Pero las variantes en la fabricación pueden ser motivo de modificaciones Remítase siem...

Page 45: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XVII CONTROL pCO1 ...

Page 46: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XVIII pCO1 ...

Page 47: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XIX pCO1 ...

Page 48: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XX pCO1 ...

Page 49: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXI POWER 1P N T P O P H N ...

Page 50: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXII ...

Page 51: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXIII ...

Page 52: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXIV etage 1 CH 1 etage 2 CH 1 etage1 CH 2 etage 2 CH 2 U V W U V W U V W U V W U V W U V W U V W U V W U V W U V W ...

Page 53: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXV 1P N T P O P H N ...

Page 54: ...E DEL ISTEMA AEROLICO SIN OPCIÓN RT100 2 7 7 7 7 20 4 4 02 3352 7 4 2 MM 2 8 6OLUME IR OUTLET VELOCITY 6ELOCITY 0RESSURE Performance shown is for installation type B free inlet ducted outlet and doesn t include the effects of appurtenances in the airstream Power rating kW doesn t include drive losses The AMCA Certified Ratings Seal appl ies to Air Performance only 7 M S 0A M 0 2 4 4 M H M S 0A M 7...

Page 55: ...RFORMANCE SHOWN IS FOR INSTALLATION TYPE FREE INLET DUCTED OUTLET AND DOESN T INCLUDE THE EFFECT OF APPUNTENANCES IN THE AIRSTREAM 0OWER RATING K7 DOESN T INCLUDE DRIVE LOSSES 4HE ERTIFIED 2ATINGS 3EAL APPLIES TO IR 0ERFORMANCE ONLY 2 5 3 3 2 0 4 4 7 4 2 6OLUME IR OUTLET VELOCITY 6ELOCITY 0RESSURE 2 7 0 2 RDH500 ...

Page 56: ...ELOCITY 6ELOCITY 0RESSURE Performance shown is for installation type B free inlet ducted outlet and doesn t include the effects of appurtenances in the airstream Power rating kW doesn t include drive losses The AMCA Certified Ratings Seal applies to Air Performance only 7 M S 0A M 0 2 4 4 M H M S 0A M 7 IN D r G M 2 0 7 2 ADH560 ...

Page 57: ...FORMANCE SHOWN IS FOR INSTALLATION TYPE FREE INLET DUCTED OUTLET AND DOESN T INCLUDE THE EFFECT OF APPUNTENANCES IN THE AIRSTREAM 0OWER RATING K7 DOESN T INCLUDE DRIVE LOSSES 4HE ERTIFIED 2ATINGS 3EAL APPLIES TO IR 0ERFORMANCE ONLY 2 5 3 3 2 0 4 4 7 4 2 6OLUME IR OUTLET VELOCITY 6ELOCITY 0RESSURE 2 7 0 2 RDH560 ...

Page 58: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO XXX ...

Page 59: ...410 Software version Unit installation Floor Roof Roofcurb Rotation sens Comp 1 Comp 2 Comp 3 Comp 4 Rotation sens Outdoor fan OFAN Main blower IFAN Exhaust blower Power supply L1 L2 V L1 L3 V PC Board IATC V L1 N V L2 L3 V IFAN Indoor blower OK NON Motor pulley type reference Motor fixation Blower pulley type reference Blower fixation Belt reference Pulley alignment Int on motor plate Overload se...

Page 60: ...C C SH Superheat C C LP Condensing pressure Bar Bar T cond C C T liquide C C T s s refroid C C HEATING MODE Comp 1 Comp 2 Comp 3 Comp 4 Ph1 Ph2 Ph3 Ph1 Ph2 Ph3 Ph1 Ph2 Ph3 Ph1 Ph2 Ph3 Absorbed current A HEATING MODE Circuit 1 Circuit 2 RAT Room T C C OAT Outdoor T C C SAT Supply T C C OCT Condensing T C C RAH Room humidity rH rH OAH Outdoor humidity rH rH IAQ Air quality sensor Enthal room KJ Kg K...

Page 61: ...TUV RHEINLAND 6 RUE HALÉVY 75 009 PARIS FRANCE I PRODOTTI SONO FORNITI CON LA MARCATURA DI CONFORMITE CE 0035 DIRECTIVA MAQUIAS 98 37 CEE DIRECTIVA BAJA TENSION DBT 73 23 CEE DIRECTIVA COMPATIBILIDAD ELECTROMAGNETICA 2004 108 CEE DIRECTIVA DE LOS EQUIPOS A PRESION DESP 97 23 CEE BAJA MODULO A1 CATEGORIA II CON SORVEGLIANZA DAL TUV RHEINLAND 6 RUE HALÉVY 75 009 PARIS FRANCE LOS PRODUCTOS SE PROPORC...

Page 62: ... vorherige Ankündigung geändert werden Fotos nicht vertraglich bindend A causa della politica di continua miglioria posta in atto dal costruttore questi prodotti sono soggetti a modifiche senza alcun obbligo di preavviso Le foto pubblicate non danno luogo ad alcun vincolo contrattuale Con objeto de mejorar constantemente nuestros productos pueden ser modificados sin previo aviso Fotos no contractu...

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