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4. Important Notes and Tips for White Printing

When Performing Overprinting

What is overprinting?

Overprinting refers to printing a white-ink undercoat first,
and then performing CMYK printing on top of the white ink
(or vice versa). The procedure may involve first printing only
white ink, then returning the media to its original position,
and finally performing CMYK printing.

Allow the ink to dry thoroughly.

Dry the ink sufficiently before you perform overprinting
with the next color. Performing overprinting before the
ink has dried enough may make attractive printing im-
possible or cause problems such as reduced weatherabil-
ity.

Drying time differs according to various conditions, but
as a general guide you should use an auxiliary drying unit
(DU-540)  and also allow the media to stand for an addi-
tional 15 minutes.

In particular, when you're overprinting a white undercoat
with CMYK inks, allow the undercoat to dry thoroughly
before you overprint it. If the undercoat is not dry enough,
differences in dryness may cause variations in the over-
printed CMYK colors.

Using the middle pinch rollers

The middle pinch rollers may smudge the printed surface
when the media is pulled back. When you perform over-
printing, we recommend securing the media in place us-
ing only two pinch rollers (one on the left and one on the
right).

Preventing misaligned colors

Because the media is pulled back between printing op-
erations, color misalignment occurs between the white
printing and the CMYK printing.

We recommend that you set the [PREFEED] menu item to
"ENABLE". This can help reduce color misalignment to a
minimum.

Use the machine in the recommended operating envi-
ronment. Also, carry out operations in a location having
stable temperature and humidity.

When Using Transparent Media

Loading transparent media

Set the [EDGE DETECTION] menu item to "DISABLE".
Transparent media cannot be loaded unless this setting is
made.

Ensure a margin of at least 75 mm from the leading edge
of the media to the printing- or cutting-start location.

Important notes on the amount of media remaining

When you use transparent media, the presence of media
cannot be detected. In such cases, printing operation does
not stop when the media runs out, and there is a chance
that the platen or the like may become soiled by ink or
that ink may get inside and damage the machine.

If media runs out while printing is in progress, immedi-
ately press

to quit printing.

Using the middle pinch rollers

The middle pinch rollers damage media slightly, and on
transparent media this damage can be very noticeable. If
such damage is a concern, we recommend securing the
media in place using only two pinch rollers (one on the
left and one on the right).

Automatic crop-mark detection

Automatic crop-mark detection may not be possible for
some media, such as transparent media. In such cases,
perform alignment manually.

When Using the Media Take-up System

Performing overprinting requires pulling the media back,
and so the take-up unit cannot be used.

Using the take-up unit may result in insufficient drying
time. It is not suited to printing with white ink.

R1-071122

Copyright © 2007  Roland DG Corporation

Summary of Contents for XC-540W

Page 1: ... tend to settle and separate making daily care essential To help prevent malfunc tion or other trouble be sure to carry this out About the User s Manuals forThis Machine This document is a manual for owners of the XC 540W white ink model Owners of other models do not need it First read through this manual to familiarize yourself with the characteristics and important notes regarding the white ink ...

Page 2: ...achine is not in use Allowing it to stand may result in malfunction Maintenance requires four SOL INK cleaning cartridges so be sure to have these on hand Be sure to shake the cartridges before each use Before starting the day s operations be sure to remove the white ink cartridges and shake them gently Failing to do this may result in faint color or cause breakdown Drying white ink Allow all ink ...

Page 3: ...tion tasks follow the instructions in the XC 540 Setup Guide Applying the Labels Affix the labels for the white ink model at the locations shown in the figures Cartridge insertion ports Front cover model label 1 2 3 4 5 6 7 8 9 10 11 12 WH WH 3 4 5 6 7 8 9 10 11 12 WH WH SIGN MAK ER BY DG CO RP ORA TION Before affixing After affixing Rear of the printer Front of the printer Affix the label overtop...

Page 4: ...to select the ink mode correctly makes it impossible to use white ink The ink mode can be selected only when you re switching on power for the first time It is very important to note that once ink filling has been started redoing the selection is impossible Selecting the white ink mode adds two new operation menu items INK RENEWAL FULL and INK RE NEWAL NORMAL BUSY MENU ENTER HEATER CONFIG BASE POI...

Page 5: ...ing the ink cartridges for the different colors insert two cartridges each for cyan magenta yellow and black and four ink cartridges for white Shake each ink cartridge gently before you install it Never insert an ink cartridge for any color other than CMYK or white The display shows an approximate guide to the amount of remaining ink which may differ somewhat from the actual amount remaining at th...

Page 6: ...te ink cartridges shake them gently then reinsert them Be sure to carry out this operation every time CMYK ink cartridges do not need to be shaken before every operation but be sure to shake them when installing new ones If a message appears If this message appears when you switch on the power be sure to carry out maintenance Refer to page 7 Maintenance Operations Periodically switch on the power ...

Page 7: ...ks or longer have passed since the last time full maintenance was per formed If the printer has been out of use however it appears after one week Message displayed INK RENEWAL NORMAL Press Press Empty the drain bottle then press Normal maintenance does not require cleaning car tridges This message appears when 12 hours or longer have passed since the last time maintenance was performed If the mess...

Page 8: ...and the CMYK printing We recommend that you set the PREFEED menu item to ENABLE This can help reduce color misalignment to a minimum Use the machine in the recommended operating envi ronment Also carry out operations in a location having stable temperature and humidity When UsingTransparent Media Loading transparent media Set the EDGE DETECTION menu item to DISABLE Transparent media cannot be load...

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