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Roland CAMM-1 PRO CM-300, Service Notes

The Roland CAMM-1 PRO CM-300 user manual is an essential guide for anyone operating this cutting-edge device. Packed with comprehensive Service Notes, this manual ensures smooth operation and troubleshooting. Download the manual for free from our website and unlock the full potential of your Roland CAMM-1 PRO CM-300.

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2  Electrical Section

13

2

MAIN BOARD_3/3 Circuit Diagram

MB621876

MBCG10692

/SRVCS

/RESET

/RD

DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
DY11

FAN

D0
D1

D2

D3

D7

D6

D5

D4

PENFRC

PENPH

A1
A2
A3
A4
A5
A6

D0
D1
D2
D3
D4
D5
D6
D7

A[0..21]

D[0..15]

A[0..21]

D[0..15]

/WR

/INTSRV

/SRVINTV

RUN

+5

+5

+5

+5

+5

+5

+5

+5

R20

10K

R21
10K

R22

10K

D9
SEL-6414E

C29

CE1000p

C30

CE1000p

C31

CE1000p

C32

CE1000p

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK

11

CLR

1

U19

74HC273F

R7

0

+5

4

GND

2

 OUT

3

 NC

1

U20

SG531T 49.152MHz

9

8

U12D

74LS14

P12

R37

No-Mount (1K)

R4

470

1

2

3

4

5

6

CN12
IL-G-6P-S3T2-E

1

2

3

4

5

6

7

CN13
IL-G-7P-S3T2-E

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA15

MNR34J5A330

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CN14

5483-15A

P13

P14

P15

P16

P17

P18

P19

P20

P21

P22

P23

P24

P25

P26

P27

P28

P29

2

1

D7A

DA227

3

4

D7B

DA227

B

3

C

2

TR1

DTC114EF

B

3

C

2

E

1

TR2
DTC114EF

A1

2

Y1

18

A2

3

Y2

17

A3

4

Y3

16

A4

5

Y4

15

A5

6

Y5

14

A6

7

Y6

13

A7

8

Y7

12

A8

9

Y8

11

G1

1

G2

19

U17

74LS541

A0

81

A1

82

A2

83

A3

84

A4

85

A5

86

D0

68

D1

69

D2

70

D3

71

D4

72

D5

73

D6

74

D7

75

CS

76

RD

66

WR

67

INT

87

ITA

77

RSTI

64

CKI

80

RNO

91

RNI

92

XPHA

99

XPHB

100

YPHA

61

YPHB

62

CNST

88

ACC

89

UCK

94

DDACK

95

TEST

63

MUX

96

MUY

97

MUTE

98

HEXMD

93

CWX

1

CCWX

2

ECWX

5

ECCWX

6

RNGX

7

OVRX

8

XCA

9

XCB

10

XCC

11

XCD

12

XP0

13

XP1

14

XP2

16

XP3

17

XP4

18

XP5

19

XP6

20

XP7

21

XP8

22

XP9

23

XPA

24

XPB

25

XPC

26

XPD

27

XPE

30

XPF

31

CWY

57

CCWY

58

ECWY

59

ECCWY

60

RNGY

32

OVRY

33

YCA

34

YCB

35

YCC

36

YCD

37

YP0

38

YP1

39

YP2

41

YP3

42

YP4

43

YP5

44

YP6

45

YP7

46

YP8

47

YP9

48

YPA

49

YPB

50

YPC

51

YPD

52

YPE

55

YPF

56

U23

R15239219

R39
100K

C48

PO0.01u/50V

R45

8.2K

R40
100K

VR1

1KVR

R44

100K

VR2

20KVR

C47

CE1000p

3

2

1

4

11

U25A

BA10324A

5

6

7

U25B

BA10324A

DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11

1
2
3
4
5
6
7
8

16
15
14
13
12
11
10
9

O

M

G

L

RA23

EXBM16D8AL

DA0

DA0

DA1

DA2

DA3

DA4

DA5

DA6

DA7

DA1

DA2

DA3

DA4

DA5

DA6

DA7

xpha
xphb
ypha
yphb

xpha
xphb
ypha
yphb

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA22

MNR34J5A102

B1

1

B2

2

B3

3

B4

4

B5

5

B6

6

B7

7

B8

8

B10

10

B12

12

B9

9

B11

11

B13

13

B14

14

B15

15

B16(LSB)

16

SJ

19

IOUT

21

IBPO

22

RFB

18

VOUT

17

U28

PCM55

B1

1

B2

2

B3

3

B4

4

B5

5

B6

6

B7

7

B8

8

B10

10

B12

12

B9

9

B11

11

+VS

23

COM

20

B13

13

B14

14

B15

15

B16(LSB)

16

-VS

24

SJ

19

IOUT

21

IBPO

22

RFB

18

VOUT

17

U29

PCM55

+AV5

-AV5

+AV5

-AV5

PC23

CE0.1u

PC22

CE0.1u

PC24

CE0.1u

PC25

CE0.1u

DX0

DX1

DX2

DX3

DX4

DX5

DX6

DX7

DX8

DX9

DX10

DX11

DY0

DY1

DY2

DY3

DY4

DY5

DY6

DY7

DY8

DY9

DY10

DY11

5

6

7

+

-

U30B

M5220L

R52 2.2K

R53 2.2K

R54

47K

R55 47K

C51

CE2200p

C52

CE2200p

3

2

1

8

4

+

-

 V+

 V-

U30A

M5220L

R48 2.2K

R49 2.2K

R50

47K

R51 47K

C49

CE2200p

C50

CE2200p

+AV5

-15

PC26

CE0.1u

PC27

CE0.1u

SRVSRCH
SRVSRCL

SOL+

SOL-

C46

CE1000p

VCC

25

ALM

3

PHA

5

PHB

23

ENA A

6

ENA B

22

VREFA

2

VREFB

26

CR

4

NC

19

VSA

1

RSA

11

RSB

17

PG

13

VSB

27

VMMA

8

VMMB

20

OUT1

10

OUT2

12

OUT3

14

OUT4

18

LG A

7

LG B

21

DECAY

24

NC

9

NC

15

NC

16

U31

MTD2005

+40

R59
1

Ω

 1/2W

+5

R58
8.2K

C56
4700p

C55

CE0.01u

R57
2.2K

R56

10K

R43

100K

R60

10K

SERVO MUTE
VFC

PFC

VFG

PFG

SRVSRCH
SRVSRCL
FAN

Grit-Motor Gain

Carr-Motor Gain

TP16

TP15

TP25

TP26

TP29

TP19

TP20

TP23

ECWX
ECCWX

ECCWY

ECWY

RNGY

RNGX

C41

CE0.01u

2

1

D5A

DA227

3

4

D5B

DA227

+5

D6
D1FL20U

D8
D1FL20U

VI

2

GND

1

VO

3

U7
AN79M05F

-AV5

-15

PC34
CE0.1u

PC35
CE0.1u

R41

No-Mount(0)

E

1

COM

20

-VS

24

+VS

23

Summary of Contents for CAMM-1 PRO CM-300

Page 1: ... 3 2 CARRIAGE WIRE_REMOVING 20 3 3 PINCH ROLLER_FIXING 23 3 4 CUTTER PROTECTION_FIXING 23 4 Adjustment 4 1 Special Tool 25 4 2 Service Mode 26 4 3 HOW TO UPGRADE FIRMWARE 28 4 4 TOOL HEIGHT ADJUSTMENT 29 4 5 SPACER BED ADJUSTMENT 31 4 6 TOOL PRESSURE ADJUSTMENT 34 4 7 WIRE TENSION ADJUSTMENT 37 4 8 MOTOR BALANCE ADJUSTMENT 39 4 9 CALIBRATION 42 4 10 SOFTLANDING ADJUSTMENT 45 4 11 SEPARATING KNIFE ...

Page 2: ...t the Symbols The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at lef...

Page 3: ...tes clearance About the Labels Affixed to the Unit These labels are affixed to the body of this product The following figure describes the location Electric charge Do not touch when power is on Turn off the primary power SW before servicing Torque kgf cm 8 The wiring terminal intended for connection of the protective earthing conductor associated with the supply wiring Do not disconnect the cable ...

Page 4: ... MEMO ...

Page 5: ...13 HINGE 006 11 21645101 HOOK INT SW CM 500 12 22535113 LABEL BLIND CM 500 NO 889 13 22535108 LABEL CAMM 1 PRO NO 873 14 22535107 LABEL CORPORATE MARK 15 22805285 ASS Y LCD CM 500 16 22665243 SHEET LCD CM 500 17 7450123020 PANEL BOARD ASS Y 18 22055356 PLATE F COVER CM 500 19 22055357 PLATE HINGE CM 500 20 22715149 SATY LCD BOARD CM 500 21 22715148 SATY PANEL BOARD CM 500 22 22075116 SET COVER SID...

Page 6: ...2 1 Structure Spare Parts 1 1 2 FRAME ...

Page 7: ...0 NO 892 31 22535115 LABEL G ROLLER20 CM500 NO 891 32 22535114 LABEL SET FILM CM 500 NO 890 33 22505122 LABEL WARNING FUSE REPLACE 347 34 21545135 PAD CUTTER CM 300 35 21545136 PAD CUTTER CM 400 36 21545137 PAD CUTTER CM 500 37 15229754 PAPER SENSOR 39 22055350 PLATE CABLE CM 500 40 22055353 PLATE SHUTTER L CM 400 41 22055348 PLATE SHUTTER L CM 500 42 22055349 PLATE SHUTTER R CM 500 43 22185348 RA...

Page 8: ...WITH BEARING 15 21975106 PULLEY HD42 2 S16 B30C35 5 16 22145122 SHAFT STAY NO 1 17 22145345 SHAFT PULLEY PNC 1860 18 22035318 STAND OF IDLE PULLEY 19 22135346 STOPPER CAM CM 500 20 21945119 WIRE CM 300 21 21945120 WIRE CM 400 22 21945121 WIRE CM 500 PARTS LIST Supplemental Parts Parts Name 1 BINDER T 18L 2 PIPE POLY 4X8X10 3 RING E RING ETW 6 4 SCREW BINDNG HEAD BC 2 3X8 5 SCREW BINDNG HEAD BC 3X4...

Page 9: ...22205134 HOLDER PEN 15 22285503 NUT PENHOLDER 16 22055350 PLATE CABLE CM 500 17 7450123040 REED SW BOARD ASS Y 18 21495115 SCREW BLADE SET CM 500 19 22175122 SPRING BACKUP PNC 960 20 22175154 SPRING BLADE UP CM 500 21 22175155 SPRING SCREW CM 500 22 22715150 STAY AUTO CUTTER CM 500 23 22715147 STAY CARRIAGE BOARD CM 500 PARTS LIST Supplemental Parts Parts Name 1 BUSH ROLL 2X4 2 BUSH ROLL 3X5 5 3 C...

Page 10: ...E 5AT WICKMANN 18 12559444 FUSE 5X20 SB4 100 117V 19 12189835 HOLDER FUSE BM SS I 14 20 22505244 LABEL FLASH LIGHTING NO E 582 21 22535117 LABEL POWER CM 500 NO 893 22 7450118000 MAIN BOARD ASS Y 23 7450120000 POWER BOARD ASS Y 24 13129170 POWER SW AJ7201B 25 22165162 SPACER BED LOWER CM 500 26 22165163 SPACER BED UPPER CM 500 27 7450123050 TRANS BOARD ASS Y 28 22455108U0 TRANSFORMER PW PNC 1860 2...

Page 11: ... 22175847 GRX 450 PINCHROLL 4 22145404 LEVER OF PINCH ROLL 5 22395125 MAGNET 6 22145831 PIN NO 1 7 22145832 PIN NO 2 214 832 8 22115722 PINCH ROLL FRAME 9 22175105 PINCH ROLL SPRING 10 22175877 PINCH ROLLER 11 22145616 PNC 900 SET LEVER 12 22175157 SPRING C P ROLLER CM 500 PARTS LIST Supplemental Parts Parts Name 1 RING E RING ETW 3 2 WASHER FLAT Cr 4 3X7X0 5 ...

Page 12: ...5297 ASS Y SHAFT SHEET PNS 400 3 22805299 ASS Y SHAFT SHEET PNS 500 4 22805296 ASS Y STOPPER SHEET ROLLER 5 22805298 ASS Y STAND LEG PNS 500 6 11819104 BOLT HEXAGON SOCKET HEAD6 70BC 7 21985119 BRACKET MOUNTINGFIXTURE PNS500 8 12159562 BUSH 5 2 L7 5 T0 4 9 12339109 CAP PNS 186 10 22605286 CARTON PNS 300 11 22605285 CARTON PNS 400 12 22605284 CARTON PNS 500 13 21665104 HANGER L PNS 186 14 21665105 ...

Page 13: ...y M B C G 1 0 6 9 2 M B C G 1 0 6 9 2 S O L D R I V E S z O z L y z D y R y I y V y E y M T D 2 0 0 5 M z T y z D y 2 y 0 y 0 y 5 y E E P R O M E y z E z P z R z O z M z 4 K b i t 4 K b i t D A D A P C M 5 5 P C M 5 5 1 6 M H z 1 z 6 z M z H z z z 4 9 1 5 2 M H z 4 9 1 5 2 M H z 1 6 M H z 1 6 M H z D A T A B U S D z A z T y z A y B y U y S y A D D R E S S B U S A z D z D y z R y E y S y S y B y U ...

Page 14: ...onds after the pen down before cutting Set OFF usually MAIN Flash Memory SUB EP ROM 2 VR 1 2 DESCRIPTION NO FUNCTION OFF ON 1 Model selection CM 500 2 Model selection CM 400 3 Model selection CM 300 4 Pen Down Wait Wait time OFF Wait time ON 5 Reserved 6 Reserved Always OFF 7 Reserved 8 Reserved VR No Description VR1 1KVR They are used for Pen Pressure VR2 Adjustment page 34 22KVR IC No Parts No D...

Page 15: ...CE1000p C23 CE1000p C24 CE1000p C25 CE1000p C26 CE1000p C27 CE1000p R3 470 R5 10K 1 3 2 JP1 DSP03 003 432T P1 P2 5 4 6 3 7 2 8 1 RA9 MNR34J5A101 5 4 6 3 7 2 8 1 RA10 MNR34J5A101 5 4 6 3 7 2 8 1 RA11 MNR34J5A101 5 4 6 3 7 2 8 1 RA12 MNR34J5A101 5 4 6 3 7 2 8 1 RA13 MNR34J5A330 5 4 6 3 7 2 8 1 RA14 MNR34J5A330 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN3 53014 1510 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN4 53...

Page 16: ...2EF P10 1 2 3 4 5 10 9 8 7 6 RA16 EXBA10E103J 5 ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0 ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0 A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 G 19 DIR 1 B1 18 B2 17 B3 16 B4 15 B5 14 B6 13 B7 12 B8 11 U16 74LS245 SOL SOL TO CARIAGE BOARD PC10 CE0 1u PC9 CE0 1u PC8 CE0 1u PC7 CE0 1u PC6 CE0 1u PC5 CE0 1u PC4 CE0 1u PC3 CE0 1u PC2 CE0 1u PC1 CE0 1u PC20 CE0 1u PC19 CE0 1u P...

Page 17: ...P8 47 YP9 48 YPA 49 YPB 50 YPC 51 YPD 52 YPE 55 YPF 56 U23 R15239219 R39 100K C48 PO0 01u 50V R45 8 2K R40 100K VR1 1KVR R44 100K VR2 20KVR C47 CE1000p 3 2 1 4 11 U25A BA10324A 5 6 7 U25B BA10324A DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 O M G L RA23 EXBM16D8AL DA0 DA0 DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA1 DA2 DA3 DA4 DA5 DA6 DA7 xpha xphb ypha yphb xpha x...

Page 18: ...18 1SS130 5 6 7 U5B M5220L R7 1K1 R8 1K1 R9 1K1 R29 2 2K C12 PO0 022u 50V C16 PO0 01u 50V C17 PO0 01u 50V R34 4 7K CP2 CE0 1u 1 2 CN1 5566 02A EN 11 IN1 5 IN2 7 VREF 9 BOOT1 4 OUT1 3 OUT2 1 BOOT2 8 SENSE 10 VS 2 GND 6 U11 L6203 D3 S2L20U C4 CE0 022u C5 CE0 022u C6 No mount R11 0 33 2W R13 No mount D4 S2L20U R15 1K C8 CE0 22u C10 CE0 1u 2 1 3 Q1 DTA114EF 2 1 3 Q9 DTC114EF C24 PO0 1u 50V R43 1K R44 ...

Page 19: ...E0 1u C36 CE0 1u VI 1 GND 2 VO 3 U14 AN7815F VI 2 GND 1 VO 3 U15 AN7915F C37 CE0 1u C38 CE0 1u C44 470u 25V C45 470u 25V 1 1 6 6 2 2 7 7 3 3 8 8 4 4 9 9 5 5 10 10 CN3 5566 10A C39 NON 1 2 FS7 PFC5000 1 2 FS8 PFC5000 F6 CEE 5AT 3 1 2 4 D27 D5SBA20 F2 CEE 2AT 1 2 FS9 PFC5000 1 2 FS10 PFC5000 C46 10000u 63V R63 3 3K 2W R59 22K R60 22K 2 1 3 Q10 DTC114EF R61 NON R62 NON 2 1 3 Q11 NON 1 2 3 Q3 2SB1551 ...

Page 20: ... B8 11 U1 74LS245 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN3 IL FPC 26ST N C3 10u 25V FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8 FL9 FL10 FL11 R2 3 3K R3 3 3K R4 3 3K R5 1K R6 1K R7 1K R8 33 R9 33 R10 33 R11 33 R12 33 R13 33 R14 33 R15 33 R19 R20 R21 R22 R23 R24 R25 R26 10K R16 33 R17 33 R18 33 D2 1SS355 D3 1SS355 D4 1SS355 D5 1SS355 D6 1SS355 R27 330 PLED0 PLED1 SK0 SK1 KD0 KD1...

Page 21: ...RIAGE BOARD and disconnect the PINCH ROLL SENSOR WIRE SOLENOID WIRE and CARRIAGE CABLE CARRIAGE COVER WASHER CARRIAGE BOARD CARRIAGE CABLE PINCH ROLL SENSOR WIRE SOLENOID WIRE Replacement Parts Necessary Adjustment MAIN BOARD 1 Initialize 2 Select Model Type by DIP SW on Main Board 3 Upgrade Firmware 4 Tool Pressure Adjustment 5 Calibration 6 Auto Cutter Adjustment POWER BOARD 1 Motor Balance Adju...

Page 22: ...ATING KNIFE from TOOL CARRIAGE 6 Remove the PINCH ROLL SENSOR 7 Fix the SEPARATING KNIFE to the new TOOL CARRIAGE by pushing the SEPARATING KNIFE STAY against the groove part of CARRIAGE BASE as shown in the figure TOOL CARRIAGE SEPARATING KNIFE PINCH ROLL SENSOR SEPARATING KNIFE GROOVE It is necessary to prepare a soldering iron or pin disconnector to remove PINCH ROLL SENSOR ...

Page 23: ...LE to the CARRIAGE BOARD Then fix it to the CARRIAGE BOARD STAY 11 Carry out the following adjustments 1 TOOL HEIGHT ADJUSTMENT 2 TOOL PRESSURE ADJUSTMENT 3 SEPARATING KNIFE ADJUSTMENT PINCH ROLL SENSOR TOOL CARRIAGE CARRIAGE BOARD CARRIAGE CABLE PINCH ROLL SENSOR WIRE SOLENOID WIRE It is necessary to prepare a soldering iron or pin disconnector to fix PINCH ROLL SENSOR ...

Page 24: ...REW B SCREW A CARRIAGE WIRE 1 Remove the GUIDE RAIL COVER LEFT RIGHT SIDE COVER and TOOL CARRIAGE 2 Loosen SCREW A and SCREW B in order to loosen the CARRIAGE WIRE TENSION 3 Remove the CARRIAGE WIRE from the DRIVE PULLEY 4 Remove the CARRIAGE MOTOR CARRIAGE MOTOR ...

Page 25: ...BASE 6 Loosen the 4 screws and pull out the CARRIAGE WIRE and replace it with new one SCREWS CARRIAGE WIRE 7 Fix the DRIVE PULLEY to the MOTOR BASE by aligning it against the SHAFT STAY 8 Fix the CARRIAGE MOTOR by checking the backlash DRIVE PULLEY DRIVE PULLEY CARRIAGE MOTOR ...

Page 26: ...m to the top 10 Rotate the DRIVE PULLEY until the CARRIAGE WIRE comes to its center DRIVE PULLEY ASSEMBLY CARRIAGE WIRE DRIVE PULLEY ASSEMBLY 11 Fix the TOOL CARRIAGE at the center part of the GUIDE RAIL and adjust the WIRE TENSION CARRIAGE WIRE Make sure that the CARRIAGE WIRE doesn t cross over ...

Page 27: ... for the middle one Red Marking 1 Put the CUTTER PROTECTION by leaving the equal space at both ends of the BED 3 4 CUTTER PROTECTION_FIXING 2 Make sure that the CUTTER PROTECTION is not bumpy by pushing it with your finger CUTTER PROTECTION Red marking is put on the outside surface of left and right PINCH ROLLERs to show the direction ...

Page 28: ...24 3 Replacement of Main Parts 3 MEMO ...

Page 29: ... name TENSION GAUGE 300g Tool Pressure Adjustment Purpose Tool No ST 006 Tool name WHITE DUMMY PEN Tool Height Adjustment Purpose Spacer Bed Adjustment Tool Pressure Adjustment Tool No ST 011 Tool name TENSION METER Wire Tension Adjustment Purpose Tool No ST 012 Tool name DIAL TENSION METER DT 30 30g Tool Pressure Adjustment Purpose ...

Page 30: ...key MENU key MENU key MENU key MENU key MENU key MENU key vice mode MA120 B110 Displays FLASHROM version Service mode ROM MA120 B110 M main B Boot Grit calibration 0 00 0 10 Car calibration 0 00 0 10 Slider AD 128 400 400 Stop ENTER 1 1 Start ENTER Force adjust UP 20g Force adjust DOWN 20g Cutter Pen Grit Carriage ENTER key Select tool Cutter Pen F 0 R 0 P 0 Carr 0 Cover 0 MENU key MENU key Cut AT...

Page 31: ...MATION Turn on the powr while pressing key This is for adjusting AUTO CUTTER ADJUSTMENT LANGUAGE SELECTION Turn on the powr while pressing MENU key ENGLISH JAPANESSE GERMAN FRENCH SPANISH ITALIAN Press ENTER key to save settings ENTER CAMM 1 PRO SERIES SYSTEM REPORT MODEL 0500 ROM VER A120 BOOT VER 110 DIPSW 00000001 LANDINGWAIT OFF FACTORY PARAMETER FACT CALIB CARR 0 00 GRIT 0 00 LANDINGADJ CUT A...

Page 32: ...with MS DOS 3 PARALLEL CABLE Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second 3 Press SETUP key while pressing and keys Then press ENTER key 4 Open the download BAT from MS DOS Type download and press RETURN key PC starts to send the FIRMWARE to CM500 400 300 Turn off the power when completed ENTER key Some PCs can not use the BAT FILE Please refe...

Page 33: ...OWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER should be UP 3 Cover the FRONT REAR PAPER SENSORs with paper and switch on the COVER SW 4 Turn on the power Select ROLL with and keys and press the ENTER key Then press the SETUP key ENTER SETUP ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER PINCH ROLLER GRIT ROLLER PAPER SENSOR PAPER COVER SW ...

Page 34: ... is the smallest among the 5 positions 3 positions for CM 300 with and keys Press the MENU key 3 times TOOL CARRIAGE 6 Adjust the Adjusting Screw so that the clearance between the pen tip and the BED would be 2 4 2 6 mm 7 Make sure the clearance is 2 4 3 0 mm at other 4 positions 2 positions for CM 300 If not proceed to SPACER BED ADJUSTMENT BED WHITE DUMMY PEN ...

Page 35: ...T 2 Remove the GUIDE RAIL COVER and the CARRIAGE COVER and fix the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE 3 Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER for CM 500 400 should be UP 4 Remove both FRONT REAR APRONs Cover both FRONT REAR PAPER SENSORs with paper and switch on the COVER SW ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER ...

Page 36: ...IN SET by pressing the MENU key 3 times Press the MENU key 3 times 7 Loosen the 2 screws shown in the figure SCREWS SCREWS 8 Adjust the 2 screws shown in the figure so that the clearance between the pen tip and the BED would be 2 4 3 0 mm at 5 positions 3 positions for CM 300 by moving the TOOL CARRIAGE with and keys SCREWS TOOL CARRIAGE ...

Page 37: ...33 4 Adjustment 4 9 Secure the 2 screws shown in the figure with nut NUT NUT SCREW SCREW 10 Tighten the 2 screws SCREW SCREW 11 Adjust TOOL HEIGHT again ...

Page 38: ...OLLERs DOWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER should be UP 3 Turn off the power and move the TOOL CARRIAGE to the positions where the TOOL HEIGHT was adjusted 4 Remove the FRONT APRON and set the VR1 and VR2 on the MAIN BOARD at the center MAIN BOARD VR1 VR2 ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER PINCH ROLLER GRIT ROLLER ...

Page 39: ...eys keys 7 Move the pen DOWN by pressing the ENTER key Pen can be moved UP and DOWN by pressing the ENTER key ENTER key 8 Adjust VR1 on the MAIN BOARD so that the pressure would be 26 30gf when pen tip leaves the BED MAIN BOARD VR1 ST 012 BED 5 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 40: ...DOWN keys ENTER key 11 Adjust VR2 on the MAIN BOARD so that the pressure would be 199 200gf when pen tip leaves the BED VR2 MAIN BOARD 12 Change the pressure to 20g again and make sure the pressure is 26 30gf If not re adjust it ST 002 BED ST 012 BED 9 Press the ENTER key and move the pen UP ENTER key ...

Page 41: ...off the power and move the TOOL CARRIAGE to the left end PEN CARRIAGE SCREW A SCREW B ST 011 TENSION METER 2 Loosen SCREW A 3 Measure the tension with the TENSION METER ST 011 at the center 4 Adjust the tension with SCREW B so that it will be 12 14 pounds ...

Page 42: ...check the tension again after moving the TOOL CARRIAGE back and forward in a whole distance for 10 times If the tension changes re adjust it 6 Tighten SCREW A after the adjustment 7 Check the tension again If the tension becomes out of the specification re adjust it ...

Page 43: ...E ADJUSTMENT CCW CW Ex 1 Ex 2 Offset Gain Command Feedback Servo Motor CPU Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction Motor tries to follow the instruction from the CPU Difference between the actual rotation and the instruction could be adjusted with the Motor Balance GAIN Adjustment If the difference is small GAIN is small motor becomes very sensitive As ...

Page 44: ...on of the MOTOR 4 Adjust OFS 1 on the POWER BOARD ASSY so that the difference of the X absolute values will be less than 3 And OFS 2 for Y axis X Y OFS 2 OFS 1 5 Adjust GAIN 1 on the POWER BOARD so that the X absolute values will be 400 404 And GAIN 2 for Y axis X Y GAIN 2 GAIN 1 2 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 45: ...41 4 Adjustment 4 6 Check the displayed values If the difference of the absolute values are more than 3 repeat adjustment from procedure 2 ...

Page 46: ...the 0 25 mm Standard Ceramic Pen to the TOOL CARRIAGE and set A2 size paper on the machine 4 Press SETUP key while pressing and keys to enter the SERVICE MODE And select Calib with and keys and press the ENTER key LEFT FRAME 3 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 47: ...amount can be calculated with the formula shown in the PROCEDURE 7 by using this figure 400mm 400mm 8 Calculate the amount to be calibrated by using the right formula CA Calibrating Amount CL Commanded Length 400 mm ML Measured Length FORMULA CA CL ML ML x 100 FOR EXAMPLE When ML is 399 8 mm 400 mm 399 8 mm 399 8 mm x 100 0 05 5 Start Test Draw Mode by pressing the SETUP key SETUP key ...

Page 48: ...ys and press the SETUP key to save settings Calibrating range is 0 20 0 20 in an increment of 0 01 11 Make sure to re write the amount on the sticker after calibration 9 Select the directions GRIT ROLLER or CARRIAGE to be calibrated It can be selected by and keys ...

Page 49: ...upward before putting the tool pressure and lands the tool smoothly By using Landing in Service Mode time being taken to put the pressure downwards ATK and upwards BRK can be adjusted 1 Check and make sure that the Tool Height and Tool Pressure are adjusted It is not necessary to adjust SOFTLANDING if Tool Height and Tool Pressure are adjusted correctly This adjustment should be carried out only w...

Page 50: ...5 Select Cutter with and keys and press the ENTER key Press TEST key and then ENTER key to start the LANDING CUT TEST 6 LANDING CUT TEST can be paused by pressing the ENTER Then press MENU key to move to the adjustment menu ENTER key MENU key 3 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 51: ...decrease the BRK with and keys Then press the ENTER key to save settings 9 Try LANDING CUT TEST again and check the result In case of problem re set ATK and BRK 7 In case of pen bouncing problem increase the ATK and decrease the BRK with and keys Then press the ENTER key for save settings ...

Page 52: ... 11 SEPARATING KNIFE ADJUSTMENT 3 Enter the KNIFE TEST MODE by pressing the TEST key ENTER key TEST key select knock ENTER key 4 Press ENTER key to carry out the KNIFE TEST TOOL CARRIAGE will move to the left and SEPARATING KNIFE becomes DOWN 1 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 53: ...s than 0 5 mm change the value to the plus with key Then press ENTER key to save the settings 8 Re check and make sure that the clearance is 0 5 1 0 mm by carrying out the KNIFE TEST MODE If not re adjust the position TEST key ENTER key KNIFE TEST 5 Move the SEPARATING KNIFE PLATE fully to the right with your hand and check and make sure that the clearance with the STOPPER is 0 5 1 0 mm STOPPER 0 ...

Page 54: ...50 4 Adjustment 4 9 Press ENTER key to move the TOOL CARRIAGE to the right side Make sure that SEPARATING KNIFE won t be in UP position during the movement If it does re adjust the position ...

Page 55: ...ngth Displayes Error Message SETUP LED flashes Displayes Error Message Displays Error Message Displays Error Message Displays Error Message OK OK CLOSED OK OK OK NG NG OPENED NG NG NG NO FIRMWARE CLOSE THE COVER Displays sheet selection Checks pinch roller position Sheet Set Error Set Sheet Again Change Pinch Roller Position Sheet Set Error Set Sheet Again Carriage moves to the origin Ready to cut...

Page 56: ...tects whether the media is set or not FRONT PAPER SENSOR It detects the front edge of the media and also whether the media is set or not When ROLL is selected either one of the Front or Rear Paper Sensor detects whether the media is set or not PINCH ROLL SENSOR It detects the PINCH ROLLER POSITION CARRIAGE LIMIT SENSOR It detects the CARRIAGE LIMIT COVER SWITCH It detects whether the FRONT COVER i...

Page 57: ...place U10 U11 on POWER BOARD Is MOTOR BALANCE adjusted correctly Is the FUSE blown up Is MOTOR DRIVER IC OK YES YES NO Replace U7 U8 on POWER BOARD Is MOTOR CONTROLLER IC OK NO YES Replace U14 on POWER BOARD Is 15V regulator IC OK YES NO Replace U15 on POWER BOARD Is 15V regulator IC OK NO YES Replace POWER BOARD Is POWER BOARD OK YES NO Replace the MOTOR Is MOTOR OK YES Replace the BLADE HOLDER F...

Page 58: ...YES Fix the Pen Holder Fix the TOOL CARRIAGE Replace the TOOL CARRIAGE Is the blade worn out Bearing inside the blade holder rotates smoothly Does pen move up down smoothly YES Is holder part of TOOL CARRIAGE loose NO Is TOOL CARRIAGE loose NO YES YES YES Replace the CUTTER PROTECTION Is there scratch on CUTTER PROTECTION NO Adjust Tool Height Is Tool Height adjusted correctly NO NO YES Adjust Too...

Page 59: ...atch Carriage 1 Carriage Loosen 2 Cutter Holder Loosen Cutter Pen 1 Bearing Rotation of the Bearing Description Life Confirmation PAD CUTTER CM 500 On demand PAD CUTTER CM 400 On demand PAD CUTTER CM 300 On demand Check Points Confirmation Floil G 474C X DRIVE GEAR OK Cleaning Lubrication Y DRIVE GEAR OK Cleaning Lubrication Molycoeat EM 50L Top part of GUIDE RAIL OK Cleaning Lubrication Check Poi...

Page 60: ...MM GLIII mode1 mode2 Switches Power switch Pen force slider Control switches MENU ENTER TEST SETUP PAUSE SHEET CUT LED POWER LED SETUP LED PAUSE LED Display Liquid crystal display unit 16 character by 2 lines Power consumption 1 0 A 117 V 0 5 A 220 230 V 0 5 A 230 240 V Acoustic noise level Cutting mode under 62 dB A Standby mode under 40 dB A According to ISO 7779 Dimensions Main unit CM 500 1586...

Page 61: ...he rear and on the inner sheet hanger Side margins 25 mm 1 or more for both the left and right margins Front margin 25 mm 1 or more After loading the material using the display menu to select EDGE as the material type automatically sets a front margin of 25 mm 1 Use of the display menu s AREA function to perform feed of the material length plus 0 2 m and set the material correctly Cutting of the f...

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Page 63: ...CM 500 400 300 ...

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