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Rockwell Automation SMC FLEX Quick Start Manual Download Page 15

SMC™ Flex  Quick Start        

15

Repair Parts 

➀

One piece provided per part number.

➁

Three-phase power pole structure provided per part no.

➂

One-phase power pole provided per part no.

➃

Refer to Appendix D in the SMC Flex User Manual, for installation instructions.

Description

SMC Rating

Part No. 

➀

For units rated 200…600V AC

For units rated 690V 

AC

100…240V AC

24V AC/DC

100…240V AC

Control Modules

Standard

All

41391-454-01-S1FX

41391-454-02-S2FX

41391-454-05-S1FZ

Pump

All

41391-454-01-B1FX

41391-454-02-B2FX

41391-454-05-B1FZ

Braking

5…85 A

41391-454-01-D1AX 41391-454-02-D2AX 41391-454-05-D1AZ

108…251 A

41391-454-01-D1BX 41391-454-02-D2BX 41391-454-05-D1BZ

317…480 A

41391-454-01-D1CX 41391-454-02-D2CX 41391-454-05-D1CZ

625…780 A

41391-454-01-D1DX

N/A

41391-454-05-D1DZ

970…1250 A

41391-454-01-D1EX

N/A

41391-454-05-D1EZ

Description

SMC Rating

Series

Part No. 

➀

 

Line Voltage

200…480V

200…600V

230…690V

Power Poles

5 A

B

150-FPP5B 

➁

150-FPP5C 

➁

 N/A

25 A

B

150-FPP25B 

➁

 150-FPP25C 

➁

N/A

43 A

B

150-FPP43B 

➁

150-FPP43C 

➁

N/A

60 A

B

150-FPP60B 

➁

150-FPP60C 

➁

 N/A

85 A

B

150-FPP85B 

➁

150-FPP85C 

➁

 N/A

108 A

A

41391-800-01

 

➂

 41391-800-02

 

➂

 N/A

135 A

A

41391-800-03

 

➂

 41391-800-04

 

➂

 N/A

108 A

B

150-FPP108B 

➁

 150-FPP108C 

➁

 150-FPP108Z 

➁

 

135 A

B

150-FPP135B 

➁

 150-FPP135C 

➁

 150-FPP135Z 

➁

 

201 A

B

150-FPP201B 150-FPP201C 

150-FPP201Z

 

➂

 

251 A

B

150-FPP251B 

150-FPP251C 

150-FPP251Z

 

➂

 

317 A

B

150-FPP317B 

150-FPP317C 

150-FPP317Z

 

➂

 

361 A

B

150-FPP361B 

150-FPP361C 

150-FPP361Z

 

➂

 

480 A

B

150-FPP480B 

150-FPP480C 

150-FPP480Z

 

➂

 

625 A

B

150-FPP625B 

150-FPP625C 

150-FPP625Z

 

➂

 

780 A

B

150-FPP780B 

150-FPP780C 

150-FPP780Z

 

➂

 

970 A

B

150-FPP970B 

150-FPP970C 

150-FPP970Z 

➂

 

1250 A

B

150-FPP1250B 

150-FPP1250C 

150-FPP1250Z

 

➂

 

Heatsink Fans

5…85 A

B

41391-801-03 

108…135 A

B

41391-801-03

201…251 A

B

41391-801-01

317…480 A

B

41391-801-02

110/120V AC 

Control Power

625…1250 A

B

41391-801-04

230/240V AC 

Control Power

625…1250 A

B

41391-801-05

Base Plate

201…251 A

B

41391-803-01

317…480 A

B

41391-803-02

By-Pass 

Contactor 

➃

110/120V AC 

Control Power

625…780 A

B

100-D180ED11 

970…1250 A

B

100-D420ED11 

230/240V AC 

Control Power

625…780 A

B

100-D180EA11 

970…1250 A

B

100-D420EA11 

Summary of Contents for SMC FLEX

Page 1: ...precautions For safety of maintenance personnel as well as others who might be exposed to electrical hazards associated with maintenance activities follow all local safety related work practices for example the NFPA 70E Part II in the United States Maintenance personnel must be trained in the safety practices procedures and requirements that pertain to their respective job assignments For detailed...

Page 2: ...shooting testing etc must be performed by properly qualified personnel using appropriate local safety work practices and precautionary measures Failure of solid state power switching components can cause overheating due to a single phase condition in the motor To prevent injury or equipment damage the use of an isolation contactor or shunt trip type circuit breaker on the line side of the SMC is r...

Page 3: ...t The maximum output current through the DPI port is 280 mA When installing or inspecting protective modules make sure that the controller has been disconnected from the power source The protective module should be inspected periodically for damage or discoloration Replace if necessary An incorrectly applied or installed controller can damage components or reduce product life Wiring or application...

Page 4: ...closure Ratings Standard Device Rating IP00 NEMA Open Type Minimum Required Enclosure IP23 NEMA Type 1 Recommended Enclosure IP54 NEMA Type 12 sizing guide in User Manual Enclosure Internal Temperature 5 50 C 23 122 F Orientation and Clearance Mounting Orientation Vertical Minimum horizontal clearance 0 cm 0 in Minimum vertical clearance 15 cm 6 in Lifting Points ...

Page 5: ... 0 5 90 203 0 8 00 5 7 kg 12 5 lb 108 135 443 7 17 47 196 4 7 74 212 2 8 35 15 0 kg 33 0 lb 201 251 560 0 22 05 225 0 8 86 253 8 9 99 30 4 kg 67 0 lb 317 480 600 0 23 62 290 0 11 42 276 5 10 89 45 8 kg 101 lb 625 780 1041 1 41 00 596 9 23 50 346 2 13 63 179 kg 395 lb 970 1250 1041 1 41 00 596 9 23 50 346 2 13 63 224 kg 495 lb 23 24 25 26 27 28 29 30 31 32 33 34 11 12 13 14 15 16 17 18 19 20 21 22 ...

Page 6: ... 120 240 mm2 4 0 500 MCM 1 1 Terminal Description Terminal Description Footnotes 11 Control Power Input 23 PTC Input Do not connect any additional loads to these terminals These parasitic loads may cause incorrect operation When set for External Bypass mode the SMC Flex can be used to control a properly sized externalcontactorandoverloadoncethemotor reaches full speed The SMC Flex overload functio...

Page 7: ...Number of Wires per Terminal 2 AC Control Voltage Input 100 240V AC or 24V AC 10 15 Supply Type 1 phase 50 60 Hz 24V AC Power Requirement 130VA 100 240V AC Power Requirement 75VA DC Control Voltage Input 24V DC 10 15 Inrush Current 5 A Inrush Time 250 ms Transient Watts 60 W Transient Time 500 ms Staedy State Watts 24 W Recommended Supply 1606 XLP50E Fan Power Input AC only separately wired F5 F13...

Page 8: ...4 3 6 5 L1 L2 L3 M 3 2 U K1 2 1 1 4 V 4 3 3 6 W 6 5 5 M 3 L1 2 K1 1 2 1 L2 4 3 4 3 L3 6 2 1 4 3 6 5 5 6 5 U1 V1 W1 W2 U2 V2 Diagrams per IEC Symbology L1 L2 L3 T1 T2 T3 Motor T6 T4 T5 Delta Connection with Shorted SCR Protection Optional Mode K1 Delta Connection with Isolation Contactor Optional Mode Line Connection with Isolation Contactor Default Mode Delta Connection with Shorted SCR Protection...

Page 9: ...L N L Programming Notes Aux 4 Set for Fault Parameter 132 Set for Diable Programming Notes Aux 1 Set for Normal Aux 4 Set for Up to Speed FAN Start L1 L N L FAN K1 A1 A2 Stop Connection Required for DPI Control Fig 1 x 3 Wire Control With or Without DPI control Isolation Contactor K1 and Up to Speed Indication Fig 1 x 2 Wire Control No DPI control or Option Stopping with Fault Indication Fan Power...

Page 10: ...tion Programming Notes Aux 1 Set for Normal Aux 4 Set fot Alarm Start L1 L N L FAN K1 A1 A2 Stop Fig 1 x 3 Wire Control with Option Stopping DPI control Isolation Contactor K1 and Alarm Indication Option Stop Programming Notes Aux 1 Set for Normal Parameter 87 Logic Mask must be set for DPI Control Value of 4 enables HIM control only Value of 32 enables Communication Port control only Value of 44 ...

Page 11: ...C Overload Reset Overload A Lvl Parameter Mgmt Underload F Lvl Underload F Dly Underload A Lvl Underload A Dly Parameter Mgmt Undervoltage F Lvl Undervoltage F Dly Undervoltage A Lvl Undervoltage A Dly Parameter Mgmt Overvoltage F Lvl Overvoltage F Dly Overvoltage A Lvl Overvoltage A Dly Parameter Mgmt Unbalance F Lvl Unbalance F Dly Unbalance A Lvl Unbalance A Dly Parameter Mgmt Jam F Lvl Jam F D...

Page 12: ...ter 24 Option Input 2 Allows the user to select the operation of terminal 15 Option Input 2 Disable Slow Speed Dual Ramp Fault Fault NC Network Clear Fault Disable Parameter 32 Stop Mode Allows the user to program the SMC Flex controller for the type of stopping that best fits the application Soft Stop Linear Speed SMB Accu Stop Pump Stop Soft Stop Parameter 33 Stop Time This sets the time period ...

Page 13: ...ew or Review the Metering Information Access the metering parameters by selecting PARAMETER MONITORING and then METERING Press enter to view any selected value Step Action 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 To View or Review the fault information Go to MAIN MENU DIAGNOSTICS FAULTS VIEW FAULT QUEUE Or look at parameters 124 128 3...

Page 14: ...value Extend the delay time to match the application requirements Undervoltage 21 running Supply voltage is less than user programmed value The delay time is too short for the application Check power system and correct if necessary Correct the user programmed value Extend the delay time to match the application requirements Overload 22 running Motor overloaded Overload parameters are not matched t...

Page 15: ...150 FPP25B 150 FPP25C N A 43 A B 150 FPP43B 150 FPP43C N A 60 A B 150 FPP60B 150 FPP60C N A 85 A B 150 FPP85B 150 FPP85C N A 108 A A 41391 800 01 41391 800 02 N A 135 A A 41391 800 03 41391 800 04 N A 108 A B 150 FPP108B 150 FPP108C 150 FPP108Z 135 A B 150 FPP135B 150 FPP135C 150 FPP135Z 201 A B 150 FPP201B 150 FPP201C 150 FPP201Z 251 A B 150 FPP251B 150 FPP251C 150 FPP251Z 317 A B 150 FPP317B 150...

Page 16: ...Publication 150 QS001G EN P August 2008 40055 217 01 7 Superecedes Publication 150 QS001F EN P November 2006 Copyright 2008 Rockwell Automation Inc All Rights Reserved Printed in USA ...

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