Rockwell Automation Guardmaster 440R-ENETR User Manual Download Page 1

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Guardmaster EtherNet/IP Network Interface

Catalog Numbers 440R-ENETR (Series B)

User Manual

Original Instructions

Summary of Contents for Guardmaster 440R-ENETR

Page 1: ...Guardmaster EtherNet IP Network Interface Catalog Numbers 440R ENETR Series B User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...t Interval RPI 11 Support of Data Connections 11 Chapter2 Installation Relay Arrangement 13 Mount on DIN Rail 13 Removable Terminal Block 14 Power Connections 14 Wire Size 14 Terminal Torque 14 Networ...

Page 4: ...M and EMD Fault Codes 53 GLP Tags 54 GLP Fault Codes 56 GLT Tags 57 GLT Fault Codes 58 SI Tags 60 SI Fault Codes 61 Chapter7 Diagnostic Status Indicators Indicator Location 63 Indicator Description 63...

Page 5: ...se this Manual Use this manual if your responsibilities include the design installation programming or troubleshooting of control systems that use the 440R ENETR Guardmaster EtherNet IP network interf...

Page 6: ...escribed time period The reset occurs on the trailing edge Automatic Manual The GSR safety relay performs a reset function if the reset input is ON If the reset input is connected directly to 24V the...

Page 7: ...ing EtherNet IP connectivity is provided through two RJ45 connectors for 2 port pass through support of daisy chain or ring and the existing star and tree network topologies Figure 1 on page 9 shows t...

Page 8: ...sallowed until power to the entire system including the interface is cycled to initiate readdressing the system If safety relays of different types are removed and returned to the wrong locations atte...

Page 9: ...software IP address that is assigned via standard BOOTP or DHCP tools Configuration via RSLogix 5000 software No network scheduling required No routing tables required Support of connections from mul...

Page 10: ...ntains the path information that steers the message along the proper route to reach its consumers Since the producing device holds this information other devices along the path simply pass this inform...

Page 11: ...IP network This data exchange conforms to the producer and consumer model Specify theRequested Packet Interval RPI The Requested Packet Interval or RPI is the update rate that is specified for a parti...

Page 12: ...12 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 1 Product Overview Notes...

Page 13: ...DIN rail To remove your interface from the DIN rail pry the DIN rail latch downwards until there is separation from the latch and the DIN rail S12 S22 S32 S42 A1 A2 S11 S12 PWR Fault IN1 IN2 Logic IN...

Page 14: ...upply must provide power to the ENETR interface and the GSR relays that it is monitoring If a power cycle is required to clear a fault on a GSR relay then power also has to be cycled to the ENETR inte...

Page 15: ...tage capability of the product insulation This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC 60664 1 at altitud...

Page 16: ...r equipment inside or outside the enclosure produce a substantial amount of heat In this case place blower fans inside the enclosure to help air circulation and to reduce hot spots near the ENETR inte...

Page 17: ...tor configure the ENETR interface via the network DHCP server Upon power up the ENETR interface reads the switches to determine what actions to take Reset to Factory Default At any time the ENETR inte...

Page 18: ...ENETR interface is DHCP enabled If the ENETR interface was previously assigned an IP address and you want to change it with the BootP DHCP server then set the ENETR interface back to its factory defau...

Page 19: ...interface and the discovery process begins automatically In Figure 9 the MAC address of the ENETR interface appears in the Discovery History window and the type of connection is DHCP The column shows...

Page 20: ...t the IP Address The Commissioning window is updated as shown in Figure 11 The IP address and hostname appear in the Discovery History The new entry appears the Entered Relations The Error and Warning...

Page 21: ...nded This feature allows you to save your list of assigned IP address to help prevent duplicate IP addresses Also if you have to repeat this process you can open the file and the utility automatically...

Page 22: ...icators remain OFF after the power cycle Leave the power ON for at least 10 seconds to allow the reset to finish 2 Set the ABC switches to 999 and cycle power 3 Open your RSLinx software and configure...

Page 23: ...cannot be recognized for now 10 Right click the ENETR interface description 11 Select Module Configuration Figure 16 ENETR Interface Assigned an IP Address 12 In Figure 17 click the Port Configuratio...

Page 24: ...onger be found 18 Click the Configure Driver icon 19 With the ETHIP 1 highlighted click Configure 20 Select the Ethernet adaptor with IP address 192 168 2 10 21 Click OK Figure 18 Reconfigure the Driv...

Page 25: ...ated files such as AOP DTM and EDS and access product release notes from only the Product Compatibility and Download Center PCDC http www rockwellautomation com rockwellautomation support pcdc page Do...

Page 26: ...ownloads Figure 21 AOP Offerings Select v2 The Download Cart window Figure 22 appears 6 Click Download Now 7 Sign in not shown 8 Accept the terms not shown 9 Use the Managed Download or Direct Downloa...

Page 27: ...P In this example the zip file was extracted to a directory with the same name 1 In Figure 24 expand that directory and expand the Install directory 2 To install the AOP click the MPSetup exe file Fig...

Page 28: ...Next Figure 26 Accept License Agreement Figure 27 shows the Program Maintenance window 6 To install from media click Next Figure 27 Install from Media Figure 28 shows the module profiles to be install...

Page 29: ...d and Install the Add on Profile Chapter 4 8 Click Next Figure 29 Installation Succeeded Figure 30 shows the completion of the setup 9 Check Display RSLogix 5000 to show the release notes after finish...

Page 30: ...30 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 4 Download and Install the Add on Profile Notes...

Page 31: ...izer in Studio 5000 Add AOP 1 Right click Ethernet and select New Module Figure 31 New Module The Select Module Type window opens 2 In the Enter Search Text for Module Type field type 440R as shown in...

Page 32: ...lays click Change Figure 33 New Module General Setup Figure 34 shows the possible selections for electronic keying 11 Select the desired electronic keying Compatible Module The series letter must be c...

Page 33: ...before the physical system being complete This method requires you to select each relay in its specific location If a DG safety relay is used you must also select the type of tap and its specific loc...

Page 34: ...40R DG2R2T and confirm how many GuardLink circuits are used In this example a GuardLink circuit is used on input 1 Input 2 is a standard dual channel circuit 7 Expand the GuardLink circuit and confirm...

Page 35: ...00 Project Chapter 5 10 Verify the number and type of safety relays 11 To add the ENETR interface to the project click OK Figure 40 Confirm Setup The ENETR interface is added to the project in the Con...

Page 36: ...erface 1 Right click Relay Bus Figure 42 2 Click Add Device 3 Click one of the devices in the list that appears You can select multiple devices but the DG safety relays must be together and closest to...

Page 37: ...GuardLink circuit Figure 44 right click 1 GuardLink 5 Click Add Device 6 Click one of the taps Figure 44 Add aTap The tap is added to the GuardLink circuit Figure 45 7 Click OK Figure 45 IMPORTANT Re...

Page 38: ...o a Studio 5000 Project 8 Confirm the change to the change in the module definition Figure 46 and click Yes Figure 46 Change Module Definition The ENETR interface is added to the project in the Contro...

Page 39: ...rally cause the recoverable faults and most of the recoverable faults can be cleared by following the recommended actions Internal events generally cause the nonrecoverable faults and require power to...

Page 40: ...Link 2 0 Nocommunications 1 Communication is active OpticalLink3Sts BOOL Indicates whether an ENETR interface iscommunicating to the GSR relays over Optical Link 3 0 Nocommunications 1 Communication i...

Page 41: ...t have only Optical Link 2 cannot be reset by the command 0 The fault reset command is OFF 1 The fault reset command is ON GuardLinkx UnlockCmd DINT Sends an unlock command to one or more GuardLink ta...

Page 42: ...her terminal S42 of circuit IN02 is ON or OFF 0 The terminal is OFF 1 The terminal is ON PtS11 BOOL S11 Status Indicates whether terminal S11 is ON or OFF 0 The terminal is OFF 1 The terminal is ON Pt...

Page 43: ...1 02 02 Pulse test output B stuck at 24V or 0V Check the wiring and voltage at terminal S21 03 03 Power Fault Terminal A1 is over 27V or under 20V Measure andadjust the voltageatterminal A1 to 20 4 26...

Page 44: ...error 267 10B GuardLink CH 0 Tap 11 comm error 268 10C GuardLink CH 0 Tap 12 comm error 269 10D GuardLink CH 0 Tap 13 comm error 270 10E GuardLink CH 0 Tap 14 comm error 271 10F GuardLink CH 0 Tap 15...

Page 45: ...p 14 comm error 303 12F GuardLink CH 1 Tap 15 comm error 304 130 GuardLink CH 1 Tap 16 comm error 305 131 GuardLink CH 1 Tap 17 comm error 306 132 GuardLink CH 1 Tap 18 comm error 307 133 GuardLink CH...

Page 46: ...Recommended Action Table 5 GuardLink Taps Tag name prefix ENETRname I Relayx_GSR_DG GuardLinkx Name Data Type Definition Active BOOL Active Status Indicates whether the GuardLink circuit is used on I...

Page 47: ...he number of nodes in the GuardLink1 circuit For example a 15 means the GuardLink system has four nodes Table 5 GuardLink Taps Tag name prefix ENETRname I Relayx_GSR_DG GuardLinkx Name Data Type Defin...

Page 48: ...hannel A and Channel B OSSD cross fault Check for a short circuit condition between ChA and ChB of the monitored device 14 0E Internal memory fault Follow the general instructions for faults See Gener...

Page 49: ...tus Indicates whether terminal L12 is ON or OFF 0 The terminal is OFF 1 The terminal is ON S34 BOOL S34 Status Indicates whether terminal S34 is ON or OFF 0 The terminal is OFF 1 The terminal is ON No...

Page 50: ...ectrical installation and appropriate measures to reduce noise and suppress surges are taken 13 0D Terminal S22 hardware input fault 14 0E Terminal S32 hardware input fault 15 0F Terminal S42 hardware...

Page 51: ...gles ON 1 forone scan when the EM has detected an unexpected operation Toggles back to OFF 0 when the unexpected operation status goes to ON 1 0 Nofault 1 Fault NonRecoverable_Fault BOOL Nonrecoverabl...

Page 52: ...a list of nonrecoverable fault codes Input_Retrigger BOOL Input Retrigger Indicates whether a retrigger event occurred when the EMD is configured for non retriggerable OFF delay If the SWSinputatterm...

Page 53: ...up 09 09 SPI compare fault Follow the general instructions for faults See General Instructions for Faults on page 39 11 0B ROM test failure 17 11 Pulse test fault on main transistor 18 12 Pulse test...

Page 54: ...quest Held ON Toggles back to OFF 0 when the unexpected operation status goes to ON 1 0 Nofault 1 Fault NonRecoverableFault BOOL Nonrecoverable Fault Status Toggles ON 1 for one scan when the safety r...

Page 55: ...indicator is green with red flashing 4X Reduce the speed to below SL2 and press the reset button to clear the fault 0 Nofault 1 Fault Overspeed_SL1 BOOL OverspeedSL1Fault Indicatesthatthemonitoredspe...

Page 56: ...connection of L11 for short circuits to 24V or 0V 13 0D Current configuration does not agree with the safety relay memory Switch settings do not match required initial configuration or X14 and X24 are...

Page 57: ...ON 1 0 Nofault 1 Fault NonRecoverable_Fault BOOL NonrecoverableFaultStatus TogglesON 1 foronescanwhentheGLTsafetyrelayhasdetectedanunexpectedinternaloperationor failed a pulse check Toggles back to O...

Page 58: ...pectedto be closed The PWR Fault indicator is green with red flashing 5X Check the wiring at S22 and its source Open and close the gate to clear the fault If the Logic setting is 5 8 then and a short...

Page 59: ...Set switch back to appropriate setting or reconfigure the GLP 15 0F EEPROM Follow the general instructions for faults See General Instructions for Faults on page 39 17 21 Compare State 19 13 L52 20 1...

Page 60: ...led a pulse check Toggles back to OFF 0 when the nonrecoverable fault tags are assigned a value See NonRecoverableFault_Aand NonRecoverableFault_B tags for details 0 Nofault 1 Fault S12 BOOL S12 Statu...

Page 61: ...rved 15 0F Reserved 16 10 Terminal S34 hardware input fault 17 11 PulseTest Fault of main transistor 18 12 PulseTest Fault of transistor for safety output channel 1 19 13 PulseTest Fault of transistor...

Page 62: ...62 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 6 AOP ControllerTags Notes...

Page 63: ...gure 48 shows the four diagnostic status indicators on the front face of the ENETR interface Figure 48 Diagnostic Status Indicators Indicator Description Table 19 on page 64 describes each of the indi...

Page 64: ...e not powered check module status indicator Flashing green Device is online but has no CIP connections in the established state Solid green Device online and has CIP connections in the established sta...

Page 65: ...ove a zero into the LockCmd to clear out any previous lock commands Then we move a 1 into the UnlockCmd The 1 is converted to a 1 for each tap Rung 10 uses an HMI input to lock all switches in the Gua...

Page 66: ...Figure 50 Unlock Tap 4 1 The GuardLink safety signal turns OFF The Link indicator on all taps changes to solid red The Device indicator on all taps changes to blinking green Tap 4 blinks green because...

Page 67: ...ult reset command cannot be sent to all taps with a rung of code like the lock all and unlock all commands By using timers logic can be written to execute the fault reset command to all taps Figure 52...

Page 68: ...68 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 8 Studio 5000 Example Logix Code Figure 52 Jump to Fault Reset Subroutine...

Page 69: ...ued to the tap the tap and switch do not fault If the gate is then closed the tap does not automatically lock the gate The operator must issue an unlock command followed by a lock command The GuardLin...

Page 70: ...70 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 8 Studio 5000 Example Logix Code Figure 53 Logix...

Page 71: ...unication method is also used by non Rockwell Automation controllers The examples in this chapter show how to use the explicit communications when the AOP is not loaded into the Project In this exampl...

Page 72: ...r an IP address 8 Click OK Figure 56 New Module Name and IP Address 9 Create three message type controller tags one for the configuration a second for the input and a third for the output 10 Create th...

Page 73: ...the ENETR interface 14 To configure each of the message blocks click the ellipsis Figure 58 Example Logic Program 15 In Figure 59 click the Communication tab 16 Click Browse 17 Scroll down to find the...

Page 74: ...to a maximum of 390 bytes Table 20 on page 75 describes the bytes The Relay ID shows up in the first six 0 5 bytes Since the ENETR interface can only monitor a maximum of six relays each relay is iden...

Page 75: ...2 133 Slot 3 GuardLink 1 ID 134 165 Slot 3 GuardLink 2 ID 166 197 Slot 4 GuardLink 1 ID 198 229 Slot 4 GuardLink 2 ID 230 261 Slot 5 GuardLink 1 ID 262 293 Slot 5 GuardLink 2 ID 294 325 Slot 6 GuardLi...

Page 76: ...76 Rockwell Automation Publication 440R UM009C EN P July 2019 Chapter 9 Explicit Communication Notes...

Page 77: ...2 1 TestAd operating cold IEC 60068 2 2 Test Bd operating dry heat IEC 60068 2 14 Test Nb operating thermal shock 20 55 C 4 131 F Temperature surroundingair max 55 C 131 F Temperature nonoperating IE...

Page 78: ...78 Rockwell Automation Publication 440R UM009C EN P July 2019 Appendix A Specifications Notes...

Page 79: ...ntrol system so you can take appropriate actions and sends non safety related commands Certifications c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E65584 CE E...

Page 80: ...80 Rockwell Automation Publication 440R UM009C EN P July 2019 Appendix B Regulatory Approvals Notes...

Page 81: ...del 11 controller tags AOP 39 D daisy chain 7 data messaging 8 data connection support 11 description status indicator 63 destination model 11 device consuming 10 producing 10 DG fault code 43 tag 42...

Page 82: ...hardware compatibility 10 heat excessive 16 I implicit messaging 8 information configuration 8 programming 8 input data real time 8 input tag 40 install Add on Profile AOP 27 installation 13 interface...

Page 83: ...7 setup explicit communication 71 SI fault code 61 tag 60 software compatibility 10 third party DHCP RSLinx 22 software releases 10 specifications 77 star 7 status indicator description 63 diagnostic...

Page 84: ...84 Rockwell Automation Publication 440R UM009C EN P July 2019 Index Notes...

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Page 86: ...codetorouteyourcalldirectlytoatechnicalsupport engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Dat...

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