Rockwell Automation ANORAD LZ Series User Manual Download Page 61

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Publication LZ-UM001A-EN-P - January 2008

Index

abrasives

accelerations

acetone

air gap

15, 20, 26

alignment tool

aluminum straight edge

attraction

magnetic

automatic implantable cardioverter

defibrillator (AICD)

back EMF

17, 18, 21, 26

cycle

measure

test

beryllium copper

brushless motor servo drives

cable

cable length

channel length

cleaning

coil

assembly

length

power cable

commutation

component locations

configuration

controller suitability

cooling

current

max

acceleration

speed

protection rating

damaged parts

dimensions

coil

LZ-030-0-xxx-x-0-x-x-x

LZ-030-HT-xxx-x-0-x-x-x

LZ-030-T-xxx-x-0-x-x-x

LZ-050-0-xxx-x-0-x-x-x

LZ-050-HT-xxx-x-0-x-x-x

LZ-050-T-xxx-x-0-x-x-x

LZ-075-0-xxx-x-0-x-x-x

LZ-075-HT-xxx-x-0-x-x-x

LZ-075-T-xxx-x-0-x-x-x

LZ-100-0-xxx-x-0-x-x-x

LZ-100-HT-xxx-x-0-x-x-x

LZ-100-T-xxx-x-0-x-x-x

magnet channel

LZM-030-HT-xxx

LZM-030-T-xxx

LZM-050-0-xxx

LZM-050-HT-xxx

LZM-050-T-xxx

LZM-075-0-xxx

LZM-075-HT-xxx

LZM-075-T-xxx

LZM-100-0-xxx

LZM-100-HT-xxx

LZM-100-T-xxx

dirty environments

drive

8, 15, 16, 17, 19, 20

electrical cycle

encoder feedback

envelope dimensions

environment

epoxy core

equivalent rotary motion

external pull-up resistor

features

feedback

signals

uses

ferrous material

final alignment

finite element snalysis

flatness

flex cables

fuses

gap. see air gap
ground

15, 16

guidelines

Summary of Contents for ANORAD LZ Series

Page 1: ...ANORAD LZ Series Linear Motors USER MANUAL Publication LZ UM001A EN P January 2008 ...

Page 2: ...tion Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Allen Bradley CompactLogix ControlLogix DriveExplorer Kinetix MP Series Ro...

Page 3: ...ents 14 Mount the Motor Coil 15 Motor Power and Feedback Cable Signal Names 15 Motor Hall Phasing and Sequence 17 Positive Motor Direction 18 Motor Coil Thermal Protection 19 Operational Guidelines 20 Chapter 3 Troubleshooting Introduction 21 Hall Effect Module 21 Hall Effect Circuit Hall Signals Test 21 Hall to Back EMF Phasing 22 PTC Thermal Signal 22 Motor Coil Electrical Test 23 Motor Back EMF...

Page 4: ...nd Dimensions Introduction 31 Trapezoidal Hall Effect Circuit 32 Positive Temperature Coefficient PTC Thermistor 32 Environmental Specifications for LZ Linear Motors 32 LZ Series Linear Motor Dimensions 33 Appendix B Mounting Bolts and Torque Values Introduction 57 Index ...

Page 5: ...iarize you with the linear motor components their relationship to each other and the system After installation check the configuration of the system parameters to be sure they are properly set for using the linear motor in your motion system Be sure to follow all instructions carefully and pay special attention to safety concerns Additional Resources The following documents contain additional info...

Page 6: ...Publication LZ UM001A EN P January 2008 6 ...

Page 7: ...sic configuration Product Description The LZ Linear Motor diagram on page 8 shows the LZ linear motor major components Anorad s LZ Series of epoxy core linear motors are made with the latest magnetic materials and optimized by Finite Element Analysis FEA achieving a very high force density The LZ Linear Motors are available in models with continuous forces from 68 N 850 N 15 lbf 191 lbf and peak f...

Page 8: ...ls and drives Motor Features High performance optimized design 30 higher force density as compared to standard ironless motors Zero cogging Wide range of coil and magnet options Peak force range from 350 4000 N Continuous force from 70 900 N Ideal for constant scanning application Magnet Channel Assembly For use with Magnet Channel Alignment Tool x2 Coil Assembly Coil Assembly Top Mounting Holes x...

Page 9: ...ding Code D Y Configuration E Y Configuration F Δ Configuration G Δ Configuration Coil Length 120 120 mm 240 240 mm 360 360 mm 480 480 mm Configuration 0 Match to 0 Option Magnet Channel T Match to T Option Magnet Channel HT Match to HT Option Magnet Channel Magnet Length 030 30 mm 050 50 mm 075 75 mm 100 100 mm Bulletin Number Magnet Channel Length 120 120mm 180 180mm 240 240mm 480 480mm 600 600m...

Page 10: ... Simply put a strip of tape in the magnet channel and then remove it Keeping the magnet channel clean will prevent witness marks Witness marks are caused by metal debris being dragged across the surface of the magnet by the magnet field of the moving coil Witness marks have no effect on the performance of the motor Motor Storage Store the motor in a clean dry and vibration free environment it shou...

Page 11: ...ction 12 Installing the Linear Motor 12 Motor Power and Feedback Cable Signal Names 15 Motor Hall Phasing and Sequence 17 Positive Motor Direction 18 Motor Coil Thermal Protection 19 Operational Guidelines 20 ATTENTION Linear motors contain powerful permanent magnets which require extreme caution during handling When handing multiple magnet channels do not allow the channels to come in contact wit...

Page 12: ...nting surface 1 Be sure to the mounting surface is clear of any and all of foreign matter If necessary the surface maybe stoned acetone or methanol may be used as cleaning agent 2 Verify the flatness of the surface to which the magnet channel is to be mounted The total indicator reading TIR is 0 127 mm 0 005 in per 300 mm 12 in TIR or runout correlates to an overall flatness of a surface ATTENTION...

Page 13: ...030 x xxx x x x x x 80 0 3 15 LZM 050 x xxx x x x x x 100 0 3 94 LZM 075 x xxx x x x x x 130 0 5 12 LZM 100 x xxx x x x x x 155 0 6 10 Catalog Number B mm in LZM 030 0 xxx x x x x x LZM 050 0 xxx x x x x x 36 4 1 43 LZM 030 T xxx x x x x x LZM 050 T xxx x x x x x 37 7 1 48 LZM 030 HT xxx x x x x x LZM 050 HT xxx x x x x x 43 15 1 70 LZM 075 0 xxx x x x x x LZM 100 0 xxx x x x x x 38 05 1 50 LZM 07...

Page 14: ...ment tool Place the alignment tool in the alignment holes on each of the channels as shown in diagram Align the edges of the channel with the aluminum straight edge and tighten the bolts Motor Coil Mounting Hardware Requirements Select M4 x 0 7 bolts with a length that extends through your machine slide by 5 mm minimum but not more then 7 mm TIP Non magnetic tools and hardware such as beryllium co...

Page 15: ...rdware Secure assemblies in place using all mounting holes Motor Power and Feedback Cable Signal Names The following tables show the motor power and feedback cable signal names These cables are not suitable for continuous flexing operation and should be terminated and connected to flex type cables for any continuous flex operation Motor Power Cable Signals IMPORTANT Improper wiring can lead to the...

Page 16: ...cted drive manual Signal Type Color from Module Signal Designation Comment Trapezoidal Hall Effect Circuit Red V 5 24Vdc Hall Supply 20 mA Black VRTN Hall signal common White S1 Trapezoidal Hall Signals 120o Spacing Open Collector Transistor 24Vmax Outputs Pull up Resistor External Consult the drive manual or supplier for specific wiring instructions to the drive Wiring is phase commutation sensit...

Page 17: ...gnals to the back EMF of the motor coils in the diagram on page 18 These signals can be used in two ways When using Hall start up upon power up the brushless servo drive reads the state of the three digital Hall signals to approximate the motor coil location with respect to the magnetic field The drive then switches to a fine sinusoidal commutation based on a the high resolution linear encoder fee...

Page 18: ...moving coil configuration as shown in Positive Motor Direction or the magnet assembly away from power cable for moving magnet configuration Positive Motor Direction When properly wired this is considered the positive direction 0 60 120 180 240 300 360 S1 S2 S3 Back EMF Voltage Digital Hall Signals Linear Travel mm in U V W U V W 60 2 36 Coil Motion Stationary Magnet ...

Page 19: ...g not to exceed motor continuous RMS should be installed per the Local and National Electrical Code The fuses should be time delay type and rated for the drive PWM output voltage Design control circuit to trip at 130 C as necessary ATTENTION LZ linear motors with the thermal protection option will supply a signal that indicates the motor temperature limit condition This signal should be used by th...

Page 20: ...ct motor hall commutation wiring and position feedback position encoder to servo control can cause uncontrolled speeding Keep away from the line of motor travel at all times High Voltage can kill Do not operate with protective covers removed Do not go near electrically live parts Maximum Safe Speed Linear motors are capable of very high forces accelerations and speeds The maximum obtainable accele...

Page 21: ...s 3 Disconnect the motor leads from the drive 4 Turn the Hall power supply ON driver power ON 5 Using an oscilloscope while referring to the Motor Phasing Diagram check the waveforms at S1 S2 and S3 while slowly and steadily moving the motor by hand in the specified phasing direction Topic Page Hall Effect Module 21 PTC Thermal Signal 22 Motor Coil Electrical Test 23 Motor Back EMF Tests 24 Checki...

Page 22: ...check the motor phases are in phase with the specific Hall signal per the Motor Phasing Diagram The phase error between the Hall signal and the in phase Back EMF should be within 5 electrical degrees PTC Thermal Signal At ambient room temperature approximately 25 C 77 F the resistance measurement between PTC Temp and Common should be 300 Ω The table lists the increase in resistance at higher tempe...

Page 23: ...be approximately equal to each other 5 Measure the phase to ground resistance for each phase The resistance to ground should be in excess of 100 megohms A lower reading may indicate an electrical problem 6 Disconnect the field cable at the coil assembly interface and repeat procedure If any reading is still below 100 megohms consult Anorad as the motor may have an internal electrical problem ATTEN...

Page 24: ... of single windings coils or multiple sets in series or parallel Performing a back EMF voltage magnitude and phase sequence test is a good indicator of correct internal wiring Back EMF Wave Comparison Test 1 See the Motor Phasing Diagram on page 18 Certain measurements in this test will be inverted 2 Turn the drive power OFF 3 Disconnect the motor leads from the drive 4 With a 2 channel oscillosco...

Page 25: ...MF constant so this test also checks the force constant The calculation is based on the analysis of one motor electromechanical cycle Problems can occur at any point along the motor travel so check that the Back EMF waveshape is consistent throughout the whole travel 1 Turn the drive power OFF 2 Disconnect the motor leads from the drive 3 Using a storage oscilloscope connect one channel across any...

Page 26: ... the Magnet Channel Butting Polarity The magnetic channels must be butted such that the magnet polarity sequence is alternating north south throughout the whole travel It is difficult to use the back EMF method to check this on motor coils with multiple sets Analyzing the trapezoidal Hall effect signal over the whole travel is the best method of evaluating proper magnet channel polarity 1 Refer to...

Page 27: ...een a high and low DC level of equal duty cycle squarewave as the Hall module passes over the alternating polarity magnets Especially at the magnet channel joints ensure the squarewave shape is consistent Any changes or irregularities in the squarewave duty cycle shape may indicate a magnet polarity problem Note which magnet channel where the problem occurs If a problem is suspected first check to...

Page 28: ...Publication LZ UM001A EN P January 2008 28 Troubleshooting ...

Page 29: ...ect Modules Remove the Hall Effect Module 1 Disconnect the Hall cable from the drive 1 Place the cardboard in the magnet channel to prevent tools from damaging the magnets by limiting the attractive forces 2 Remove the two M4 SHCS using a 3 mm hex key Install the Hall Effect Module 1 Place the cardboard in the magnet channel to prevent tools from damaging the magnets by limiting the attractive for...

Page 30: ...moval and Replacement 2 Place the module at the end of the motor with the sensor blade inserted in the magnet channel 3 Install the two M4 SHCS using a 3 mm hex key Do not over tighten 4 Remove the cardboard from the magnet channel 5 Connect the Hall cable connector ...

Page 31: ...Rockwell Automation publication listed in Additional Resources on page 5 may supersede the information in this appendix Topic Page Trapezoidal Hall Effect Circuit 32 Positive Temperature Coefficient PTC Thermistor 32 Environmental Specifications for LZ Linear Motors 32 LZ Series Linear Motor Dimensions 33 ...

Page 32: ...ollector 10 mA max Hall signal common Trapezoidal Hall Signals 120o Spacing Open Collector Transistor 24V max Outputs Pull up Resistor External Consult the drive manual or supplier for specific wiring instructions to the drive Wiring is phase commutation sensitive Temperature C F Resistance in Ohms Up to 25 77 300 Up to 125 257 1500 Up to 135 275 4000 Attribute Value Ambient temperature 0 40 C 32 ...

Page 33: ...30 T 360 x 0 x x x 376 00 14 80 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 300 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 030 T 420 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep Quantity A1 Seetable PowerCable Ø6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires...

Page 34: ... LZM 030 0 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 37 8 1 48 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 18 9 0 74 See table for quantity Ø THRU 5 8 0 23 55 0 2 17 56 1 2 21 Y 0 05 0 002 Setup Dimension 25 00 0 984 6 3...

Page 35: ...00 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 030 T 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable PowerCable Ø6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModule Ø6mm 0 24 Cable FlyingLeads MagnetChannel Assem...

Page 36: ...30 T 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 40 4 1 58 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 20 2 0 80 See table for quantity Ø THRU 5 8 0 23 55 0 2 17 56 0 2 21 Y 0 05 0 002 Setup Dimensions 25 00 0 984 6 35 25 ...

Page 37: ...300 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 030 HT 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable PowerCable Ø6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModule Ø6mm 0 24 Cable FlyingLeads MagnetChannel Ass...

Page 38: ...10 LZM 030 HT 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 51 3 2 02 29 5 1 16 X Places 60 00 2 362 60 00 2 362 25 7 1 01 See table for quantity Ø THRU 5 8 0 23 55 0 2 17 56 0 2 21 Y 0 05 0 002 Setup Dimension 25 00 0 984 ...

Page 39: ...00 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 050 0 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep Quantity A1 Seetable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24GA OptionalHallEffectModule Ø6mm 0 24 Cable FlyingLeads MagnetChannel Asse...

Page 40: ...600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 37 8 1 49 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 18 9 0 74 See table for quantity Ø THRU 5 75 0 226 75 00 2 95 76 0 2 99 Setup Dimension 25 00 0 984 Y 0 05 0 002 Ø 6 36 0 25...

Page 41: ... 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 050 T 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep Qantity A1 Seetable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FliyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModule Ø 6mm 0 24 Cable FlyingLeads MagnetChannel Asse...

Page 42: ... 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 40 4 1 58 29 5 1 16 X Places 60 00 2 362 60 00 2 362 20 2 0 80 0 394 See table for quantity Ø THRU 5 75 0 226 75 00 2 953 76 00 2 992 Setup Dimension 25 00 0 984 Y 0 05 0 002 Ø 6 3...

Page 43: ...8 300 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 050 HT 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep Qantity A1 Seetable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FliyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModule Ø 6mm 0 24 Cable FlyingLeads MagnetChanne...

Page 44: ...50 HT 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 14 0 0 55 51 3 2 02 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 25 7 1 01 0 394 See table for quantity Ø THRU 5 75 0 226 75 0 2 95 76 0 2 99 Setup Dimension 25 00 0 984 Y 0 05 0 002 ...

Page 45: ...300 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 075 0 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable PowerCable Ø6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalhallEffectModule Ø 6mm 0 24 Cable FlyingLeads MagnetChannel Ass...

Page 46: ...ZM 075 0 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 19 0 0 75 41 1 1 62 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 20 6 0 81 See table for quantity Ø THRU 5 8 0 23 100 0 3 94 106 0 4 17 17 5 0 69 Y 0 05 0 002 Setup Dimension 25 ...

Page 47: ... 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 075 T 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModules Ø 6mm 0 24 Cable FlyingLeads MagnetChannel Asse...

Page 48: ...ZM 075 T 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 19 0 0 75 43 7 1 72 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 21 85 0 86 See table for quantity Ø THRU 5 8 0 23 100 0 3 94 106 0 4 17 17 5 0 69 Y 0 05 002 Setup Dimension 25 00 ...

Page 49: ...00 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 075 HT 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectModules Ø 6mm 0 24 Cable FlyingLeads MagnetChannel A...

Page 50: ...075 HT 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 29 5 1 16 X Places 60 00 2 362 19 0 0 75 51 3 2 02 29 5 1 16 X Places 60 00 2 362 Mounting Hole Dimension 60 00 2 362 25 7 1 01 See table for quantity Ø THRU 5 8 0 23 100 0 3 94 106 0 4 17 17 5 0 69 Y 0 05 0 002 Setup Dimension 25 00...

Page 51: ... 300 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 100 0 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHolesM4X0 7X8 5mmDeep QuantityA1 Seetable POWERCABLE Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24GA OptionalHallModule Ø 6mm 0 24 Cable FlyingLeads MagnetChannel Assembly...

Page 52: ...00 0 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 Mounting Hole Dimension 60 00 2 362 29 5 1 16 19 0 0 75 41 1 1 62 29 5 1 16 X Places 60 00 2 362 20 6 0 81 See table for quantity Ø THRU 5 7 0 23 125 0 4 92 131 0 5 16 17 5 0 69 9 5 0 37 Y 0 05 0 002 Setup Dimension 25 00 0 984 6 35 0 ...

Page 53: ... 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 100 T 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHoles M4X0 7X8 5mmDeep QuantityA1 SeeTable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectmodule Ø 6mm 0 24 Cable FlyingLeads Magnetchannel Asse...

Page 54: ...00 T 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 0 010 Mounting Hole Dimension 60 00 2 362 Mounting Hole Dimension 60 00 2 362 29 5 1 16 19 0 0 75 43 7 1 72 29 5 1 16 X Places 60 00 2 362 21 9 0 86 See table for quantity Ø THRU 5 7 0 23 125 00 4 92 131 0 5 16 17 5 0 69 9 5 0 37 Y 0 05 0 002 Setup Dimension 25 00 0 984 6 35 2...

Page 55: ...0 00 11 811 366 0 14 41 12 6 0 38 0 015 LZ 100 HT 480 x 0 x x x 496 00 19 53 120 00 4 724 200 00 7 874 240 00 9 449 320 00 12 598 360 00 14 173 440 00 17 323 420 00 16 535 486 0 19 13 16 8 0 64 0 025 MountingHoles M4X0 7X8 5mmDeep QuantityA1 SeeTable PowerCable Ø 6 1mm 0 24 0 75mm2 18GA FlyingLeads ThermistorWires 0 25mm2 24 GA OptionalHallEffectmodule Ø 6mm 0 24 Cable FlyingLeads Magnetchannel As...

Page 56: ...100 HT 600 599 0 23 58 9 10 575 0 22 64 0 26 0 010 0 25 0 009 A 0 25 0 009 B M6 X 1 0 6H See table for quantity A B A L 0 25 010 Mounting Hole Dimensions 60 00 2 362 Mounting Hole Dimensions 60 00 2 362 29 5 1 16 19 0 0 75 51 3 2 02 29 5 1 16 X Places 60 00 2 362 25 7 1 01 See table for quantity Ø THRU 5 7 0 23 125 00 4 92 131 0 5 16 17 5 0 69 9 5 0 37 Y 0 05 002 Setup Dimension 25 00 0 984 6 35 0...

Page 57: ...n lb Nm in lb M1 6 2 0 35 0 29 2 6 0 22 1 95 0 41 3 64 M2 2 0 40 0 60 5 3 0 45 3 98 0 84 7 42 M2 5 2 0 45 1 24 11 0 93 8 25 1 74 15 4 M3 0 5 2 15 19 1 61 14 25 3 00 26 6 M4 0 7 4 6 41 3 47 30 75 6 48 57 4 M5 0 8 9 6 85 7 20 63 75 13 4 119 M6 1 0 15 8 140 11 9 105 22 1 196 M8 1 25 39 5 350 29 7 262 5 55 4 490 M10 1 5 76 8 680 57 6 510 115 2 1020 1 Mounting hardware is ISO 898 1 socket head cap bolt...

Page 58: ... 2 3 20 3 1 7 15 3 2 37 21 3 1 8 16 3 6 2 8 25 3 2 1 19 3 3 2 28 3 2 4 21 3 8 5 2 46 3 3 8 34 3 5 4 48 3 4 1 36 3 10 7 6 67 3 5 6 50 3 8 6 76 3 6 4 57 3 1 4 17 8 158 3 13 4 119 3 20 3 180 3 15 4 136 3 5 16 36 8 326 3 27 7 245 3 40 7 360 3 30 5 270 3 3 8 65 5 580 3 49 1 435 71 7 635 53 7 476 7 16 105 930 3 78 9 698 3 117 5 1040 3 88 1 780 3 1 2 160 1420 3 172 8 1530 3 254 2 2250 190 9 1690 3 1 Moun...

Page 59: ...0 3 1 67 14 8 3 1 24 11 3 5 2 2 20 3 1 7 15 3 2 4 21 3 1 8 16 3 6 2 8 25 3 2 1 19 3 3 2 28 3 2 4 21 3 8 5 2 46 3 3 8 34 5 4 48 3 4 1 36 3 10 7 6 67 3 5 6 50 3 8 6 76 3 6 4 57 3 1 4 15 3 136 11 5 102 15 4 136 11 5 102 5 16 25 8 228 19 3 171 25 8 228 19 3 171 3 8 53 7 476 40 3 357 53 7 476 40 3 357 7 16 76 8 680 57 6 510 76 8 680 57 6 510 1 Mounting hardware is 1960 series socket head cap bolt that ...

Page 60: ...24 11 3 5 2 3 20 3 1 7 15 3 2 37 21 3 1 8 16 3 6 2 8 25 3 2 1 19 3 3 2 28 3 2 37 21 3 8 5 2 46 3 3 8 34 3 3 2 48 3 4 1 36 3 10 7 6 67 3 5 6 50 3 8 6 76 3 6 4 57 3 1 4 12 8 113 9 6 85 12 8 113 9 6 85 5 16 21 5 190 16 1 143 21 5 190 16 1 143 3 8 44 8 397 33 6 298 44 8 397 33 7 298 7 16 64 4 570 48 0 425 64 4 570 48 0 425 1 2 159 3 1410 119 8 1060 159 3 1410 119 8 1060 1 Mounting hardware is 1960 ser...

Page 61: ... x x 37 LZ 030 T xxx x 0 x x x 34 LZ 050 0 xxx x 0 x x x 39 LZ 050 HT xxx x 0 x x x 43 LZ 050 T xxx x 0 x x x 41 LZ 075 0 xxx x 0 x x x 45 LZ 075 HT xxx x 0 x x x 49 LZ 075 T xxx x 0 x x x 47 LZ 100 0 xxx x 0 x x x 51 LZ 100 HT xxx x 0 x x x 55 LZ 100 T xxx x 0 x x x 53 magnet channel LZM 030 HT xxx 38 LZM 030 T xxx 36 LZM 050 0 xxx 40 LZM 050 HT xxx 44 LZM 050 T xxx 42 LZM 075 0 xxx 46 LZM 075 HT...

Page 62: ...ation 13 hardware coil 14 magnet channel 12 through hole 8 N neutral access 24 non magnetic 12 14 tools 29 normal operating temperature 22 O open collector transistor 16 operational guidelines 20 optimal commutation 17 P phases 15 phasing direction 18 sequence 17 power cable 8 procedure cleaning 10 commutation setup 17 Hall effect troubleshooting 21 install motor coil 15 product description 7 PTC ...

Page 63: ...9 19 thermistor cable 8 through hole 8 TIR 12 tools 12 trapezoidal commutation 17 troubleshooting 21 Hall effect module 21 PTC thermal signal 22 U unpacking 11 W warning automatic implantable cardioverter defibrillator AICD 11 powerful forces 11 winding code 9 wire colors 15 witness marks 10 ...

Page 64: ...Fax 1 631 344 6601 Europe Rockwell Automation De Dintel 8 12 5684 PS Best The Netherlands Tel 31 499 33 8585 Fax 31 499 33 8580 Israel Rockwell Automation Sha ar Yokne am Tavor 2 Yokne am Illit 20692 Tel 972 4 909 5222 Fax 972 4 909 5200 Japan Rockwell Automation 6 5 Nishiki 1 chrome Naka ku Nagoya 460 0003 Japan Tel 81 52 222 7060 Fax 81 52 222 7065 Korea Rockwell Automation 16F 17F Samhwa Bd 144...

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