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Rockwell Automation Allen-Bradley PowerFlex 400P Series, Quick Start Manual

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Quick Start

PowerFlex 400P Adjustable 
Frequency AC Drive

FRN 4.xx

This Quick Start guide summarizes the basic steps needed to install, 
start-up and program the PowerFlex 400P Adjustable Frequency AC 
Drive. The information provided Does Not replace the User Manual 
and is intended for qualified drive service personnel only.
For detailed PowerFlex 400P information including EMC instructions, 
application considerations and related precautions refer to the 
PowerFlex 400P User Manual, publication 22P-UM001.

General Precautions

!

ATTENTION:  To avoid an electric shock hazard, verify that the 
voltage on the bus capacitors has discharged before performing any 
work on the drive. Measure the DC bus voltage at the –DC and +DC 
terminals or at the –DC and P2 terminals on the Power Terminal Block 
(refer to Chapter 1 of the User Manual for Power Terminal 
descriptions). The voltage must be zero.

A darkened LCD display and LEDs is not an indication that capacitors 
have discharged to safe voltage levels.

!

ATTENTION:  Only qualified personnel familiar with adjustable 
frequency AC drives and associated machinery should plan or 
implement the installation, start-up and subsequent maintenance of the 
system. Failure to comply may result in personal injury and/or 
equipment damage.

!

ATTENTION:  This drive contains ESD (Electrostatic Discharge) 
sensitive parts and assemblies. Static control precautions are required 
when installing, testing, servicing or repairing this assembly. 
Component damage may result if ESD control procedures are not 
followed. If you are not familiar with static control procedures, 
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic 
Damage” or any other applicable ESD protection handbook.

!

ATTENTION:  An incorrectly applied or installed drive can result in 
component damage or a reduction in product life. Wiring or application 
errors, such as, undersizing the motor, incorrect or inadequate AC 
supply, or excessive ambient temperatures may result in malfunction of 
the system.

22P-QS001C-EN-P.fm  Page 1  Thursday, March 30, 2017  5:55 PM

Summary of Contents for Allen-Bradley PowerFlex 400P Series

Page 1: ...400P Adjustable Frequency AC Drive for General Industrial Applications FRN 1 xx 4 xx Quick Start 400P www abpowerflex com fcover fm Page 1 Wednesday November 23 2016 4 24 PM ...

Page 2: ...use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Important Identifies information that is critical for successful application and understanding of t...

Page 3: ...an indication that capacitors have discharged to safe voltage levels ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sens...

Page 4: ...manded deceleration times However a Stall Fault is generated if the drive remains in this state for 1 minute If this condition is unacceptable the bus regulator must be disabled see parameter A187 Mounting Considerations Frame Screw Size Screw Torque C M5 10 24 2 45 2 94 N m 22 26 lb in D M8 5 16 in 6 0 7 4 N m 53 2 65 0 lb in E M8 5 16 in 8 8 10 8 N m 78 0 95 3 lb in F M10 3 8 in 19 6 23 5 N m 17...

Page 5: ...7 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in Mounting Option B Mounting Option A No clearance required between drives Closest object that may restrict air flow through the drive heat sink and chassis 150 mm 6 0 in 150 mm 6 0 in 50 mm 2 0 in 250 mm 9 8 in 150 mm 6 0 in 300 mm 11 8 in 300 mm 11 8 in 300 mm 11 8 in 300 mm 11 8 in 50 mm 2 0 in 50 mm 2 0 in 50 mm 2 0 in Frame D and E Frame F Frame G ...

Page 6: ...ication General Grounding Requirements PE L1 R L2 S L3 T T1 U T2 V T3 W PE Required Input Fusing Required Branch Circuit Disconnect ATTENTION PowerFlex 400P drives contain protective MOVs that are referenced to ground These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system R L1 S L2 T L3 1 2 3 4 Three Phase AC Input Jumper Frame C Fra...

Page 7: ...528 15 3 18 4 25 140M D8E C20 100 C23 267 22P D022N103 11 15 22 340 528 19 2 23 30 140M F8E C32 100 C30 329 22P D030N103 15 20 30 340 528 25 8 31 40 140M F8E C32 100 C37 435 22P D038A103 18 5 25 38 340 528 33 3 40 50 140M F8E C45 100 C60 606 22P D045A103 22 30 45 5 340 528 39 1 47 60 140 CMN 6300 100 C60 738 22P D060A103 30 40 60 340 528 53 3 64 80 140 CMN 9000 100 C85 664 22P D072A103 37 50 72 34...

Page 8: ... 0 320 Hz programmable Control Inputs Digital Quantity 3 Semi programmable 4 Programmable Type Source Mode SRC Sink Mode SNK 18 24V ON 0 6V OFF 0 6V ON 18 24V OFF Analog Quantity 1 Isolated 10 to 10V or 4 20 mA 1 Non isolated 0 to 10V or 4 20 mA Specification Resolution 0 to 10V DC Analog 4 20mA Analog External Pot 10 bit 100k ohm input impedance 250 ohm input impedance 1 10k ohm 2 Watt minimum Co...

Page 9: ... D R L1 S L2 T L3 P1 P2 DC U T1 V T2 W T3 Frame C R L1 S L2 T L3 U T1 V T2 W T3 P2 P1 BR BR DC DC Frame E 480V 37 45kW 50 60HP R L1S L2T L3 P1 P2 DC U T1V T2W T3 R L1 S L2 T L3 P1 P2 DC U T1 V T2 W T3 Frame F Frame G Frame H R L1 R L1 S L2 S L2 T L3 T L3 P1 P2 DC DC DC U T1 U T1 V T2 V T2 W T3 W T3 See note on the following page 22P QS001C EN P fm Page 7 Thursday March 30 2017 5 55 PM ...

Page 10: ...re shipped with a jumper between Terminals P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection Frame C and H Drives P2 DC DC Bus Connection Frame D E F and G Drives BR BR Not Used Safety Ground PE 1 Important Terminal screws may become loose during shipment Ensure that all terminal screws ...

Page 11: ...mm2 12 AWG 5 6 N m 49 5 lb in E 480V 55 75 kW 75 100 HP 107 2 mm2 4 0 AWG 53 5 mm2 1 0 AWG 19 5 N m 173 lb in F 152 5 mm2 300 MCM 85 0 mm2 3 0 AWG 19 5 N m 173 lb in G 152 5 mm2 300 MCM 85 0 mm2 3 0 AWG 29 4 N m 260 lb in H 253 0 mm2 500 MCM 127 0 mm2 250 MCM 40 0 N m 354 lb in Input Power Condition Corrective Action Low Line Impedance less than 1 line reactance Install Line Reactor 1 or Isolation...

Page 12: ...imum Insulation Rating Belden 8760 9460 or equiv 0 8 mm2 18AWG twisted pair 100 shield with drain 1 1 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended 300V 60 degrees C 140 degrees F Belden 8770 or equiv 0 8 mm2 18AWG 3 conductor shielded for remote pot only Frame Maximum Wire Size 2 Minimu...

Page 13: ...ence On Frame D and E drives Analog Common 1 is referenced to ground 6 Common for Analog Input 2 AI2 Electronically isolated from digital I O and opto output Not to be used with Analog Input 1 AI1 Analog Output 1 AO1 or Analog Output 2 AO2 With Analog Input 2 provides one fully isolated analog input channel Control Terminal Block 04 05 06 07 01 02 03 08 09 10 12 13 14 15 16 17 18 19 20 11 Digital ...

Page 14: ... supply or potentiometer wiper Default input is 0 10V For current mA input set AI1 DIP Switch to 20mA Program with T069 Analog In 1 Sel Input Impedance 100k ohm Voltage Mode 250 ohm Current Mode T069 T070 T071 T072 14 Analog Common 1 Common for Analog Input 1 and Analog Output 1 and 2 Electrically isolated from digital I O and opto output 15 Analog Output 1 OutFreq 0 10 Default analog output is 0 ...

Page 15: ...tion DIP Switches Analog Input AI1 AI2 Analog Output AO1 AO2 0 10V Sets analog output to either voltage or current Settings must match AI1 T069 Analog In 1 Sel AI2 T073 Analog In 2 Sel AO1 T082 Analog Out1 Sel AO2 T085 Analog Out2 Sel Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B No Signal Default Descript...

Page 16: ... control voltages to the drive 8 Familiarize yourself with the integral keypad features before setting any Program Group parameters Start Stop Direction and Speed Control Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop and control speed directly from the integral keypad If a fault appears on power up refer to page ...

Page 17: ...l Speed Increment and Decrement Arrows Used to control speed of drive Default is active Control is activated by parameter P038 Speed Reference Start 1 Used to start the drive Default is active Control is activated by parameter P036 Start Source Reverse 1 Used to reverse direction of the drive Default is active Controlled by parameters P036 Start Source and A166 Reverse Disable Stop Used to stop th...

Page 18: ...able 㓪 ᬙ䱰 ᬙ䱰 No Description Parameter Name Run Stop Status Stopped Running flashes to indicate that the drive is stopping but is still decelerating flashes when DC Injection is commanded Direction Indication The Direction Arrow indicates the commanded direction of rotation If the Arrow is flashing the drive has been commanded to change direction but is still decelerating Sleep Mode Indication flas...

Page 19: ...digit of the last viewed parameter in that group will flash 7 Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group 8 Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number 9 Press Enter or Sel to enter program mode to edit the parameter value The right digit will flash and the Program L...

Page 20: ...er Min Max Display Options Default P031 Motor NP Volts 20 Drive Rated Volts 1 VAC Based on Drive Rating Set to the motor nameplate rated volts P032 Motor NP Hertz 15 320 Hz 1 Hz 60 Hz Set to the motor nameplate rated frequency P033 Motor OL Current 0 0 Drive Amps 2 0 1 Amps Based on Drive Rating Set to the maximum allowable motor current P034 Minimum Freq 0 0 320 0 Hz 0 1 Hz 0 0 Hz Sets the lowest...

Page 21: ...ions Default Terminal Block Group Parameters No Parameter Min Max Display Options Default T051 T052 T053 T054 Digital In1 Sel I O Terminal 05 Digital In2 Sel I O Terminal 06 Digital In3 Sel I O Terminal 07 Digital In4 Sel I O Terminal 08 0 36 0 Not Used 1 Purge 2 Auto Mode 3 Local 4 Comm Port 5 PID Disable 6 PID Hold 7 PID Reset 8 Preset Freq 9 Aux Fault 10 Clear Fault 11 RampStop CF 12 CoastStop ...

Page 22: ... 1 0 T069 Analog In 1 Sel 0 6 1 2 T070 T074 Analog In 1 Lo Analog In 2 Lo 0 0 100 0 0 1 0 0 T071 T075 Analog In 1 Hi Analog in 2 Hi 0 0 100 0 0 1 100 0 T072 T076 Analog In 1 Loss Analog In 2 Loss 0 6 0 Disabled 1 Fault F29 2 Stop 3 Zero Ref 4 Min Freq Ref 5 Max Freq Ref 6 Preset Freq0 7 Hold Last 0 No Parameter Min Max Display Options Default T055 and T060 Setting T056 and T061 Min Max 6 0 320 Hz ...

Page 23: ...V 0V 0000 65535 Hex FFFF None 10V A196 7 OutFreq 0 20 0 20 mA 0 mA 0 Hz Maximum Frequency None 20 mA b001 8 OutCurr 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA Filter A 20 mA b003 9 OutTorq 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA Filter A 20 mA b013 10 OutVolt 0 20 0 20 mA 0 mA 0 Volts 120 Drive Rated Output V None 20 mA b004 11 OutPowr 0 20 0 20 mA 0 mA 0 kW 200 Drive Rated Power Filter A 2...

Page 24: ... Keypad 1 InternalFreq 2 Analog In 1 3 Analog In 2 4 Preset Freq 5 Comm Port 2 Advanced Program Group Parameters No Parameter Min Max Display Options Default A141 Purge Frequency 0 0 320 0 Hz 0 1 Hz 5 0 Hz A142 Internal Freq 0 00 320 00 Hz 0 01 Hz 60 00 Hz A143 A144 A145 A146 Preset Freq 0 1 Preset Freq 1 Preset Freq 2 Preset Freq 3 0 0 320 0 Hz 0 1 Hz 0 0 Hz 5 0 Hz 10 0 Hz 20 0 Hz 1 To activate P...

Page 25: ...0 8 10 10 0 CT 10 1 0 11 12 5 CT 11 2 0 12 15 0 CT 12 3 0 13 17 5 CT 13 4 0 14 20 0 CT 14 5 0 15 Kepco 15 Kepco A171 Start Boost 0 0 25 0 1 1 2 5 Only active when A170 Boost Select and L361 Torque Perf Mode are set to 0 A172 Break Voltage 0 0 100 0 0 1 25 0 Only active when A170 Boost Select and L361 Torque Perf Mode are set to 0 A173 Break Frequency 0 0 320 0 Hz 0 1 Hz 15 0 Hz Only active when A1...

Page 26: ... 0 1 0 0 A207 ACT1 Maximum 0 0 200 0 0 1 100 0 A208 ACT2 Minimum 0 0 200 0 0 1 0 0 A209 ACT2 Maximum 0 0 200 0 0 1 100 0 A210 Wake PID Preload 0 0 320 0 Hz 0 1 Hz 0 0 Hz No Preload No Parameter Min Max Display Options Default Aux Relay Card Group Parameters No Parameter Min Max Display Options Default R221 R224 R227 R230 R233 R236 Relay Out3 Sel Relay Out4 Sel Relay Out5 Sel Relay Out6 Sel Relay O...

Page 27: ...Condition True Digit 0 Received Good Message Packet Digit 1 Transmitting Message Digit 2 DSI Peripheral Connected Digit 3 Received Bad Message Packet Read Only d304 PID Setpnt Displ 0 0 100 0 0 1 0 0 d305 d306 Analog In 1 Analog In 2 0 0 120 0 0 1 0 0 d307 d308 d309 Fault 1 Code Fault 2 Code Fault 3 Code 0 122 1 Read Only d310 d312 d314 Fault 1 Time hr Fault 2 Time hr Fault 3 Time hr 0 32767 Hrs 1...

Page 28: ... Freq 7 0 0 320 0 Hz 0 1 Hz 30 00 Hz 40 00 Hz 50 00 Hz 60 00 Hz L359 Process Time Lo 0 00 99 99 0 01 0 00 L360 Process Time Hi 0 00 99 99 0 01 0 00 L361 Torque Perf Mode 0 1 0 V Hz 1 Sensrls Vect 1 L363 Autotune 0 2 0 Ready Idle 1 Static Tune 2 Rotate Tune 0 L364 IR Voltage Drop 0 0 230 0 VAC 0 1 VAC Drive Rating L365 Flux Current Ref 0 00 Motor NP FLA 0 01 Amps Drive Rating L366 Jog Frequency 0 0...

Page 29: ...coming power for a missing phase or blown fuse If drive is used intentionally with single phase input apply output derating to 35 actual drive rating F29 Analog Input Loss 1 An analog input is configured to fault on signal loss A signal loss has occurred F32 Fan Fdbck Loss Make sure cooling fans are clear of debris and spinning freely Replace fan if necessary F33 Auto Rstrt Tries Correct the cause...

Page 30: ...eight 1 kg lbs C 130 0 5 1 260 0 10 2 180 0 7 1 116 0 4 57 246 0 9 7 5 8 0 23 4 33 9 5 D 250 0 9 84 436 2 17 17 206 1 8 11 226 0 8 90 383 4 15 09 9 0 0 35 14 0 30 9 E 370 0 14 57 605 5 23 84 259 2 10 21 335 0 13 19 567 4 22 34 8 5 0 33 51 2 112 9 F 425 0 16 73 850 0 33 46 264 0 10 39 381 0 15 00 647 5 25 49 13 0 0 51 88 0 194 0 G 425 0 16 73 892 0 35 12 264 0 10 39 381 0 15 00 819 5 32 26 13 0 0 5...

Page 31: ...2 297 11 69 297 11 69 309 12 17 B E A D C F G Catalog Number A B C D E F G 22 RFD036 74 2 91 272 10 71 161 6 34 60 2 36 258 10 16 7 5 0 30 7 0 28 22 RFD050 93 3 66 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 7 0 28 22 RFD070 93 3 66 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 7 0 28 22 RFD100 93 3 66 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 7 0 28 22 RFD150 126 4 96 312 12 28 224 8 82 ...

Page 32: ...00P Adjustable Frequency AC Drive Quick Start Figure 8 Catalog Numbers 22 RFD208 938 36 93 900 35 43 913 35 94 1000 39 37 110 4 33 300 11 81 80 3 15 6 5 0 26 M10 M10 22P QS001C EN P fm Page 30 Thursday March 30 2017 5 55 PM ...

Page 33: ...323 300 11 81 735 28 94 145 5 71 275 10 83 689 27 13 64 2 52 180 7 09 22 RFD480 300 11 81 882 34 72 145 5 71 275 10 83 836 32 91 64 2 52 240 9 45 aa aa M11 Ø 10 8 0 43 45 A D C F 250 11 81 25 0 98 60 2 36 60 2 36 10 0 39 50 1 97 12 5 0 49 6 0 24 G G G E B M12 ø 9 0 35 x 8 3 0 12 64 2 52 18 0 71 22P QS001C EN P fm Page 31 Thursday March 30 2017 5 55 PM ...

Page 34: ... 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Power Control and Information Solutions Headquarters Publication 22P QS001C EN P January 2017 Supersedes Publication 22P QS001B EN P March 2010 Copyright 2017 Rockwell Automation Inc All rights reserved Printed in China English 32 PowerFlex 400P Adjustable Frequency A...

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