Rockwell Automation Allen-Bradley Guardmaster GuardShield Remote Teach Installation Instructions Manual Download

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Rockwell Automation Publication 440L-IN012A-EN-P - November 2017

GuardShield Type 4 and GuardShield Remote Teach

Table 53 - Cascading GuardShield Light Curtain with Integrated Laser Alignment and ArmorBlock IO Connection

440L-C4JL0800YD

440L-G4JL0800YD

440L-F4JL0800YD

14 (0.55)

800 (31.49)

9.43 (4.28)

440L-C4JL0960YD

440L-G4JL0960YD

440L-F4JL0960YD

14 (0.55)

960 (37.79)

12.21 (5.54)

440L-C4JL1120YD

440L-G4JL1120YD

440L-F4JL1120YD

14 (0.55)

112

1120 (44.09)

13.44 (6.10)

440L-C4JL1280YD

440L-G4JL1280YD

440L-F4JL1280YD

14 (0.55)

128

1280 (50.39)

14.88 (6.75)

440L-C4JL1440YD

440L-G4JL1440YD

440L-F4JL1440YD

14 (0.55)

144

1440 (56.69)

16.32 (7.40)

440L-C4JL1600YD

440L-G4JL1600YD

440L-F4JL1600YD

14 (0.55)

160

1600 (62.99)

17.76 (8.06)

Hand Resolution

440L-C4KL0320YD

440L-G4KL0320YD

440L-F4KL0320YD

30 (1.18)

320 (12.59)

5.33 (2.42)

440L-C4KL0480YD

440L-G4KL0480YD

440L-F4KL0480YD

30 (1.18)

480 (18.89)

6.88 (3.12)

440L-C4KL0640YD

440L-G4KL0640YD

440L-F4KL0640YD

30 (1.18)

640 (25.19)

8.25 (3.74)

440L-C4KL0800YD

440L-G4KL0800YD

440L-F4KL0800YD

30 (1.18)

800 (31.49)

9.63 (4.37)

440L-C4KL0960YD

440L-G4KL0960YD

440L-F4KL0960YD

30 (1.18)

960 (37.79)

12.45 (5.65)

440L-C4KL1120YD

440L-G4KL1120YD

440L-F4KL1120YD

30 (1.18)

1120 (44.09)

13.73 (6.23)

440L-C4KL1280YD

440L-G4KL1280YD

440L-F4KL1280YD

30 (1.18)

1280 (50.39)

16.40 (7.44)

440L-C4KL1440YD

440L-G4KL1440YD

440L-F4KL1440YD

30 (1.18)

1440 (56.69)

17.84 (8.10)

440L-C4KL1600YD

440L-G4KL1600YD

440L-F4KL1600YD

30 (1.18)

1600 (62.99)

19.28 (8.75)

Sensor Pair

Transmitter

Receiver

Resolution [mm (in.)]

No. of Beams

Protective Heights [mm (in.)]

Pair Weight [kg (lbs)]

Finger Resolution

440L-C4JL0320YA

440L-G4JL0320YA

440L-F4JL0320YA

14 (0.55)

320 (12.59)

5.17 (2.35)

440L-C4JL0480YA

440L-G4JL0480YA

440L-F4JL0480YA

14 (0.55)

480 (18.89)

6.59 (2.99)

440L-C4JL0640YA

440L-G4JL0640YA

440L-F4JL0640YA

14 (0.55)

640 (25.19)

7.99(3.62)

440L-C4JL0800YA

440L-G4JL0800YA

440L-F4JL0800YA

14 (0.55)

800 (31.49)

9.43 (4.28)

440L-C4JL0960YA

440L-G4JL0960YA

440L-F4JL0960YA

14 (0.55)

960 (37.79)

12.21 (5.54)

440L-C4JL1120YA

440L-G4JL1120YA

440L-F4JL1120YA

14 (0.55)

112

1120 (44.09)

13.44 (6.10)

440L-C4JL1280YA

440L-G4JL1280YA

440L-F4JL1280YA

14 (0.55)

128

1280 (50.39)

14.88 (6.75)

440L-C4JL1440YA

440L-G4JL1440YA

440L-F4JL1440YA

14 (0.55)

144

1440 (56.69)

16.32 (7.40)

440L-C4JL1600YA

440L-G4JL1600YA

440L-F4JL1600YA

14 (0.55)

160

1600 (62.99)

17.76 (8.06)

Hand Resolution

440L-C4KL0320YA

440L-G4KL0320YA

440L-F4KL0320YA

30 (1.18)

320 (12.59)

5.33 (2.42)

440L-C4KL0480YA

440L-G4KL0480YA

440L-F4KL0480YA

30 (1.18)

480 (18.89)

6.88 (3.12)

440L-C4KL0640YA

440L-G4KL0640YA

440L-F4KL0640YA

30 (1.18)

640 (25.19)

8.25 (3.74)

440L-C4KL0800YA

440L-G4KL0800YA

440L-F4KL0800YA

30 (1.18)

800 (31.49)

9.63 (4.37)

440L-C4KL0960YA

440L-G4KL0960YA

440L-F4KL0960YA

30 (1.18)

960 (37.79)

12.45 (5.65)

440L-C4KL1120YA

440L-G4KL1120YA

440L-F4KL1120YA

30 (1.18)

1120 (44.09)

13.73 (6.23)

440L-C4KL1280YA

440L-G4KL1280YA

440L-F4KL1280YA

30 (1.18)

1280 (50.39)

16.40 (7.44)

440L-C4KL1440YA

440L-G4KL1440YA

440L-F4KL1440YA

30 (1.18)

1440 (56.69)

17.84 (8.10)

440L-C4KL1600YA

440L-G4KL1600YA

440L-F4KL1600YA

30 (1.18)

1600 (62.99)

19.28 (8.75)

Summary of Contents for Allen-Bradley Guardmaster GuardShield Remote Teach

Page 1: ...nt of operation and perimeter and access detection It is a self contained two box Type 4 electro sensitive protective equipment ESPE with DIP switch selectable operating modes The GuardShield light cu...

Page 2: ...e is a Type 4 ESPE as defined by IEC 61496 1 and IEC 61496 2 Therefore it is allowed for use with controls In safety Cat 4 up to PLe in accordance with EN ISO 13849 1 SIL CL3 in accordance with EN 620...

Page 3: ...ation removes the possibility of operation by a person working inside the hazardous area The statutory and local rules and regulations must be observed when installing and using the device Restart int...

Page 4: ...segments The individual segments can have mixed resolutions for instance 14 mm and 30 mm 1 18 in as long as the pairs have the same protective heights and resolutions Cascade segments can be used as...

Page 5: ...eration is through DIP switch setting in the GuardShield light curtain receiver see Table 37 on page 17 EDM is not available in the middle and end segments of a cascading GuardShield light curtain sys...

Page 6: ...d activated FloatingBlanking The floating blanking mode of operation is activated through DIP switch settings that are located in the GuardShield light curtain receiver see Receiver Factory Settings o...

Page 7: ...ing Blanking Symbol Description Beam not interrupted Beam interrupted Beamisactivated forFixedBlanking andnot interrupted Beamisactivated forFixedBlanking andinterrupted Case 1 2 3 4 5 6 7 8 Infrared...

Page 8: ...ime that is measured at approximately the 90 position of the crankshaft rotation Resolution Protective Height Number of Beams ResponseTime w o Coding ResponseTime w Coding 14 0 55 160 6 3 16 20 ms 30...

Page 9: ...object sensitivity of the safety light curtain Object sensitivity resolution is the smallest diameter object which is detected anywhere in the sensing field Example for US In a perpendicular safety l...

Page 10: ...between sender and receiver Figure 12 Minimum Distance from Reflecting Surfaces Howto DeterminetheMinimumDistancefromtheReflecting Surfaces Determine the distance D m sender receiver Read the minimum...

Page 11: ...L ALAT and mounting bracket 450L ALAT C is offered as an accessory for aligning the GuardShield light curtain without Integrated Laser Alignment see Laser Alignment Tool on page 35 AlignmentProceduref...

Page 12: ...ective solution is to interconnect an additional light curtain in series to the vertical pair Select a Host or cascade pair of GuardShield safety light curtains with a protective height and resolution...

Page 13: ...ry to use additional brackets see Figure 23 to mount the GuardShield light curtain at a proper safety distancefromthe machinery hazard Forapplications with shock and or vibrations also see Table 66 Fi...

Page 14: ...Low Voltage Directives The grounded conductor of the power supply device must be connected to a grounded conductor PE The maximum deviation of the voltage levels is 24V DC 20 EDMConnection See Relay...

Page 15: ...ter Brown 1 24V DC White 2 No Connection Blue 3 0VDC Black 4 MachineTestSignal Receiver Connection Face View of Female DC Micro Color PinNo Signal Receiver White 1 Auxiliary Output Brown 2 24V DC Gree...

Page 16: ...le IMPORTANT IfMPCE EDMisactivated intheGuardShieldlightcurtain the application requires asafety contactor If MPCE EDMis not used K1 K2 can bestandardcontactors M 24V DC 24V Ground SENDER OSSD 1 OSSD...

Page 17: ...ton Switch Switch Function Default Setting Description 1 Mode Activation Combination activates oneofthe followingmodes Guardonly startinterlock restart interlock ON Guard Only see Table 39 on page17 2...

Page 18: ...tep 2 Selectthe desiredDIPswitch setting Step 3 Press and hold theTeach button Theyellow status indicator startsflashing at 10 Hz 10x per second RX Blanking indicator TX Emitting indicator Step 4 Afte...

Page 19: ...set mode in start orrestart interlock aligned 5 Fixed blankingmode aligned not ininterlock 6 FloatingorFloating Fixed Blanking mode aligned not in interlock 7 Transmitter testinputactive pin 4 8 Inter...

Page 20: ...llowinginspection Improperinspectioncanlead to serious or even deadly injury 1 Approach to hazardous machineparts mustonly bepossiblethrough passagethrough the protectivefield ofGuardShieldlight curta...

Page 21: ...XX M or4K R 02 M representedManchester NH replacedby 4KforMonterrey Mexico J 2004 K 2005 L 2006 M 2007 N 2008 P 2009 R 2010 S 2011 T 2010 U 2013 V 2014 W 2015 Y 2016 Z 2017 Rockwell Automation Inc 12...

Page 22: ...ON state OSSDOFF state Blanking Alignment Interlock Constant ON whenOSSDis in ON state greenindicator Constant ON whenOSSDis in OFF state redindicator Lights upatinterruptionofprotective fieldor if f...

Page 23: ...itter Receiver Resolution mm in No of Beams Protective Heights mm in PairWeight kg lb Finger Resolution 440L P4JL0320YD 440L T4JL0320YD 440L R4JL0320YD 14 0 55 32 320 12 59 5 17 2 35 440L P4JL0480YD 4...

Page 24: ...35 440L C4J0480YD 440L G4J0480YD 440L F4J0480YD 14 0 55 48 480 18 89 6 59 2 99 440L C4J0640YD 440L G4J0640YD 440L F4J0640YD 14 0 55 64 640 25 19 7 99 3 62 440L C4J0800YD 440L G4J0800YD 440L F4J0800YD...

Page 25: ...8 80 1600 62 99 19 28 8 75 Sensor Pair Transmitter Receiver Resolution mm in No of Beams Protective Heights mm in Pair Weight kg lbs Finger Resolution 440L C4JL0320YA 440L G4JL0320YA 440L F4JL0320YA 1...

Page 26: ...ransmitter R Receiver Standard C Host Pair G Host Transmitter F Host Receiver Cascading Bulletin Number 0160 Protective Height 0320 0480 0960 1440 0640 1120 1600 0800 1280 1760 R Remote Teach Pigtail...

Page 27: ...28 5 632 1 5 24 9 0 06 440L 4 0640Y 640 0 5 25 2 0 02 756 29 8 792 1 5 31 2 0 06 440L 4 0800Y 800 0 6 31 5 0 02 916 36 1 952 1 5 37 5 0 06 440L 4 0960Y 960 0 6 37 8 0 02 1076 42 4 1112 1 5 43 8 0 06...

Page 28: ...9 686 26 6 712 28 0 440L 1 4 2 L0640Y 3 640 25 2 836 32 9 872 34 3 440L 1 4 2 L0800Y 3 800 31 5 996 39 2 103 4 1 440L 1 4 2 L0960Y 3 960 37 8 1156 45 5 119 4 7 440L 1 4 2 L1120Y 3 1120 44 1 1316 51 8...

Page 29: ...supplied with each GuardShield Remote Teach light curtain receiver The GuardShield Remote Teach Box light curtain system consists of Remote teach key selector switch box with mounting plate and two k...

Page 30: ...vation and configuration of a monitored fixed blanked area within the GuardShield light curtain protective height Make any additional DIP switch settings now RemoteTeachProcedure 1 Position object in...

Page 31: ...stem 1600 mm 63 in protectiveheight 30 mm 1 18 in resolution 440L S4K1760YR GuardShield RemoteTeachlight curtain system 1760 mm 69 3 in protectiveheight 30 mm 1 18 in resolution Catalog Number Descrip...

Page 32: ...GWS0800 440L AGWS0960 440L AGWS1120 440L AGWS1280 440L AGWS1440 440L AGWS1600 440L AGWS1760 GuardShield light curtainTest Rod 14 mm 450L AT 14 GuardShield light curtainTest Rod 30 mm 450L AT 30 GuardS...

Page 33: ...0 mm 70 86 in 15 m 49 21 ft 1896 1840 1872 1940 8 x 13 50 1 96 73 2 87 A Ls L B A A Section A A 120 114 4 48 13 3 5 24 35 1 37 54 2 12 44 4 1 74 75 2 95 2 5 0 09 6 5 0 25 4 5 0 17 10 5 0 41 Model No S...

Page 34: ...40L P2K 0480YD 440L P4A2500YD 440L AM0750600 440L AM1250600 440L P4 0640Y 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P4 0800Y 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P4 0960Y 440L P...

Page 35: ...GuardShield light curtain transmitter host patchcord has 4 pin DC micro over molded quick disconnect connectors that are offered in lengths of 0 3 m 0 98 ft 1 m 3 28 ft and 2 m 6 56 ft The GuardShiel...

Page 36: ...CDM 1 5 pin M12 patchcord 1 3 28 5 6 7 8 4 3 1 2 889D F5ACDM 2 5 pin M12 patchcord 2 6 56 889D F5ACDM 5 5 pin M12 patchcord 5 16 4 889D F5ACDM 10 5 pin M12 patchcord 10 32 81 IMPORTANT Transmitter and...

Page 37: ...o and including SIL cl3 in accordance with EN 61508 and EN 62061 Performance Level e and Category 4 in accordance with ISO 13849 1 ESPE Type 4 safety light curtain in accordance with EN IEC 61496 Comp...

Page 38: ...38 Rockwell Automation Publication 440L IN012A EN P November 2017 GuardShieldType 4and GuardShield RemoteTeach Notes...

Page 39: ...Rockwell Automation Publication 440L IN012A EN P November 2017 39 GuardShieldType 4andGuardShield RemoteTeach Notes...

Page 40: ...ent complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center KnowledgebaseArticles How toVideos FAQs...

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