Jäger F120-H830.02 S9W2V Manual Download

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Manual

F120-H830.02 S9W2V

High Frequency Spindle

Pneumatic taper change

Summary of Contents for F120-H830.02 S9W2V

Page 1: ...Manual F120 H830 02 S9W2V High Frequency Spindle Pneumatic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...6 8 Air borne noise emissions 24 7 Operating location 24 8 Installation 25 8 1 Installing the HF spindle 25 8 2 Diameter of media supply line 26 8 3 Cooling water 26 8 3 1 Quality of cooling water 26...

Page 4: ...Item no 10408010 Revision 10 4 44 Contents Translation of the original manual 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions 40 15 Declaration of Incorporation 43...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...able q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet grease q Hose connec...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 11: ...1b 2 2 3 4 7 8 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Tape...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 27 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 256 Module 0 3 Motor protection PTC 145...

Page 15: ...ifications Item no 10408010 Revision 10 15 44 Clockwise and anticlockwise Coupler plug 6 pin SpeedTEC motor phases 12 pin ECTA 133 17 pin sensors Weight 25 5 kg Inner taper run out 1 Axial run out 1 6...

Page 16: ...tion PTC 145 C Measured values S1 100 Rated rotation speed 5000 10000 15000 20000 25000 30000 rpm Speed 4600 9600 14600 19600 24600 29600 rpm Frequency 167 333 500 667 833 1000 Hz Rated power 2 6 5 4...

Page 17: ...a A l f r e d J g e r G m b H untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fischer Alfred J ger GmbH Siemensstra e 8 61239 Ober M rlen 29022670 Pi...

Page 18: ...t Vs 0V 0V Vs PNP output output D A C B E FS7 ECTA 133 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm 0 14 mm F G 24 10 2013 schwarz black blau blue schwarz black blau blue schwarz bl...

Page 19: ...erschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa A...

Page 20: ...te auch nur auszugsw ei se i s t o h n e s c h r i f t l i c h e G e h n e h m i g u n g d e r F a A l f r e d J g e r G m bH untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr...

Page 21: ...m System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fischer 09 11 2009 Alfred J ger GmbH Siemensstra e 8 61239 Ober M rlen 29006540 GB7 9x 0 5mm ECTA A B E F G C D GB7 ECTA 0 5mm 0 5mm...

Page 22: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 23: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Page 24: ...le operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of desi...

Page 25: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 26: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 28: ...e without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The...

Page 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 31: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Page 32: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 33: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 34: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 35: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 36: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 37: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 38: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 39: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...ll contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte nance 36 sections Lack of pressure q Check the connections for compressed air q...

Page 42: ...Observe all points in the Tool change 30 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 43: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 S...

Page 44: ...239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type F120 H830 02 S9W2V Item no 10408010 Revision 10 Date 23 01 2023 Language EN Jaeger Spindles North...

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