Rockwell Automation Allen-Bradley 4100-ESRS Installation And Setup Manual Download Page 1 | Manualshive

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ESRS – Encoder
Signal Reference
Simulator

(Cat. No. 4100-ESRS)

Installation and Setup Manual

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Summary of Contents for Allen-Bradley 4100-ESRS

Page 1: ...ESRS Encoder Signal Reference Simulator Cat No 4100 ESRS Installation and Setup Manual...

Page 2: ...dley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences b...

Page 3: ...50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directiv...

Page 4: ......

Page 5: ...ponsibility P 4 Allen Bradley Support P 5 Local Product Support P 5 Technical Product Assistance P 5 On the Web P 6 Chapter 1 Overview ESRS Description 1 1 Principal features of the ESRS 1 1 ESRS Fron...

Page 6: ...i directional 3 2 Acceleration 3 2 Rounding 3 2 Line Selection 3 2 Inputs and Outputs 3 3 Line Speed Ref Out 3 3 Strobe Out 3 3 Ext Line Speed In 3 4 P1 3 4 Enable Voltage 3 5 Enable Input 3 5 Directi...

Page 7: ...t Who Should Use this Manual You should read this manual if you are responsible for the installation or set up of the Encoder Signal Reference Simulator If you do not have a basic understanding of the...

Page 8: ...qualified to do so and familiar with solid state control equipment and the safety procedures in publication NFPA 70E and BS EN60204 The system integrator is responsible for local safety and electrical...

Page 9: ...he ESRS For Read This Document Document Number Instructions for installation and set up for the 1394 GMC system 1394 Digital AC Multi Axis Motion Control System User Manual 1394 5 0 Instructions for i...

Page 10: ...dicates critical information See the following example Product Receiving Storage Responsibility You the customer are responsible for thoroughly inspecting the equipment before accepting the shipment f...

Page 11: ...260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Allen Brad...

Page 12: ...ber 2000 Preface P 6 The Rockwell Automation Technical Support numbers are in Europe 44 1270 580142 in North America 603 443 5419 On the Web For information about Allen Bradley visit the following Wor...

Page 13: ...ll inputs including STOP Principal features of the ESRS Selectable Internal and External Line Reference inputs plus Stop Separate Enable input with status indication allows for remote control Rate of...

Page 14: ...of motor rotation ESRS Front Panel The following illustration shows the placement and labelling of major items on the ESRS front panel Figure 1 1 ESRS Front Panel Layout ON ENABLED LINE SPEED MIN MAX...

Page 15: ...details Figure 1 2 ESRS Dimensions 43 18 mm 1 7 in 254 mm 10 in with cable clearance 342 9 mm 13 5 in 152 4 mm 6 in ON ENABLED LINE SPEED MIN MAX ACCEL MIN MAX QUALITY OFF MAX ROUNDING SELECTION INT...

Page 16: ...C Humidity 95 non condensing 60o C Table 1 C Power Specifications Input Voltage 5 or 12V DC Both 5 Current Draw Approximately 0 6A DC Overcurrent Protection Overcurrent protection is provided by separ...

Page 17: ...e is defined as B phase leading A Table 1 E Index Pulse Index division ratios Selectable in the range 210 211 212 213 pulses Index pulse type Gated The index pulse is high Logic 1 or True only when th...

Page 18: ...Publication 4100 IN505A EN P October 2000 1 6 Overview...

Page 19: ...the 24V DC supply must be connected to a safety ground The unit is intended for installation and use within an electrical control cabinet in a normal industrial environment When used in an electrical...

Page 20: ...e Enable Input can be wired The diagrams on the following pages indicate the various connection options The following diagram shows how to connect the ESRS to continually enable the device from the in...

Page 21: ...Publication 4100 IN505A EN P October 2000 Installation 2 3 Figure 2 2 ESRS Continually Enabled Power Supplied by the ESRS 1 2 3 4 5 6 P1 P2 Link Pins 1 3 and 2 4...

Page 22: ...00 2 4 Installation The next diagram shows how to connect the ESRS to enable the device from a source provided by the users equipment Figure 2 3 ESRS Enabled Power Supplied by Users Equipment 1 2 3 4...

Page 23: ...ion 2 5 This figure shows how to connect the ESRS to enable the device from its internal Enable supply and control with volt free contacts Figure 2 4 ESRS Enabled via Volt Free Contacts Power Supplied...

Page 24: ...h volt free contacts Figure 2 5 ESRS Enabled via Volt Free Contacts Power Supplied by Users Equipment External Power Supply The following diagrams indicate how an external power supply should be conne...

Page 25: ...how to connect the ESRS to a power supply adjacent to the ESRS Figure 2 6 External Power Supply Adjacent to Encoder ATTENTION The ESRS does not contain reverse supply polarity protection You must obs...

Page 26: ...llation The next diagram shows the ESRS connected to a power supply adjacent to the drive or controller Figure 2 7 External Power Supply Adjacent to Drive Controller P2 Link Pins 9 and 14 Pin 9 Pin 6...

Page 27: ...relates the status of the Enable input When it is lit the Enable input is active and the ESRS is enabled Controls The ESRS provides controls for Line Speed Acceleration Rounding and Line Selection Li...

Page 28: ...r any particular setting the acceleration and deceleration rates are equal Rounding The Rounding control lets you round off the acceleration at the start and end points The Rounding control is a 6 pos...

Page 29: ...lected maximum Within the speed range selected the output voltage is directly proportional to speed In Bi directional Mode this output produces 10V DC at maximum speed for both directions of rotation...

Page 30: ...tion of rotation in this mode is set by the Options switch In Bi directional mode zero speed occurs at 0V DC input voltage Maximum reverse speed occurs at 10V DC input voltage and maximum forward spee...

Page 31: ...In situations where it is required to control the ESRS via volt free contacts the Enable voltage provided can be routed through these to the Enable Input In cases where you supply the Enable voltage t...

Page 32: ...d and A B and I are left unconnected Options Switch The Options Switch is a 10 lever DIP switch mounted on the printed circuit board PCB Use this switch to set the various configurations options With...

Page 33: ...l configuration Make sure all of the levers are in the correct position for the desired configuration Mode Selection DIP switch levers 1 and 2 determine the operating mode of the ESRS Switch 1 ON Unid...

Page 34: ...Index Division Ratio Selection Switch Settings for Switch 3 Switch 4 Pulse Range Pulses Per Revolution Counts per Revolution OFF OFF 210 1024 4096 ON OFF 211 2048 8192 OFF ON 212 4096 16384 ON ON 213...

Page 35: ...rnal Power Supply 2 6 F Front Panel 1 2 I Inputs and Outputs 3 3 Ext Line Speed In 3 4 Line Speed Ref Out 3 3 P1 3 4 P2 3 6 Strobe Out 3 3 Strobe and Index Pulses 3 4 Installation 2 1 Mounting and Gro...

Page 36: ...Publication 4100 IN505A EN P October 2000 I 2 Index technical product assistance P 5 support On the Web P 6 T Terminology P 3 W Who Should Use this Manual P 1 World Wide Web site P 6...

Page 37: ...Publication 4100 IN505A EN P October 2000 1 PN 4100 IN505A Supersedes Publication 4100 5 5 November 1998 2000 Rockwell International Corporation Printed in the U S A Back Cover...

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