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For your Residential and Industrial door solutions: 

www.doco-international.com

Instruction Manual

EXS

40

Summary of Contents for 1763-L16AWA

Page 1: ...For your Residential and Industrial door solutions www doco international com Instruction Manual EXS40 ...

Page 2: ...4 6 Fixing material building 4 7 System overview 5 7 1 Pre assembled track sets overview EXS40 6 7 2 Spring and cable matrix EXS40 7 7 3 Standard hardware box EXS40 115940 8 8 Fasteners and tools 9 9 Assembly instructions 10 10 First use 41 10 1 Handover 41 11 Electric operator optional 41 11 1 Operator settings 41 12 Disassembly 42 12 1 Disposal 42 13 Maintenance 42 14 Replacements of parts 43 Su...

Page 3: ...nd first use This Residential Door System EXS40 may only be mounted connected and put into operation by qualified personnel Make sure that the power is switched off and remains switched off while electrical work is being carried out Never bridge safety devices Adding or omitting parts can compromise the door operation and thus the safety of the Residential Door System EXS40 This is therefore stron...

Page 4: ...this ITT may be transferred to the company producing the door This is necessary to complete the Technical File NOTE CE approved only using the correct DOCO components The installation company is responsible for ensuring that the chosen E operator and panels comply with product standard EN13241 1 and that the necessary ITTr has been performed If a wicket door is to be installed the installation com...

Page 5: ...40 Instruction Manual 17 04 2014 EN EXS40 7 System overview H Clear opening height SH System height CH Ceiling height PHM Free passing height manually operated PHE Free passing height electrical operated W Clear opening width FW Frame with GW Garage Width CH Manually operated CH Electrically operated ...

Page 6: ...125 46025 2125 2280 48020 2250 48000 2250 46026 2250 46025 2250 2405 48020 2375 48000 2375 46026 2375 46025 2375 2530 48020 2500 48000 2500 46026 2500 46025 2500 EXS40 Instruction Manual 17 04 2014 EN EXS40 7 1 Pre assembled track sets overview EXS40 Vertical trackset pair bolted Horizontal trackset pair bolted Rail type 1 2 mm 1 5 mm 1 2 mm 1 5 mm Height H Article Article Vertical trackset pair b...

Page 7: ...384 115383 115383 85 90 N A 115390 115388 115387 115385 115383 90 95 N A N A 115391 115389 115387 115385 95 100 N A N A 115391 115389 115389 115387 115210 1875 115210 2000 115210 2125 115210 2250 115210 2375 115210 2500 EXS40 Instruction Manual 17 04 2014 EN EXS40 7 2 Spring and cable matrix EXS40 Door weight kg min max Door height mm min max Cable set Notes Max door weight 100 kg System limit Max...

Page 8: ... hardware box EXS40 115940 1 x 115020 pair 2 x 115027 2 x 115025 2 x 115028 2 x 115029 2 x 150001 2 x 115035 2 x 115038 1 x 25003 pair 10 x 150106 2 x 150108 20 x 14020 2 x 115034 28 x 14022 18 x 14023 8 x 14024 2 x 115019 4 x 150003 1 x 240001 pair 10 x 25008 ...

Page 9: ...9 17 9 5 10 5 16 1 3 1 0 14023 150106 14024 14022 14020 M8 M8 M8 St 4 2 St 6 3 PH2 B D A C E 13 mm 10 mm Ø4 5 mm Ø8 5 mm PH2 EXS40 Instruction Manual 17 04 2014 EN EXS40 8 Fasteners and tools ...

Page 10: ...10 24740 xxxx Alt 225010 xxxx 115026 Alt 115039 A B 464 mm 0 mm 48000 xxxx 48020 xxxx 464 mm x x 1 2 2 1 2 2 EXS40 Instruction Manual 17 04 2014 EN EXS40 9 Assembly instructions ...

Page 11: ...11 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 1 3 2 3 1 3 2 3 2 3 3 3 2 3 3 3 4 3 3 1 3 2 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 12: ...12 25 mm 3 3 3 4 3 4c 3 4a 3 4b EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 24710 Lg FW 30 24740 Alt 225010 Lg FW 30 ...

Page 13: ...13 A E B B 115027 4 2 4 2 4 1 4 1 4 4 1 4 1b 4 1a EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 14: ...14 A A B B 115019 115020 A A B B 4 2a 4 2b EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 15: ...15 46025 xxxx 46026 xxxx 5 5 1 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 16: ...16 A E B B E E B B 115033 5 2 5 3 5 3a EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION ...

Page 17: ...17 A B A B 215004 46025 xxxx 46026 xxxx 5 4a 5 4b EXS40 Instruction Manual 17 04 2014 EN EXS40 TOP CURVE ALTERNATIVE TOP CURVE ALTERNATIVE ...

Page 18: ...18 72 mm A E B B 5 4c 5 4d EXS40 Instruction Manual 17 04 2014 EN EXS40 TOP CURVE ALTERNATIVE TOP CURVE ALTERNATIVE ...

Page 19: ...19 E B 24622 5 5 5 5a EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 1 OPTION 1 ...

Page 20: ...20 E B 5 5b 5 5c EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 1 Lg FW 136 24820 3000mm 24821 4500mm 24822 6000mm OPTION 1 90 A B A B ...

Page 21: ...21 24622 24801 24805 5 5d 5 5d 5 5 EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 1a OPTION 1b OPTION 2 ...

Page 22: ...22 A B 235016 B 235201 235017 5 5a 5 5b 2 1 EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 2 OPTION 2 220015 2700 220015 3000 Lg W 15 mm ...

Page 23: ...23 235214 500 mm 24803 350 mm 24805 150 mm A B 5 5c 5 5d EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 2 OPTION 2 ...

Page 24: ...24 6 4 6 6 6 4 6 6 6 1 6 3 6 1 6 3 6 2 B A 6 5 5e EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION 2 ...

Page 25: ...25 E B 235214 500 mm 24803 350 mm 24805 150 mm 24801 6 5 6 4 6 4a EXS40 Instruction Manual 17 04 2014 EN EXS40 CLICK ...

Page 26: ...26 B A 170 mm 24804 90 kg 90 kg 6 7 6 6 EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION ...

Page 27: ... 5 7 2 7 3 7 4 7 3 7 2 7 3 7 1 7 5 7 2 7 3 7 4 7 3 7 2 7 3 7 1 240001 150001 Alt 25630 115038 Alt 115011 250001 25008 Alt 25010 E 115210 xxxx 7 6 7 6 7 6 7 7 1a EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 28: ...28 D D D D Ø 4 5 mm 150003 25008 Alt 25010 E 250001 7 1b 7 2a 7 2c 7 2b EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 29: ...29 Ø 4 5 mm 25008 Alt 25010 E 250001 7 3 7 4a 7 4c 7 4b EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 30: ...30 Ø 4 5 mm D D D D D D 25003 7 5a 7 5b EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 31: ...31 Ø 4 5 mm D D 8 7 6 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 32: ...32 B 115025 A 9 8 1 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 33: ...33 10 1 10 3 10 1 10 3 10 2 10 4 10 2 10 4 10 5 10 6 10 7 10 5 10 6 10 7 115210 xxxx 10 10 1 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 34: ...34 150108 B 115029 10 3b 10 2 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 35: ...35 1153XX C 115028 0 1 2 10 4a 10 4b 10 5 10 6 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 36: ...36 1 2 3 1 2 3 C C 11 10 7 EXS40 Instruction Manual 17 04 2014 EN EXS40 Left Right Left Right ...

Page 37: ...37 12 13 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 38: ...38 115034 C C 115035 15 14 EXS40 Instruction Manual 17 04 2014 EN EXS40 CLICK ...

Page 39: ...39 200 mm 25325 B ISO 1207 M8x35 Ø 8 5 mm 20 50 mm 16 17 EXS40 Instruction Manual 17 04 2014 EN EXS40 OPTION OPTION ...

Page 40: ...40 18 EXS40 Instruction Manual 17 04 2014 EN EXS40 ...

Page 41: ...tor s emergency release The door leaf may then only be operated with a handle If there is no second entrance to the garage we recommend that an external release lock art 60011 is fitted Do not fit a pull cord shoot bolt or lock to an electrically operated door Ensure that the horizontal tracks are long enough for the electrical operator this is with reference to the operator drawbar see below In t...

Page 42: ... Every 6 months or every 750 door cycles By 1 Check Side seal Top seal and Bottom seal on damage or wear and tear User 2 Lubricate the running part of the tracks advice PTFE spray User 3 Lubricate bearings and roller shafts advice PTFE spray User 4 Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray User 5 Lubricate sealing rubbers advice special rubber grease or Vasel...

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Page 44: ...c Tel 420 582 360 100 Fax 420 582 360 300 Doco International Southern Europe S L U P I Can Met Sidro Avenida Generalitat 55 08530 La Garriga Barcelona Spain Tel 34 9 3 861 28 25 Fax 34 9 3 871 65 92 Doco International Limited Unit B3 Elvington lndustrial Estate Elvington York YO41 4AR United Kingdom Tel 44 0 1904 607869 Fax 44 0 1904 607299 For your Residential and Industrial door solutions www do...

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