Rockford Fosgate DETECT-A-FINGER RKC-500 Series Installation Manual Download Page 3

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ANSI SAFETY STANDARDS FOR MACHINES
The most complete safety standards for machine tools 

are published in the ANSI (American National Standards 

Institute) B11 series. The following is a list of each ANSI 

B11 Standard available at the printing of this publication.
B11–2008   General Safety Requirements

B11.1 

Mechanical Power Presses

B11.2 

Hydraulic Power Presses

B11.3 

Power Press Brakes

B11.4 Shears

B11.5 

Iron Workers

B11.6 Lathes

B11.7 

Cold Headers and Cold Formers

B11.8 

Drilling, Milling, and Boring Machines

B11.9 

Grinding Machines

B11.10 

Metal Sawing Machines

B11.11 

Gear and Spline Cutting Machines

B11.12 

Roll Forming and Roll Bending Machines

B11.13 

Automatic Screw/Bar and Chucking Machines

B11.14 

Withdrawn (Now see ANSI B11.18)

B11.15 

Pipe, Tube and Shape Bending Machines

B11.16 

Metal Powder Compacting Presses

B11.17 

Horizontal Hydraulic Extrusion Presses

B11.18 

Coil Processing Systems

B11.19 

 Performance Criteria for Safeguarding

B11.20 

 Integrated Manufacturing Systems

B11.21 Lasers

B11.22 

CNC Turning Machines

B11.23 

Machining Centers

B11.24 

Transfer Machines

B11.TR1   Ergonomic  Guidelines

B11.TR2  Mist Control Considerations

B11.TR3  Risk Assessment

B11.TR4   Programmable Electronic Systems (PES/PLC)

B11.TR5  Sound Level Measurement Guidelines

B11.TR7  Risk Assessment

R15.06 

Robotic Safeguarding

B15.1 

Mechanical Power Transmission Apparatus

B56.5 

 Guided Industrial Vehicles and Automated 

Function of Manned Industrial Vehicles

B65.1 

Printing Press Systems

B65.2 

Binding and Finishing Systems

B65.5 

Stand-Alone Patten Presses

B151.1 

Horizontal (Plastic) Injection Molding Machines

B152.1 

Hydraulic Die Casting Presses

B154.1 

 Rivet Setting Machines

B155.1 

Packaging Machinery

01.1 

Woodworking Machinery

These standards can be purchased by contacting:

ANSI—American National Standards Institute

25 West 43rd Street

New York, New York 10036

Phone: (212) 642-4900

www.ansi.org

SECTION 1—IN GENERAL

Detect-A-Finger

®

 Drop Probe Device-Welder

(Continued on next page.)

Safety References

OSH ACT AND FEDERAL REGULATIONS
Since the enclosed equipment can never overcome 

a  mechanical  deficiency,  defect  or  malfunction  in  the 

machine itself, OSHA (Occupational Safety and Health 

Administration) has established certain safety regulations 

that the employers (users) must comply with so that the 

machines used in their plants, factories or facilities are 

thoroughly  inspected  and  are  in  first-class  operating 

condition before any of the enclosed equipment is 

installed.
1.  U.S. Government—An Act—Public Law 91-596, 91st 

Congress, S. 2193, December 29, 1970:

Duties
  SEC. 5. (a) Each employer—

       (1)  SHALL  FURNISH  TO  EACH  OF  HIS 

EMPLOYEES EMPLOYzMENT AND A PLACE 

OF EMPLOYMENT WHICH ARE FREE FROM 

RECOGNIZED HAZARDS THAT ARE CAUSING 

OR ARE LIKELY TO CAUSE DEATH OR SERIOUS 

PHYSICAL HARM TO HIS EMPLOYEES;

      (2) shall comply with occupational safety and 

health standards promulgated under this Act.

  (b) Each employee shall comply with occupational 

safety and health standards and all rules, regulations, 

and orders issued pursuant to this Act which are 

applicable to his own actions and conduct.
2.  OSHA  29  CFR  Sections  that  an  employer  (user) 

must comply with include:

  1910.211 Definitions.

  1910.212 General requirements for all machines.

  1910.217 Mechanical power presses.

  1910.219 Mechanical power-transmission apparatus.
3.  OSHA 29 CFR 1910.147 The control of hazardous 

energy (lockout/tagout).

4. OSHA Publication
   “General Industry Safety and Health Regulations Part 

1910,” Code of Federal Regulations, Subpart O

  This publication can be obtained by contacting: 

 U.S. GOVERNMENT PRINTING OFFICE 

  P.O. BOX 979050

  St. Louis, MO  63197-9000 

  (202) 512-1800

Summary of Contents for DETECT-A-FINGER RKC-500 Series

Page 1: ...rockfordsystems com E Mail sales rockfordsystems com Instruction Manual No KSL 022 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RESISTANCE TYPE SPOT WELDERS IMPORTANT PLEASE REVIEW TH...

Page 2: ...rmation and material contained in catalogs and instruction manuals to all persons involved in machine operation If a language barrier or insufficient education would prevent a person from reading and...

Page 3: ...ing Machinery 01 1 Woodworking Machinery These standards can be purchased by contacting ANSI American National Standards Institute 25 West 43rd Street New York New York 10036 Phone 212 642 4900 www an...

Page 4: ...uals are written by various committees including the Power Press Forging and Fabricating Executive Committee Copies of the following publications are available from their library Power Press Safety Ma...

Page 5: ...ccessible and visible to the operator A hole in the corner of this precautions sign is provided for attaching purposes Additional copies of these precautions are available Please call write fax or use...

Page 6: ...atim from the CFR Code of Federal Regulations and contains all relevant sections of the OSHA standards concerning power presses with which an employer user must comply The enclosed equipment must be i...

Page 7: ...this type of machinery For additional safety the control relay in the control unit when properly wired into the machine system will prevent cycling of the machine accidentally or intentionally This c...

Page 8: ...ll hazards All applicable sections of OSHA Section 1910 212 must be complied with on all machines where this equipment is installed The Detect A Finger controls are applicable on most types of resista...

Page 9: ...2 high by 41 2 deep and consists of a through the door fuse holder relay terminal strips transformer and PC board assembly Mount the control box in a convenient location the area around the control bo...

Page 10: ...r is removed The DC voltage for the rotary solenoid is obtained from a full wave bridge rectifier The drop rod is guided in nylon bearings for long life and smooth operation The limit switch actuates...

Page 11: ...energizing of the control valve when an operator s finger or other part of the body is within the hazardous area The bottom of the drop rod in its full down position should barely clear the workpiece...

Page 12: ...ine cycle The guard and or device must be properly installed used and maintained The safeguard must prevent personnel from receiving bodily injuries Other Components That May Be Required Main Power Di...

Page 13: ...es When mounting the cylinder be sure it is secured in such a manner that it will not vibrate loose bind or rub on some other part of the machine zThe assembly consists of the cylinder two mounting fe...

Page 14: ...the rubber hose provided for the connection between the solenoid valve and the air cylinder It provides the necessary flexibility size and length for proper exhaust of cylinder air all of which are r...

Page 15: ...maintained Fill the lubricator with a good quality lubricant see OEM s specifications to the level indicated by the maximum fill line on the transparent reservoir Do not overfill When the machine is c...

Page 16: ...the use of numbered wire markers on both ends of every wire The size of wire depends on local ordinance number 14 stranded copper wire with an approved insulation is recommended DO NOT USE SOLID WIRE...

Page 17: ...Terminal 3 W Terminal 4 W with foot switch depressed Terminal BR W with foot switch depressed and sensing probe held up Terminal R W with foot switch depressed Disconnect FS1 and 2 from Terminals 5 a...

Page 18: ...ing means the bridge rectifier is defective and must be replaced Transformer Primary 20 Ohms approx Secondary 2 Ohms approx Rotary Solenoid Resistance 7 72 Ohms AC solenoid air valves of the type usua...

Page 19: ...art No Description RFT 017 Relay RSC 327 Transformer RTY 003 Fuse 1 Amp FTL 020 PC Board REPLACEMENT PARTS FOR SENSING PROBE ASSEMBLY RKC 502 Part No Description CMF 108 Rotary Solenoid FKC 101 Spring...

Page 20: ...By Date ORDER FORM FOR SIGNS AND LITERATURE For prices and delivery please use address phone or fax number listed on the front cover of this manual Your Signature Date Company Address City State Zip...

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