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6

950-006074-00, R

EV

. A01

E

NGLISH

R

OCK

S

HOX

, I

NC

. • 2002 S

EAT

P

OST

O

WNER

S

M

ANUAL

C h a n g i n g   t h e   B u m p e r   o r   A d d i n g   P r e l o a d   S p a c e r s

1.  Unscrew the preload adjuster plug using a 6mm hex wrench

(fig. 2).

2.  Remove the bumper and any spacers from the outer tube.

Note the orientation of all parts (fig. 2).

3.  Cut the bumper, if necessary.

a.  Using the gauge on the inside front cover, mark the desired length

on the bumper with a felt tip pen.

b.  With a razor knife or fine bladed saw, carefully cut the bumper

making sure to cut the edge at a 90 degree angle (square).

4.  Clean and grease the bumper and re-install into the outer

tube with spacers (if used).

5.  Re-install the cleaned and greased preload adjuster plug,

starting threads by hand.

6.  Tighten preload adjuster plug until it comes in contact with

the bumper.

7.  Add preload as necessary.

M

A I N T E N A N C E

To maintain high performance, safety, and long life of your seat post, periodic maintenance is

required.  If  you  compete  frequently  or  ride  in  wet,  muddy  or  otherwise  extreme  conditions,

reduce the suggested maintenance intervals listed below by 50 percent. 

I

MPORTANT

: A

LWAYS WEAR SAFETY GLASSES WHEN WORKING ON

R

OCK

S

HOX PRODUCTS

.

B e f o r e   E v e r y   R i d e

Check the rail clamp screws for proper torque.

Check retaining ring to tightness.

Check seat post binder bolt for proper torque according to the bicycle manufacturer’s specifications.

Check for play.

Torque Tightening Values

Clamp Screws 72 to 120in-lb (8.1 to 13.5Nm)

A f t e r   2 5   H o u r s   O f   R i d i n g

Disassemble the seat post.  This procedure should be completed by a qualified mechanic with proper tools.  The
mechanic should clean the internal parts using a suitable solvent, inspect all parts for damage and replace any parts
that are damaged.

Lubricate the internal parts.

Check for increased side to side movement.  If after a fresh greasing there is still side-to-side movement, replace the
keys.  Contact your local dealer or distributor or visit our web site at www.rockshox.com for further information.

Fig. 2

Summary of Contents for Seatpost 2002

Page 1: ......

Page 2: ...101 140 114 127 50 57 64 76 M o u n t a i n a n d R o a d P o s t B u m p e r S p e c i f i c a t i o n m m...

Page 3: ...trouble free NOTE YOUR PRODUCT S APPEARANCE MAY VARY FROM THE ILLUSTRATIONS PHOTOS IN THIS MANUAL FOR THE LATEST INFORMATION ABOUT YOUR PRODUCT VISIT OUR WEBSITE AT WWW ROCKSHOX COM Seat Clamp Sattel...

Page 4: ...chanic with proper tools Use a file to deburr the inside of the bicycle frame s seat tube Scoring or scratches to the inner seat tube may cause premature failure Clean and grease the bicycle frame s s...

Page 5: ...st movement The preload adjuster plug in the bottom of the seat post tube adjusts the sag of the post preload on the spring stack When the preload adjuster is turned clockwise the seat post will sag l...

Page 6: ...your seat post periodic maintenance is required If you compete frequently or ride in wet muddy or otherwise extreme conditions reduce the suggested maintenance intervals listed below by 50 percent IM...

Page 7: ...The warranty does not cover any product that has been subject to misuse or whose serial number has been altered defaced or removed This warranty does not apply to damage to the product caused by a cr...

Page 8: ...TO Estonia Hawaii Express Phone 372 6 398 508 FAX 372 6 398 566 REGATI 1 5K 102 TALLINN 11911 Estonia Or Estonian Unidream Phone 372 636 7470 Fax 372 636 7470 Paavli 2A Tallinn EE0004 Estonia Finland...

Page 9: ...Phone 5995 43462 FAX 5995 43928 8 AIRPORT BOULEVARD SIMPSON BAY NAMIBIA Singapore Treknology Bikes 3 Phone 65 466 2673 FAX 65 466 7610 24 HOLLAND GROVE ROAD SINGAPORE 1545 Slovak Republic Paul Lange O...

Page 10: ...MBA Rules of the Trail rail Ride on open trails only Leave no trace Control your bicycle Always yield trail Never spook animals Plan ahead 950 006074 00 Rev A01 March 2001 1610 Garden of the Gods Colo...

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