Robopac ROBOT S7 Use And Maintenance Manual Download Page 92

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ROBOPAC SPA

Via Fabrizio da Montebello, 81

–

47892 Gualdicciolo, Repubblica S. Marino (RSM)

Phone (+378) 0549 910511 - Fax (+378) 0549 908549

–

905946

http://www.robopac.com

Summary of Contents for ROBOT S7

Page 1: ...a Serial number Serienummer N d identification Matricula n Cod 3709306508 Rev 01 Ed 09 21 ROBOPAC S p a Via Fabrizio da Montebello 81 47892 Repubblica di San Marino Phone 378 0549 910511 Fax 378 0549 908549 Translation of original instructions ENG ...

Page 2: ...2 INDEX ENG Page left blank intentionally ...

Page 3: ...24 3 1 1 MACHINE MODELS DESCRIPTION 27 3 2 DESCRIPTION OF OPERATING CYCLE AND WRAPPING MODES 28 3 2 1 DESCRIPTION OF THE OPERATION CYCLE 28 3 2 2 WRAPPING MODES 29 3 3 SAFETY DEVICE DESCRIPTION 30 3 4 DESCRIPTION OF ELECTRICAL DEVICES 31 3 5 DESCRIPTION OF ACCESSORIES ON REQUEST 33 3 6 TECHNICAL SPECIFICATIONS 34 3 6 1 MACHINE AND PALLET DIMENSIONS 34 3 6 2 TECHNICAL FEATURES 35 3 6 3 NORDELETTRIC...

Page 4: ...E 66 6 7 WRAPPING CYCLE PAGE 67 6 8 GENERAL PARAMETERS PAGE 69 6 9 PRODUCTION COUNTERS PALLETS PAGE 70 6 10 HMI SETTINGS PAGE 71 6 11 PASSWORD CHANGE SCREEN 72 6 12 ENTER PASSWORD SCREEN USER LOGIN 73 6 13 SERVICE SCREEN 74 6 14 NEW RECIPE PROGRAMMING 74 6 15 WRAPPING START AND STOP 75 6 16 FILM SPOOL FEEDING 77 6 17 FILM REEL FEEDING APPLICABLE TO P3GS AND PVS CARRIAGES ONLY 78 6 18 BATTERY CHARG...

Page 5: ...t specify the message Translation of the original instructions Refer to the table of contents in order to easily identify the subjects of interest Some information may not correspond completely to the actual configuration of the machine delivered Any additional information does not affect the readability of the text and the safety level The Manufacturer reserves the right to modify the contents of...

Page 6: ...ontains references and indispensable operating safety indications 1 Machine model 2 Machine serial number 3 Year of manufacture 4 Power supply voltage 5 Power supply frequency 6 Power supply phases 7 Absorbed electric current 8 Installed power 9 Air consumption 10 Air supply max pressure 11 Machine weight 12 Manufacturer s identification 13 Name ...

Page 7: ...e Therefore the technician must have accurate information and competences with particular skills in the field of intervention Format changeover Set of operations to carry out on the machine before starting to work with characteristics other than the previous ones Training Training process aimed at transferring to the new operator the knowledge skills and behaviours required to operate the machine ...

Page 8: ...a risk of electric shock ATTENTION DANGER DUE TO FLAMMABLE MATERIAL ATTENTION DANGER DUE TO MOVING PARTS ATTENTION DANGER DUE TO HIGH TEMPERATURES ATTENTION DANGER DUE TO SUSPENDED LOADS ATTENTION DANGER DUE TO CONTACT WITH OVERHEAD OBSTACLES ATTENTION TRIPPING OR FALLING DANGER ATTENTION TANGLING DANGER It signals to the concerned personnel that the device bearing this pictogram features parts wh...

Page 9: ...FLAMES This symbol prohibits the use of naked flames near the machine or parts of it to prevent a fire hazard NO PEDESTRIANS Pedestrians are not allowed to pass through the area where this signal is located DO NOT EXTINGUISH WITH WATER Any fire that may occur near the machine or parts of it must NOT be extinguished with jets of water DO NOT INSERT YOUR HANDS DO NOT PUSH DO NOT SEAT DOWN DO NOT CLI...

Page 10: ...ON TO WEAR PROTECTIVE GOGGLES The presence of the symbol next to the description requires the use of safety goggles by the operator since the risk of injury is implicit OBLIGATION TO WEAR A PROTECTIVE HELMET The presence of the symbol next to the description requires the use of a protective helmet by the operator since the risk of injury is implicit OBLIGATION TO WEAR A PROTECTIVE MASK The presenc...

Page 11: ...an and English Manuals of installed commercial devices if necessary for machine use Unpacking and installation instructions Quick start guide USB pendrive containing the information listed below Use and maintenance manual translated into various languages Spare parts catalogue Machine programming software Wiring Diagrams 1 6 HOW TO READ THE INSTRUCTIONS FOR USE The manual is divided into chapters ...

Page 12: ...ents can be caused by a careless use of the machine by the operator Usually it is too late to remember what should have been done when the accident has already happened Caution warning Preserve the readability of the information signs and observe the indications given The information signs may have different shapes and colours indicating hazards obligations prohibitions and indications Tampering w...

Page 13: ...ct the safety of the personnel involved Provide proper safety conditions when operating in high areas that are dangerous or hard to access Install the machine according to the minimum perimeter spaces indicated by the Manufacturer and the surrounding working activities Prepare a machine installation project if the machine is to interact directly or indirectly with another machine or with a product...

Page 14: ...ear the Personal Protective Equipment indicated in the Instructions for use in particular safety shoes and that provided for by the laws in force on matter of safety in the workplace Always keep the perimeter areas in suitable conditions and free from obstacles in order to minimise the risks for the operator especially near the control station The machine must be used by one operator only that mus...

Page 15: ...urposes or in ways other than those intended by the Manufacturer Do not use or let the machine be used with defective deactivated and or incorrectly installed safety devices Do not continue to use the machine if malfunctions have been detected Stop the machine immediately and restart it only after the normal conditions of use have been restored Never carry out any intervention with the machine run...

Page 16: ... been applied and integrated during machine design The list specifies the residual risks specific for this type of machine Risk of shearing upper limbs Do not insert your hands inside Risk of crushing upper limbs To close the battery casing lower it slowly and avoid placing your hands in between Hand crushing danger Take care not to put your hands in the gap when closing the reel casing Danger of ...

Page 17: ...ENG SAFETY INFORMATION 17 Risk of impact and body trapping Do not stand in the machine operating area Risk of impact and crushing of body parts Do not stand in the machine operating area ...

Page 18: ... knowledge and skills Do not carry out interventions other than those indicated in the user manual without the express authorisation of the Manufacturer Do not use products that contain corrosive and flammable substances or that are harmful to people s health Always wear the Personal Protective Equipment indicated in the Instructions for use in particular safety shoes and that provided for by the ...

Page 19: ...ally explosive and or with a fire risk The products and materials used during production and maintenance must not contain contaminants or corrosive agents acids chemicals salts etc and must not be able to penetrate and or come into contact with electrical components During transport and storage the ambient temperature must be between 25 C and 55 C The electrical equipment may still be exposed to a...

Page 20: ...Information sign applied in transport phase it indicates the conditions for lifting the column I Information sign It indicates the lifting points with fork device J Information sign It indicates the lifting points with hook device Danger warning The hook is provided only for lifting the pole during installation Do not use it to lift the entire machine K Electrical hazard sign do not access the are...

Page 21: ...ENG SAFETY INFORMATION 21 ...

Page 22: ...22 SAFETY INFORMATION ENG 2 9 PERIMETER AREAS The illustration shows the perimeter working areas of the machine 1 Machine operating area 2 Perimeter area ...

Page 23: ...isconnect connectors directly on the cables as they may be damaged exposing the operator to the risk of electric shock Danger warning Should it not be possible to lower the carriage the stop at different heights can be considered safe only for film insertion operations For the other activities on the carriage this latter must be kept in the correct position through the use of external means such a...

Page 24: ...atically cut at the end of each wrapping cycle Stretch film reels commonly available on the market are used for load wrapping see paragraph reel features The machine must be used only for wrapping and stabilising products contained in packages boxes liquid containers etc with regular shape or with a shape that ensures a stable palletisation Packages containing liquids or insubstantial materials mu...

Page 25: ...ved only over short distances using the small backup wheel G E Idle wheel It is aligned with the drive wheel D G Backup wheel by means of lever H it allows lifting the locked driving wheel D from the ground in order to move the machine over short distances Important When transporting the robot with the lifting wheel disconnect the battery disconnect switch J Rudder it is equipped with leading whee...

Page 26: ...26 TECHNICAL INFORMATION ENG ...

Page 27: ...pe with roller with clutch electromagnetic brake and film stretch adjustment from control panel P3GS Film carriage of the P3GS type with motorised pre stretch rollers and electronically controlled film tensioning Pre stretch can be adjusted through the mechanical switch located on rubber roller 300 230 0 250 150 0 PVS Film carriage of the PVS type with dual motor pre stretch rollers and electronic...

Page 28: ...eel is in contact with the pallet then ties the end of the film to the pallet and starts the wrapping cycle Phase 2 The machine turns clockwise around the pallet while the reel carriage lifts and unwinds the film according to the set parameters Phase 3 Upon completion of the wrapping phase the machine stops Cut the film manual or automatic mode and then start it to wrap the next pallet ...

Page 29: ...pings up to the top side After performing a reinforcement wrapping at the top the wrapping process continues to the bottom and stops after performing the final wrapping 1 START Stop Double wrapping with feeder It starts at the base of the pallet with a series of stabilising wrappings and then momentarily stops at the top side After the protection sheet TOP has been added the operator resumes the w...

Page 30: ... which may pose a risk The control must be locked until the normal operating conditions have been restored Restore the normal operating condition cut the film unlock the button and press the control to reset the machine Once the film carriage has reached the starting position restart the machine to repeat the wrapping For further details see paragraph wrapping start and stop C Light indicator it s...

Page 31: ...g height G Photocell it detects the height and the presence of the load to be wrapped H Battery charge level indicator It indicates battery charge level I Rudder down sensor rudder is in low position J Main fuse Integrated fuse in the battery connection cable Information valid only for P3GS PVS type film carriages K Film detection photocell it detects roller revolutions to measure film consumption...

Page 32: ...32 TECHNICAL INFORMATION ENG ...

Page 33: ...ycle Black product photocell its sensitivity level is suitable for detecting also the height of pallets having mostly black surfaces Sliding column oversized they allow wrapping heights up to 2400 mm 2800 mm and 3100 mm Double feeler Ø260 400 mm it is suitable for wrapping pallets where the product protrudes from the pallet in an irregular way Feeler with oversized wheel Ø400 mm It is suitable for...

Page 34: ...Machine width mm 686 C Machine width with open feeler mm 1141 H Rudder height mm 1048 FxG Pallet dimensions mm 600 Standard version E Pallet height mm 2200 D Machine maximum height E max mm 2622 2588 2657 2657 L Sliding column maximum height E max mm 2540 Optional version E Pallet height mm mm mm 2400 2800 3100 D Machine maximum height E max E max E max mm mm mm 2822 3222 2788 3188 2857 3257 3457 ...

Page 35: ... temperature C 0 40 1 2 7 5 m min with reel height 750 mm 3 6 3 NORDELETTRICA NE284 BATTERY CHARGER Description Unit of measurement Machine model FRD FR P3GS PVS Supply voltage Vac 100 240 10 1Ph Electrical current frequency Hz 50 60 Installed power kW 0 5 Input current A 5 100 V 2 240 V 3 6 4 NORDELETTRICA NE328 BATTERY CHARGER FOR LITHIUM ION BATTERIES Description Unit of measur ement Machine mo...

Page 36: ...m reel dimensions 1 Maximum outer diameter D mm 300 Reel height H mm 500 7502 Film thickness μm 17 35 Internal diameter d mm 501 76 Max weight kg 20 302 Mesh reel dimensions 2 Maximum outer diameter D mm 300 Reel height H mm 500 Internal diameter d mm 76 Max weight kg 20 1 Install the optional reel shaft 2 Reel option H 750 mm ...

Page 37: ...e carefully selected taking into account the environment conditions in order to have correct and risk free operating conditions Therefore we suggest to take into account the following prerequisites An appropriate ambient temperature see Technical data A perimeter area that must be left around the immediate working area also for safety reasons see Perimeter areas A flat surface steady and without v...

Page 38: ...d be charged as soon as the machine is unpacked If the robot is stored without being used it should be charged at least once every three months 4 2 PACKING AND UNPACKING The packing is realised keeping the overall dimensions limited also in consideration of the transport chosen To facilitate transport shipping can be performed with some components disassembled and appropriately protected and packa...

Page 39: ...h cardboard box 4 3 TRANSPORT AND HANDLING Transport also according to the destination can be performed with different vehicles The diagram represents the most used solutions Important For the transport use appropriate means with suitable load bearing capacity ...

Page 40: ...ED PARTS 4 4 1 INSTALLATION WITH TILTED COLUMN Proceed as follows 1 Hook the lifting device to the eyebolt A to keep the column in the correct position 2 Lift the column B 3 Tighten the fastening screws C D 4 Tighten the screws E fastening the hinge 5 Disengage the lifting device ...

Page 41: ...evice to the eyebolt A and lift the column B 2 Tighten the fastening screws C D 3 Tighten the screws E fastening the hinge 4 Disengage the lifting device 5 Turn on the machine press the reset button and using the manual movements lower the carriage guide F to the useful height 6 Disconnect the terminal G from the carriage guide F ...

Page 42: ...ING AND INSTALLATION ENG 7 Position the film carriage by engaging the screw H in the groove I 8 Secure the carriage with the screw J 9 Connect the electric connector G to the film carriage terminal block 10 Mount the guard K ...

Page 43: ... 4 4 3 INSTALLATION OF FEELER AND RUDDER Proceed as follows 1 Lift the rudder A and extract it from the machine 2 Turn the rudder A connect the connectors B and insert it into the machine s support 3 Lift the rudder A and fasten it with the screws C ...

Page 44: ...44 INFORMATION ON HANDLING AND INSTALLATION ENG 4 Fit the feeler D and fasten it with the screws E Important To fit the rudder and the feeler use the bolts supplied with the machine ...

Page 45: ...casing B and connect the connector 3 Place it on top of the casing and slide it towards the sliding shaft until engaging the casing tabs Caution warning Make sure that the tabs are clicked in because when opening the entire casing if the cover is not secured there is a danger of it falling off 4 Open the casing and tighten the two safety screws C ...

Page 46: ... attention to the safety warnings do not misuse the machine and assess the possible residual risks 5 2 FILM STRETCH ADJUSTMENT 5 2 1 FRD for mesh TYPE REEL CARRIAGES Proceed as follows 1 Work on the handwheel A until reaching the value displayed on the index B The brake shaft for mesh is an accessory that can be mounted on the carriage at a later stage This optional fitting allows the system to us...

Page 47: ...ft switch B until reaching the requested value 250 0 150 300 0 230 Important To select a higher pre stretch place the selector all the way down to set a lower pre stretch place the selector all the way up Set the selector in the centre to have a pre stretch of 0 3 Close the door A Important The correct value is the one at the bottom ...

Page 48: ... machine safe stop 3 Use any means to prevent possible falls from the carriage e g forklift truck Important Reel carriages complete with reel can weigh up to 90kg 4 Remove the guard A 5 Loosen the nuts B 6 Tighten M8x50 UNI 5739 screw C on the chain tensioner D to a tightening torque of 3 Nm The screw and the torque wrench are not supplied 7 Screw the nuts B again until reaching the chain tensione...

Page 49: ...d must not be too high in order to prevent any risk for human safety 5 5 ADJUSTING THE HEIGHT OF THE FEELER WHEEL Proceed as follows 1 Perform machine safe stop 2 Pull the knob A adjust the height of the wheel C using the knob B and release the knob A so that the pin is correctly inserted into one of the holes 3 To obtain greater heights remove the knob B loosen the nut from the wheel C and refit ...

Page 50: ... 1 Perform machine safe stop 2 Lower the rudder A 3 Lift the hood B 4 Grasp the lever C 5 Connect the lever C to the tensioner D 6 Adjust the tensioner D following its path 7 Disconnect the lever C from the tensioner D 8 Put the lever C away 9 Lower the hood B 10 Raise the rudder A ...

Page 51: ...m machine use depends on many factors that cannot always be foreseen and controlled Some accidents may be caused by unpredictable environmental factors others are mainly due to users behaviours On first use and if required in addition to being authorised and appropriately informed the personnel must simulate some manoeuvres to identify the main controls and functions Only carry out the operations ...

Page 52: ...ers For more details see the paragraph Description of user interface C Cycle start button it is used to start the wrapping automatic cycle D Light selector switch white light it enables and disables the power supply voltage of controls When the indicator light comes on it signals that the function has been activated turn the selector and hold it until the light comes on E Reset button it is used t...

Page 53: ...splayed upon the activation of the control on the right of the various recipes from the recipes page The page displays the wrapping values currently in use and gives access to the other pages 2 Manual handling page The page displays the controls to activate the film carriage movement in manual mode 3 Recipes page The page displays the controls to activate the concerned recipe 4 Wrapping cycle page...

Page 54: ...54 INFORMATION ABOUT THE USE ENG ...

Page 55: ...ENG INFORMATION ABOUT THE USE 55 ...

Page 56: ...ption of the function A Display area The area displays the numerical and alphabetical characters entered B Button Activating the control will close the page and the values entered will not be saved C Button Activating the control will delete the selected character D Button Activating the control will delete one character at a time starting from the last one on the right E Button Activating the con...

Page 57: ...dow C Bar it is used to quickly increase or decrease the value displayed in the area E D Buttons they are used to increase or decrease one unit at a time the value displayed in the area E E Area it displays the programmed parameter value Icon Description of the function 1 Setting the type of wrapping cycle 2 Machine forward speed 3 Carriage upstroke downstroke speed 4 Height from the ground at wra...

Page 58: ...0 depending on which parameter has been chosen To select the parameter as a percentage correctly press on the section A of the circle or semicircle Areas are divided as follows a Press on the area to set the value to 25 b Press on the area to set the value to 50 c Press on the area to set the value to 75 d Press on the area to set the value to 100 ...

Page 59: ...ton A to enable the power supply of controls 2 Press the Reset button B 3 When machine is ready the main page is displayed C 4 If you need to select a different function than the one already active press the relevant icon on the touch screen 5 Press the START button D to turn the machine on ...

Page 60: ... cycle refer to chapter 6 8 Wrapping Cycle Page D Area Battery charge status indicator indicates battery charge status Battery charge the battery condition is signalled by means of coloured bars green yellow and red Battery flat this condition is signalled with an alarm message and an acoustic warning when the battery level is below 20 E Button used to program the quantity of reinforcing wrappings...

Page 61: ...rolling the page of editable wrapping cycle parameters ref Area B I Area It is used to activate deactivate the drop down menu The menu can be activated deactivated in all pages and shows only the buttons that can be activated The list includes the description of the elements buttons icons etc displayed in the area Button adjusts the brightness of the screen using the and keys Button it is used to ...

Page 62: ...tretch value The displayed number indicates the programmed value G Button it is used to set the number of reinforcement wrappings The displayed number indicates the programmed value H Button it is used to set the starting height from the ground of the wrapping cycle The displayed number indicates the programmed value I Button it is used to adjust the settings of the film height reduction roping de...

Page 63: ...ent in manual mode A Button hold to run it is used to activate the carriage upstroke B Button hold to run it is used to activate the carriage downstroke C Button hold to run it is used to activate the roping device upstroke D Button hold to run it is used to activate the roping device downstroke E It is used to display the home page ...

Page 64: ...are used to activate the concerned recipe B Recipe name by pressing it you can change the name of the recipe C Buttons if a USB key is plugged in these are used to import or export recipe data D Button press it to access the copy recipes page E Button it is used to enable disable the multilevel control for each individual recipe ...

Page 65: ...firm the operation Enter C Button used to go back to the RECIPES page 6 6 2 COPY LEVEL PAGE To copy and move the parameters from one level to another use the following buttons A Button press to change the starting level and destination B Button press to confirm the operation Enter C Button used to go back to the home page ...

Page 66: ...the buttons B and C will appear Pressing the key B the page UPLOAD RECIPES is enabled By pressing the key D all the Work recipes displayed are copied in the mass storage inserted in the USB port A Pressing the key C the page DOWNLOAD RECIPES is enabled By pressing the key D the starting Recipe selected in the mass storage is transferred in the destination Recipe of the machine F Button it is used ...

Page 67: ...and downstroke speed of the carriage Press and hold the button to switch to the Carriage upstroke in one turn mode Icon E1 it is used to adjust the speed of the carriage Icon E2 it is used to adjust the upstroke of the carriage moving at each turn of the packaging F Button it is used to enable and disable the programming of the distance from the ground offset at the beginning of wrapping G Button ...

Page 68: ...utton pressed to switch from roping from the top to roping from the bottom Icon J1 it indicates roping from the top Icon J2 it indicates roping from the bottom K Button it is used to set the film stretch value L Button Allows to set the ergonomic upstroke of the carriage M Button Allows to set the film pre stretch value Present only in the PVS carriage ...

Page 69: ...age is used to program the machine operating parameters A Button it is used to display the production counters pallets page B Button it is used to display the H M I settings page C Button it is used to display the service page D Button used to display the manuals page ...

Page 70: ...he pallets made A Area it displays the counter total of the wrapping cycles performed by the machine B Area it displays the counter partial of the wrapping cycles performed by the machine C Button it is used to reset counter B The function is active only if the system is accessed by a machine operator user see the enter password page user login ...

Page 71: ...Button it is used to enable and disable the recipe programming mode The function is active only if the system is accessed by a machine operator user see the enter password page user login D Button it is used to display the page with the software version E Button it is used to select the language F Button it is used to display the page for setting date and time G Button it is used to display the te...

Page 72: ...rea it displays the entered characters C Numerical keyboard D Button it is used to confirm the entered values E Button it is used to save the password The activation of the control is signalled by the page G activation F Button it is used to reset the entered values G Page displays the new chosen password H Button it is used to save the password I Button it is used to reset the entered values ...

Page 73: ... select the machine user Icon A2 it is used to select the machine operator user Icon A3 it is used to select the service support user B Area it displays the entered characters C Numerical keyboard D Button it is used to confirm the entered password login To prevent another type of user from accessing the protected functions use one of the following procedure to perform the user logout at the end o...

Page 74: ...password provided by the service department 6 14 NEW RECIPE PROGRAMMING Proceed as follows 1 Display the home page 1 2 Press the button A to display the recipes 3 page 3 Select the concerned recipe 4 Set the recipe name 5 Press the button B to display the home page 1 6 Press the button C to display the wrapping cycle page 4 or select in zone D the parameters to be set 7 Set the recipe parameters ...

Page 75: ...st the height of the feeler wheel See Adjusting the height of the feeler wheel 5 Let the film adhere to the pallet 6 Set the wrapping mode For further details see paragraph Programming a new recipe 7 Check that the parameters on the Home page are correct Caution warning Do not stretch or pre stretch the film excessively and do not wrap the product with too many wrappings in order to prevent damagi...

Page 76: ... performs the wrapping and at the end of the set cycle it stops at the pallet base At the end of the wrapping phase the machine can be stopped in stand by mode or switched off When the machine is in stand by mode and it is not used for more than 15 minutes the energy saving operating status is automatically activated To restore the machine operation touch the display If the Energy saving function ...

Page 77: ... inside the rollers by hand making it pass through the roller cone area A following the path engraved on the carriage B Important Unwind the film following the path engraved on the film carriage plate FRD for mesh film carriage Unwind the film as shown in the relevant plate 3 Pull the cord outwards The film automatically moves down to the roller and covers it over its entire length To allow film o...

Page 78: ... of the carriage should approximately be at a height between 850 and 1100 mm from the ground according to the operator s height 4 Open the door B using the lever C 5 Collect the film until a thin cord is obtained and route it in the opening D as indicated 6 Pull the film outwards 7 Close the door B Danger warning The operation must be performed by one operator only The operation must not be perfor...

Page 79: ... wrapping cycle in progress is completed and then the display shows the alarm E9001 low battery When this alarm is displayed you can only move the machine to the charging area Important The battery must be charged in rooms protected against atmospheric agents well vented and outside of the work environment Follow the instructions carefully Use goggles Smoking is forbidden Electrolyte is highly cor...

Page 80: ...h the machine on it will automatically switch off during the final charging phase It is recommended to perform the operations with the machine off central button indicator light off 4 Perform and monitor the charging cycle according to the procedure described in the electronic battery charger operation manual For further details see the relevant manual Once the charging is complete disconnect the ...

Page 81: ...RY RECHARGE Lithium ion batteries do not require the casing to be lifted Proceed as follows 1 With the machine on connect the supplied power cord to the IEC socket on the side of the machine 2 Connect the other end of the cord to the power supply plug ...

Page 82: ...PERIODICAL MAINTENANCE INTERVALS The table indicates the scheduled maintenance intervals which allow to obtain best performance long operating life and a constant level of safety Maintenance interval table Frequency Component Type of intervention Intervention mode Reference Every 40 hours or 1000 cycles Machine working areas Clean Use a cloth or air jet Every 200 hours or 5000 cycles Rubber roller...

Page 83: ...ntervals Spread grease over it Check the lubricant level Do not top up and or change in life lubed reduction units and gearmotors Important Observe the lubrication frequency to obtain the best performance and a longer machine s operating life Use lubricants oils and greases recommended by the Manufacturer or with similar chemical physical features ...

Page 84: ...eduction unit Mineral oil 32 C 50 C 460 CST 40 C MELLANA OIL 460 IP SPARTAN EP 460 ESSO BLASIA 460 AGIP MOBILGEAR 634 MOBIL OMALA EP 460 SHELL ENERGOL GR XP 460 BP Worm screw reduction unit Grease TELESIA COMPOUND B IP STRUCTOVIS P LIQUID KLUBER TOTALCARTER SYOO TOTAL Gear reduction unit and worm screw reduction unit Synthetic oil TELESIA OIL IP SYNTHESO D 220 EP KLUBER BLASIA S 220 AGIP Gear redu...

Page 85: ...nd refer to alarm indication on the left refer to drive manufacturer s documentation E3210 Lifting motor alarm Lifting motor failure E3310 Film unwinding motor alarm Film unwinding motor failure E3410 Film pre stretch motor alarm Film pre stretch motor failure E3510 Roping device motor alarm Roping device motor failure E6101 Inner wheel is not moving forward Raised wheel or encoder problem Release...

Page 86: ...e electric control board open The door of the carriage has been left open and the carriage has performed a downstroke movement possible impact with the mechanic components of the machine Close the door E6802 Only manual operations are possible Rudder in low position Raise the rudder Check the sensor operation and consult the wiring diagram E8011 Communication error with HMI board Disconnected cabl...

Page 87: ...parts or parts with similar design and construction features The use of similar but non original spare parts may result in improper repairs altered performance and economic damage Safety components and or devices must be replaced only with original spare parts to preserve the safety level required Important Before performing any maintenance operation activate all safety devices provided and evalua...

Page 88: ...terminals C D E F Caution warning Respect the polarities when connecting the terminals Grease the positive terminal and connect it first 6 Engage the connector B to the plug 7 Lower the casing A Important Do not dispose of used batteries into the environment Dispose of them in compliance with current regulations See attached documentation Danger warning Warning heavy batteries Their removal requir...

Page 89: ...tain hazardous substances in a proper manner and in compliance with the laws in force at workplaces and with those on environmental protection 9 4 2 MACHINE SCRAPPING Scrapping must be performed by authorised centres with experienced personnel and by using the appropriate equipment for safe operating conditions The person who performs the scrapping must identify any possible residual energies and ...

Page 90: ... of production or injuries to persons or damage to things caused by malfunctions or forced downtime of the machine covered by the warranty THE WARRANTY DOES NOT COVER Transport failures Damage due to incorrect installation Improper use of the machine or negligence Tampering with or repairs by unauthorised personnel Lack of maintenance Parts subject to normal wear and tear For purchased components ...

Page 91: ...ENG ANNEXES 91 ...

Page 92: ...ROBOPAC SPA Via Fabrizio da Montebello 81 47892 Gualdicciolo Repubblica S Marino RSM Phone 378 0549 910511 Fax 378 0549 908549 905946 http www robopac com ...

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