Robopac AETNAGROUP ROBOT S5 Manual Download Page 1

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Serial number

INSTRUCTIONS MANUAL CODE

M -

C024151100.

ROBOT S5

SELF PROPELLED WRAPPING ROBOT

English Edition

__________________________

Instructions manual code

___________________

3710306641

0/0908

Summary of Contents for AETNAGROUP ROBOT S5

Page 1: ...Serialnumber INSTRUCTIONSMANUALCODE GB IDM C024151100 fm ROBOT S5 SELF PROPELLED WRAPPING ROBOT EnglishEdition __________________________ Instructionsmanualcode___________________ 3710306641 0 0908 ...

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Page 3: ... σε συµµόρφωση µε τις βασικές απαιτήσεις ασφαλείας και προστασίας της υγείας όπως επιβάλλεται από τις Οδηγίες 98 37 ΕΚ 73 23 ΕΟΚ 89 336 ΕΟΚ και περαιτέρω τροποποιήσεις I NL EG Verklaring van overeenstemming Richtlijn 98 37 EG bijlage II type A ROBOPAC s a verklaart dat de machine die bedoeld is voor ambachtelijke en industriële omgevingen met de hierbij vermelde identificatiegegevens voldoet aan d...

Page 4: ...e uvedených údajov v záhlaví prehlasuje že strojné zariadenie určené pre remeselné a priemyselné použitie je v súlade so základnými bezpečnostnými predpismi a s požiadavkami na ochranu zdravia v zmysle ustanovení smerníc 98 37 ES 73 23 EHS 89 336 EHS I SL Izjava CE o ustrezanju Smernica 98 37 CE priloga II tip A ROBOPAC s a izjavlja da naprava izdelana za uporabo v industrijskih postopkih razpozna...

Page 5: ...duction or injuries to persons or da mage to things caused by malfunctions or forced suspension in using the machine covered by the warranty GB The warranty does not cover damage caused by transport damage due to incorrect installation improper use of the machine or negligence tampering or repairs by unauthorised personnel lack of maintenance parts subject to normal wear and tear For purchased com...

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Page 7: ...ντήρησή του Το δίκτυο διανοµής της ROBOPAC είναι από αυτή τη στιγµή στη διάθεσή σας για οποιοδήποτε πρόβληµα τεχνικής βοήθειας και ανταλλακτικών και για οποιαδήποτε νέα απαίτηση που µπορεί να είναι κατάλληλη για την επιχείρησή σας Κάθε παρατήρηση σχετικά µε το παρόν εγχειρίδιο είναι µια συµβολή για τη βελτίωση των υπηρεσιών που η ROBOPAC έχει σκοπό να προσφέρει στους πελάτες της NL NEDERLANDS De v...

Page 8: ... zlepšenie služieb ktoré spoločnost ROBOPAC bežne ponúka svojim zákazníkom SL SLOVENSKO Namen tega priročnika je posredovati praktične nasvete za pravilno in varno uporabo stroja ter za smotrno načrtovanje vzdrževalnih del na njem Distribucijska mreža proizvajalca ROBOPAC Vam je v vsakem trenutku na razpolago pri tehnični podpori nadomestnih delih ter pri vseh novih rešitvah ki lahko dodatno pripo...

Page 9: ...JUSTING THE HEIGHT OF THE SENSING ARM WHEEL 18 5 3 ADJUSTING FILM STRETCH 18 5 4 ADJUSTING THE CHAIN 19 5 5 ADJUSTING THE PARKING BRAKE 19 5 6 STEERING ARM RETURN SPEED ADJUSTMENT 20 6 INFORMATION ON USE 6 1 RECOMMENDATIONS FOR USE AND FUNCTIONING 21 6 2 CONTROL DESCRIPTION 21 6 3 ELECTROMECHANICAL CONTROL DESCRIPTION 22 6 4 SYNOPTIC PANEL DESCRIPTION 22 6 5 DESCRIPTION OF GREY BUTTONS FOR PROGRAM...

Page 10: ...eady available in the event consultation is required The manufacturer reserves the right to carry out mod ifications without obligation of prior notice To better stress the importance of some passages or to indicate important specifications symbols whose meanings are described as follows have been adopted Danger Warning Indicates critically dangerous situations that if neglected can result in seri...

Page 11: ...heir meanings Ordinary maintenance group of functions necessary to maintain suitable machine operations and efficien cy Normally the manufacturer who defines the neces sary skills and intervention procedures plans these operations Extraordinary maintenance group of operations necessary to maintain suitable machine functions and efficiency These operations are not planned by the manufacturer and mu...

Page 12: ...requirements the machine can be provided with various pieces of equipment as follows Spool carriage models PFS type spool carriage with driven pre stretch rollers and electronic film tensioning Both pre stretch and tensioning are to be adjusted either from the con trol panel or using the remote control optional FS type spool carriage with mechanical pre stretch rollers adjustable either from the c...

Page 13: ...els wheels made of a material that reduces stain formation on the floor Reel holding carriage FRD for net carriage for winding the pallet with a net film 2 3 MODES OF WRAPPING The wrapping can occur in the following modes 1 Upward wrap on a pallet a and downward wrap on the next pallet b 2 Upward and downward wrap it is performed on the same pallet to achieve proper balance The wrap pitch depends ...

Page 14: ...he positioning of the devices on board of the machine A Emergency bumper equipped with safety micro switches to stop the machine automatically in the event that it is accidentally hit B Emergency stop button if activated all machine parts stop immediately After resetting the operating conditions release the button with a voluntary action in order to enable the machine operation C Blinking light or...

Page 15: ... figure shows the positioning of the devices on board of the machine A Photocell detects the presence and the height of the load to be wrapped B Sensor detects the height of the spool carriage C Inductive sensor detects the number of rotations made around the pallet D Film breakage sensor detects broken film and empty reel E Carriage limit stop microswitch activates when the reel carriage reaches ...

Page 16: ...w Absorbed current 3 2 A Film spool dimensions D External diameter max 300 mm d Internal diameter ø 76 mm Reel height 500 mm Max weight 20 Kg Film thickness 17 35 micron Net spool dimensions D External diameter max 300 mm d Internal diameter ø76 mm H Reel height 500 mm Max weight 20 Kg Pallet dimensions H Max working height 2200 mm with optional mast 2400 mm with optional mast 2800 mm with optiona...

Page 17: ...thin the machine operation range Machine dimensions Machine length A 1492 mm Total length of the machine B 1842 mm Machine width C 720 mm Total width of the machine E 1192 mm Machine body height F 992 mm Standard total height G 2742 mm Total optional height 2400 G 2942 mm Total optional height 2800 G 3342 mm Total optional height 3000 G 3542 mm IDM 24126604400 tif IDM 24126602200 tif ...

Page 18: ...vel Margin of error associated with the method of measur ing noise level is 3 dB The values were taken when wrapping a box with di mensions 800x1200 mm with a height of 1340 mm at a carriage speed of 60 m 1 and upward downward roller speed of 3 m 1 and 500 mm wide film wrapped on a ø 300 mm roller This measurement is carried out according to the following standards ISO 3746 1995 E Lm Lw dB A dB A ...

Page 19: ...urer directly indicated on the packing on the machine and in the operating in structions Personnel who load unload and transport the machine must possess skills and acquired certified experience in the specific field and have command of the lifting ve hicles utilised The machine must be lifted and moved using transpor tation vehicles with suitable load capacities securing the machine in the points...

Page 20: ...in the specific field Replace worn out components with original spare parts Use oils and greases suggested by the manu facturer All this can ensure plant functionality and foreseen safety level Do not litter the environment with polluting material perform disposal according to the pertinent laws in force 3 5 RESIDUAL RISKS During design and construction the manufacturer has paid special attention ...

Page 21: ...ts for the lifting forks Do not grasp with your hands Danger of arms cutting Battery harm danger Information sign applied during transport Indicates the condi tions for machine use Information signal applied dur ing transport Indicates column lifting conditions Information signal applied dur ing transport Indicates how to remove the package from the machine Warning signal Indicates the screws that...

Page 22: ...CKAGING AND UNPACKING Limiting the machine dimensions packaging is also made according to the type of transport employed To facilitate transport shipping can be performed with some components disassembled and appropriately protected and packaged Some parts the electric parts in particular are protect ed with anti moisture nylon All the necessary information for loading and unload ing is found on t...

Page 23: ...it may be easily operated without creating any unnecessary risks for personnel Therefore we suggest the following pre requisites a room temperature of between 0 C and 40 c a suitably aired place so that when the machine is working the degree of humidity is not unpleasantly high low from the point of view of the operator a sufficient lighting in order that a pleasant relaxing working environment is...

Page 24: ...ure the hook of the lifting equipment to the bracket A of the sliding mast and tension it 2 If present remove the support N 3 Lift the sliding mast C 4 Secure the sliding mast to the machine body with the screws D 5 Fully screw in the hinge B and lock P screws on both sides of the column Assembling the spool carriage 1 Remove the guard E 2 Place the carriage onto the sliding mast support 3 Tighten...

Page 25: ...424151100 fm IDM Assembling the sensing arm wheel 1 Mount the wheel G on the machine body 2 Tighten the clamping screws H Assembling the steering arm 1 Mount the steering arm L on the machine body 2 Tighten the clamping screws M IDM 24126601000 tif M H G L ...

Page 26: ...fety hazards 5 2 ADJUSTING THE HEIGHT OF THE SENSING ARM WHEEL Act on nut and lock nut to adjust the height of the sensing arm wheel Information Position the wheel in correspondence with the pallet and not with the product 5 3 ADJUSTING FILM STRETCH FRD type reel carriages Adjust handwheel A until the desired film stretch value is set on graduated scale B FRD type spool carriage for net 1 Loosen t...

Page 27: ... FR type spool carriages Act on the control panel to perform this adjustment see 6 6 5 4 ADJUSTING THE CHAIN Proceed as indicated 1 Remove the cover guard A 2 Act on the nut B Information To check chain tension use the method indicated in the illustration The resulting shift R should be 10 15 mm 5 5 ADJUSTING THE PARKING BRAKE Proceed as indicated 1 Lift the machine from the points indicated on th...

Page 28: ...h C524151100 fm IDM 5 6 STEERING ARM RETURN SPEED ADJUSTMENT Danger Warning The speed of the steering arm must not be too high to avoid causing personal safety risks Use the screw A to adjust the steering arm return speed IDM 24126603600 tif A ...

Page 29: ...eseen by the man ufacturer and do not tamper with any device to ob tain performances other than those provided Before use check that the safety devices are cor rectly installed and efficient Users in addition to striving to satisfy these re quirements must apply all the safety regulations and carefully read the descriptions of the controls and start up 6 2 CONTROL DESCRIPTION The figure shows the ...

Page 30: ...ctor it will be possible to move it only with the activated selection up to the desired point 1e Main switch to turn the power supply on and off Off power off On power on 6 4 SYNOPTIC PANEL DESCRIPTION The LED indicates which part of the ma chine is in bad conditions The abbrevi ation indicating the alarm appears on the display see 8 1 2a Emergencypush buttonpressed indicates that the machine has ...

Page 31: ...he spool is empty 6 5 DESCRIPTION OF GREY BUTTONS FOR PROGRAMME SETTING 3a Increase values key to increase the value of the selected parameter The value is increased by one unit each time the key is pressed 3b Decrease values key to decrease the value of the selected parameter The value decreases by one unit each time the key is pressed 3c Cycle programming keys any of them can store one wrapping ...

Page 32: ...r 0 999 D4 battery voltage SET to reset the cycle partial counter To reset press keys simultaneously when the wordings SET appears The wordings RES will appear next to confirm that the operation has been successfully completed 4h Film tensioning key PFS type spool carriage to adjust the wrapping tension according to the various types of load 6 7 DESCRIPTION OF GREEN BUTTONS FOR CYCLE SELECTION 5a ...

Page 33: ...Digital display displays the operating parameters and the alarm signals 6a Battery charge state indicator indicates battery charge state 6 9 REMOTE CONTROL FUNCTION DESCRIPTION 7a Feeding speed key to set the machine feeding speed 7b Film pre stretch stretch key to achieve the desired film pre stretch ratio PFS and FS type spool carriages and film stretch ratio FR type spool carriage 7c Bottom wra...

Page 34: ...FF Proceed as indicated 1 Press the main switch 1e to turn on the power supply RES appears on the display 2 Press the Reset button 1c the display will enter stand by mode 3 Set the cycle parameters see 6 11 4 Perform the cycle start operations see 6 13 5 Press the main switch 1e to turn off the machine With the machine on and unused for more than 15 minutes the energy savings functions is automati...

Page 35: ...nd only allows selection of one of the memorized programs To unlock keyboard accomplish the same operation again The table indicates the value intervals of the control panel keys Key Parameter Min Max Increase on the display 4a Feeding speed 38 m min 80 m min 1 4e 4f Carriage up down speed 1 6 m min 6 0 m min 0 1 4c 4d Low high turns 0 10 1 5d Photocell delay 20 cm 100 cm 1 5b Reinforcement height...

Page 36: ...en the machine is ener gized press one of the two buttons A to move it toward the desired direction Upon release of the button the machine will stop immediately Information If buttons A do not permit machine movement it must be moved with a suitable load capacity lifting device and forks IDM 24126602500 tif A IDM 24126605000 tif ...

Page 37: ...he machine to perform a new wrapping cycle see 6 12 Top sheet cycle Proceed as indicated 1 Position the sensing arm wheel onto the pallet 2 Make the film adhere to the load 3 Press the Cycle start button 1a The machine performs an upward wrap and stops after reaching the upper end 4 Deposit the film on top of the load 5 Press the Cycle start button 1a The machine will restart the wrapping cycle un...

Page 38: ... machine cover blockage shut off is opened Begin restart operations as indicated earlier 6 15 REEL LOADING Proceed as indicated 1 Position the reel with the film in its housing provided on the reel carriage 2 Unwrap the film and place it between the rollers according to the diagram depicted on the plate Information The adhesive side of the reel is indicated on the plate inside or outside with a sh...

Page 39: ...hine automatically turns off Information The battery is subject to a self discharge process that may compromise its good operations in the long run Completely recharge the battery every 2 months in the event of periods of prolonged disuse For longer battery life the machine will automatically switch off when the charge reaches 23 7 V Use the Output data key see 6 6 key 4 to check this value and re...

Page 40: ...e indicated period of time 3 5 min Continued and prolonged bypass switch F use for more than one hour may cause irreparable damage to the batteries and violent gasification 4 When finished release the button If the red LED E does not go on after 5 seconds repeat the above operations starting from point 3 5 Remove the plug and close the battery cover Information In case a fault occurs during the ch...

Page 41: ...di tions by performing the programmed mainte nance operations advised by the manufacturer Good maintenance achieves the best machine performance longer machine life and constant observance of the safety regulations Frequency Component Type of intervention Procedure Reference Every 40 hours Machine Cleaning Clean with a cloth or jet of air Work area Cleaning Clean Every 200 hours Rubber coated roll...

Page 42: ...ter 7 MAINTENANCE INFORMATION 34 English C724151100 fm IDM 7 3 LUBRICATION POINT DIAGRAM Lubricate the illustrated parts at the time and with the methods indicated Key Smear with grease IDM 24126603001 tif ...

Page 43: ...e electric plant diagram E31 Carriage motor alarm Carriage lift motor failure Check motor operation and consult the electric plant diagram E32 PFS motor alarm PFS type spool carriage film stretch motor failure Check motor operation and consult the electric plant diagram E33 Inductive malfunction alarm Inductive sensor malfunction Check the conditions of the inductive sensor E34 Spool carriage lift...

Page 44: ...event deteriorated parts need replacement only use original spare parts The manufacturer is not liable for damages to persons or parts caused by the use of non original parts and extraordinary operations that can modify safety requirements without express authorisation To request parts follow the indications found in the spare parts catalogue 9 2 BATTERY REPLACEMENT Proceed as indicated 1 Lift cov...

Page 45: ...LACEMENT Proceed as indicated 1 Remove the cover A 2 Replace the batteries B and insert the new one according to the polarity indicated on the remote control Information The used batteries shall not be dispersed in the environment but disposed of according to the regulations in force 9 5 MACHINE DISPOSAL Information This operation must be performed by skilled technicians according to the work safe...

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Page 47: ...leration reverse and by pedal release MAIN TECHNICAL FEATURES Control unit aided by microprocessor Operation parameters adjustable through a programming display or by PC Slow starting through adjustable acceleration slope Settable limiter of the max current supplied to the motor Proportional action thermal limiter Recovery braking system activated during deceleration by pedal release and in revers...

Page 48: ...r TROUBLE SHOOTING Correspondence between number of led flashings and error found 1 Motor is not immobile upon start up 2 Motor is not immobile upon start up 3 Battery voltage too low detected 4 Battery voltage too high detected 5 Potentiometer is not at zero upon start up 6 Potentiometer interrupted 7 Overheated 8 Braking lasted longer than maximum time 9 EPROM programming error 10 Control power ...

Page 49: ...d by the recovery braking adjusting device MAIN TECHNICAL FEATURES Slow starting through adjustable acceleration slope Presettable limiter of the max current supplied to the motor Thermal limiter with a proportional action Recovery braking system activated by deceleration or by pedal release Presettable limiter of max braking current Control system by a 5K or a 10K potentiometer connected to 3 wir...

Page 50: ...on from 85 to 125 Operation frequency 18 KHz Operation temperature 20 C 40 C Humidity at 25 C 90 Thermal limiter action 80 C Max voltage supplied at 12 VB 94 Max voltage supplied at 36 VB 98 Weight 500g IDM 24126604200 tif ELEKTROSISTEM s r l Viale E Toti 4 44042 Cento FE ITALY Tel 39 0516836502 Fax 39 0516836799 ...

Page 51: ...urrent motor drives we design and produce is enhanced by a new product fruit of our extensive sector experience The new Drive available in single and bi directional versions controls permanent magnet motors with PWM pulse width modulation control in 24V direct current with power up to 1000W Fields of use Industrial automation Electrical vehicles Operating machines CNC ...

Page 52: ...E VB Power 24V DC Alimentazione di potenza dalla batteria M1 Uscita Motore polo positivo M2 Uscita Motore polo negativo VB Power Massa Note Ring contacts with 5 mm internal diameter must be used to wire these power signals The wire must be stapled to the ring and welded since any imperfect staples could generate overheating and damage the drive M5 brass nut included for the lock ...

Page 53: ... Forward Input Forward direction TTL Active Low 4 Back Input Reverse direction TTL Active Low 5 Start Input Drive start 5V 24V 6 Gnd Power Grounding J2 Pin Name Type NOTE 1 Gnd Power Gnd 2 Block Output Open collector signal sent to GND when a lock condition occurs 3 Start Input Drive start 5V 24V 4 05V Input Speed signal analog sets rotation speed Note 6 ple J1 connector type AMP MODU1 6 WAY 28061...

Page 54: ...to reduce the supplied current until it Blocks if the motor is not released The block triggers at 75 C on the cooling fin Installation The aluminium dissipater is only a heat guide If the load exceeds 300W the drive must be externally dissipated fastening it with 2 M4 screws to a dissipating surface metal panel for example Technical specifications Characteristic UM Value Dimensions mm 128 108 53 W...

Page 55: ...ic board and protection elements Electrical characteristics Input voltage 220 230 240 V 50Hz for model RBP24M20 0 Input voltage 100 110 120 V 50Hz for model RBP24M20 0 110 Absorption at maximum charge 750 VA Output voltage at max charge and rated input voltage 24 Vdc Output voltage at rated input voltage 20 21 A Final charge time 3 hours and 30 Final charge limit 2 5 V el in standard mode Max char...

Page 56: ...The red SUPPLY led turns on and the initial charge phase starts in which the board continuously controls battery voltage When the limit is reached typically 2 5V el the final charge time is counted and the BATTERY CHARGED led blinks At the end of this time the BATTERY CHARGED led turns on and the battery charger turns off because charging has terminated During a normal cycle the Fail relay is neve...

Page 57: ...T mode is performed with the same sequence as the normal mode with the same limits No mains power As soon as mains power is disconnected the board opens all the relays and the SUPPLY and BATERY CHARGED leds turn off It remains in standby in power savings mode 10mA waiting for a new charging cycle that will start the next time mains power is connected The BATTERY CONNECTED led that is directly conn...

Page 58: ... charge state indicator on machine display does not blink No mains connection cord damaged mains fuse interrupted battery voltage under the 16 8 V minimum see Charging a fully uncharged battery page 32 End charge voltage too high Green led off after blinking at the end of charging red led blinks twice Mains voltage out of range or primary plug of the transformer incorrect End charge voltage too lo...

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