SEP 2012
R66 Maintenance Manual
Chapter 5 Inspection Schedule
Page 5.29
5-45 100-Hour / Annual Maintenance and Inspection
[17 of 25 Pages]
TAILCONE
Inspection Plugs:
Inspect condition. Verify proper operation of fasteners.
Tail Rotor Drive Shaft Assembly:
Examine accessible portion through inspection holes with inspection light and mirror.
Verify no cracks, corrosion, or fretting in fore and aft weldment. Verify no evidence
of drive shaft contact with tailcone bays. Verify no bowing, bends, dents, cracks,
or corrosion. Perform tail rotor drive shaft runout per Section 65-21. Verify proper
installation, security, and operating clearance.
CAUTION
Bowing, bends, dents, cracks, or corrosion are cause for immediate
replacement of tail rotor drive shaft.
Tail Rotor Push-Pull Tube & Forward Bellcrank:
Examine accessible portion through inspection holes with inspection light and mirror.
Inspect condition per Section 5-32. Verify no nicks, scratches, chafing, dents, cracks,
or corrosion. Inspect rod end bearings per Section 5-33; verify rod ends are centered and
palnut and jam nut are tight. Check witness holes for proper thread engagement. Inspect
bellcrank and bellcrank mount for nicks, scratches, dents, cracks, or corrosion. Inspect
spherical bearings per Section 5-33. Verify proper installation, security, and operating
clearance. Verify tail rotor guard mounting screw shanks clear push-pull tube.
Tail Rotor Drive Shaft Hanger Bearing & Hanger:
Inspect condition. Inspect bearing for obvious damage. Verify integrity of bearing
seals. Verify bearing’s inner race-to-drive shaft torque stripe is intact and no evidence
of bearing slippage. Verify no bends, cracks, corrosion, or obvious damage to hanger
and hanger mount to tailcone bulkhead. Verify proper installation, security, and smooth
operation.
Tail Rotor Drive Shaft Damper Assembly:
Inspect condition. Inspect bearing for obvious damage. Verify integrity of bearing
seals. Inspect bearing housing for cracks or corrosion. Verify bearing’s inner race-
to-drive shaft torque stripe is intact and no evidence of bearing slippage. Verify no
bends, cracks, corrosion or obvious damage to friction arms and (Teflon) bearings.
Verify proper installation, security, and smooth operation.
Tailcone Interior:
Inspect condition. Verify no nicks, scratches, dents, cracks, corrosion, fretting or
loose rivets. Verify no cracks where damper assembly mounts to tailcone. Verify
no excessive wear in bulkhead bushings from push-pull tubes. Retrieve and discard
trapped debris.
Tailcone Exterior:
Inspect condition. Refer to Section 53-41. Inspect tailcone exterior for nicks, scratches,
dents, cracks, corrosion, fretting or loose rivets. Verify no obstructions in drain hole
at forward edge of each bay (except forward bay).
Antennas:
Inspect condition. Verify no cracks where antennas mount to tailcone. Verify
security.
Summary of Contents for RTR 660
Page 6: ...Intentionally Blank Page vi Introduction R66 Maintenance Manual SEP 2012...
Page 18: ...Intentionally Blank Page xviii Introduction R66 Maintenance Manual SEP 2012...
Page 20: ...Intentionally Blank Page 1 ii Chapter 1 General R66 Maintenance Manual SEP 2012...
Page 30: ...Intentionally Blank Page 1 10 Chapter 1 General R66 Maintenance Manual SEP 2012...
Page 42: ...Intentionally Blank Page 5 ii Chapter 5 Inspection Schedule R66 Maintenance Manual SEP 2012...
Page 54: ...Intentionally Blank Page 5 12 Chapter 5 Inspection Schedule R66 Maintenance Manual SEP 2012...
Page 90: ...Intentionally Blank Page 5 44 Chapter 5 Inspection Schedule R66 Maintenance Manual 25 OCT 2010...
Page 108: ...FIGURE 7 1 JACKING Page 7 2 Chapter 7 Jacking and Hoisting R66 Maintenance Manual SEP 2012...
Page 110: ...FIGURE 7 2 HOISTING Page 7 4 Chapter 7 Jacking and Hoisting R66 Maintenance Manual SEP 2012...
Page 114: ...Intentionally Blank Page 8 ii Chapter 8 Weight and Balance R66 Maintenance Manual 25 OCT 2010...
Page 118: ...Intentionally Blank Page 8 4 Chapter 8 Weight and Balance R66 Maintenance Manual SEP 2012...
Page 130: ...Intentionally Blank Page 9 ii Chapter 9 Ground Handling R66 Maintenance Manual 25 OCT 2010...
Page 154: ...Intentionally Blank Page 12 ii Chapter 12 Servicing R66 Maintenance Manual SEP 2012...
Page 160: ...FIGURE 12 3 TAIL ROTOR GEARBOX Page 12 6 Chapter 12 Servicing R66 Maintenance Manual SEP 2012...
Page 164: ...FIGURE 12 4 HYDRAULIC SYSTEM Page 12 10 Chapter 12 Servicing R66 Maintenance Manual SEP 2012...
Page 174: ...Intentionally Blank Page 12 20 Chapter 12 Servicing R66 Maintenance Manual SEP 2012...
Page 176: ...Intentionally Blank Page 18 ii Chapter 18 Track and Balance R66 Maintenance Manual SEP 2012...
Page 191: ...Intentionally Blank 25 OCT 2010 R66 Maintenance Manual Chapter 18 Track and Balance Page 18 15...
Page 236: ...Intentionally Blank Page 21 ii Chapter 21 Environment Control R66 Maintenance Manual SEP 2012...
Page 238: ...FIGURE 21 1 NOSE VENT Page 21 2 Chapter 21 Environment Control R66 Maintenance Manual SEP 2012...
Page 250: ...Intentionally Blank Page 21 14 Chapter 21 Environment Control R66 Maintenance Manual SEP 2012...
Page 252: ...Intentionally Blank Page 25 ii Chapter 25 Furnishings R66 Maintenance Manual SEP 2012...
Page 264: ...Intentionally Blank Page 25 12 Chapter 25 Furnishings R66 Maintenance Manual 25 OCT 2010...
Page 266: ...Intentionally Blank Page 28 ii Chapter 28 Fuel System R66 Maintenance Manual 25 OCT 2010...
Page 276: ...FIGURE 28 4 FUEL VALVE Page 28 10 Chapter 28 Fuel System R66 Maintenance Manual 25 OCT 2010...
Page 280: ...Intentionally Blank Page 32 ii Chapter 32 Landing Gear R66 Maintenance Manual SEP 2012...
Page 306: ...Intentionally Blank Page 52 ii Chapter 52 Doors and Windows R66 Maintenance Manual 25 OCT 2010...
Page 311: ...Intentionally Blank 25 OCT 2010 R66 Maintenance Manual Chapter 52 Doors and Windows Page 52 5...
Page 315: ...Intentionally Blank 25 OCT 2010 R66 Maintenance Manual Chapter 52 Doors and Windows Page 52 9...
Page 320: ...Intentionally Blank Page 53 ii Chapter 53 Fuselage R66 Maintenance Manual 25 OCT 2010...
Page 326: ...FIGURE 53 2 LOWER FRAMES Page 53 6 Chapter 53 Fuselage R66 Maintenance Manual 25 OCT 2010...
Page 344: ...Intentionally Blank Page 62 ii Chapter 62 Main Rotor R66 Maintenance Manual 25 OCT 2010...
Page 357: ...Intentionally Blank 25 OCT 2010 R66 Maintenance Manual Chapter 62 Main Rotor Page 62 13...
Page 388: ...Intentionally Blank Page 64 ii Chapter 64 Tail Rotor R66 Maintenance Manual 25 OCT 2010...
Page 402: ...Intentionally Blank Page 64 14 Chapter 64 Tail Rotor R66 Maintenance Manual 25 OCT 2010...
Page 418: ...Intentionally Blank Page 67 ii Chapter 67 Flight Controls R66 Maintenance Manual MAR 2012...
Page 446: ...Intentionally Blank Page 71 ii Chapter 71 Powerplant R66 Maintenance Manual SEP 2012...
Page 448: ...Page 71 2 Chapter 71 Powerplant R66 Maintenance Manual SEP 2012 FIGURE 71 1 ENGINE RIGHT SIDE...
Page 450: ...Page 71 4 Chapter 71 Powerplant R66 Maintenance Manual SEP 2012 FIGURE 71 2 ENGINE LEFT SIDE...
Page 456: ...FIGURE 71 3 INDUCTION Page 71 10 Chapter 71 Powerplant R66 Maintenance Manual SEP 2012...
Page 459: ...Intentionally Blank SEP 2012 R66 Maintenance Manual Chapter 71 Powerplant Page 71 13...
Page 460: ...FIGURE 71 4 EXHAUST Page 71 14 Chapter 71 Powerplant R66 Maintenance Manual SEP 2012...
Page 464: ...Intentionally Blank Page 71 18 Chapter 71 Powerplant R66 Maintenance Manual SEP 2012...
Page 468: ...Intentionally Blank Page 75 2 Chapter 75 Engine Air Systems R66 Maintenance Manual 25 OCT 2010...
Page 470: ...Intentionally Blank Page 76 ii Chapter 76 Engine Controls R66 Maintenance Manual 25 OCT 2010...
Page 478: ...Intentionally Blank Page 76 8 Chapter 76 Engine Controls R66 Maintenance Manual 25 OCT 2010...
Page 480: ...Intentionally Blank Page 79 ii Chapter 79 Engine Oil System R66 Maintenance Manual SEP 2012...
Page 490: ...Intentionally Blank Page 95 ii Chapter 95 Instrument System R66 Maintenance Manual 25 OCT 2010...
Page 498: ...Intentionally Blank Page 95 8 Chapter 95 Instrument System R66 Maintenance Manual 25 OCT 2010...
Page 500: ...Intentionally Blank Page 96 ii Chapter 96 Electrical System R66 Maintenance Manual SEP 2012...
Page 512: ...Intentionally Blank Page 96 12 Chapter 96 Electrical System R66 Maintenance Manual SEP 2012...
Page 514: ...Intentionally Blank Page 98 ii Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012...
Page 518: ...Page 98 4 Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012 Intentionally Blank...
Page 520: ...Intentionally Blank Page 98 6 Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012...
Page 522: ...Page 98 8 Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012 Intentionally Blank...
Page 524: ...Intentionally Blank Page 98 10 Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012...
Page 526: ...Intentionally Blank Page 98 12 Chapter 98 Wiring Diagrams R66 Maintenance Manual SEP 2012...
Page 528: ...Intentionally Blank Page 99 ii Chapter 99 Special Tools R66 Maintenance Manual 25 OCT 2010...
Page 532: ...FIGURE 99 2 SPECIAL TOOLS Page 99 4 Chapter 99 Special Tools R66 Maintenance Manual SEP 2012...
Page 534: ...Page 99 6 Chapter 99 Special Tools R66 Maintenance Manual SEP 2012 FIGURE 99 3 SPECIAL TOOLS...
Page 536: ...Intentionally Blank Page 100 ii Chapter 100 Revision Log R66 Maintenance Manual SEP 2012...