Robin America RGX180 Service Manual Download | Manualshive

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Summary of Contents for RGX180

Page 1: ... Rain G Mot ti RG RGX240 issu EEMU GS0068 q ...

Page 2: ... 8 MEASURING PROCEDURE 9 CHECKING FUNCTIONAL MEMBERS 9 1 Stator Assembly 9 2 Rotor Assembly 9 3 Brushes 9 4 AVR Automatic Voltage Regulator 9 5 Fuse Holder and Circuit Breaker 9 6 Receptacle and AC Plug 9 7 Voltmeters and Pilot Lamp 9 8 Diode Stack Assembly 9 9 Primary Exciting Circuit 10 DISASSEMBLY and REASSEMBLY 10 1 Preparations and Suggestions 10 2 How to Disassemble 10 3 How to Reassemble 10...

Page 3: ...V 13 A 12ov 12 5A 12ov 16 7A _ 2ooow 1 10 y 15 5A i 22OV 7 7A 12OV 14 2 24OV 7 1 A 1 o I _ Not avir lablu 12V 8 3A IOOW _ AVR Automatic Voltagv Hcgulijtor WIthin 3 _ Robin Atr Cooled 4 Cyc c S rtgltr Cylinder Gasol rw Engine EYZOD Wl 186 183cc 11 17cu 1n 4 7 Ps 3600 rpm 4 0 Ps 3000 rpm Automohllt Gwolinc 10 lrters 12 6 LJ S gal 0 6 Ilters 1 3 U S plntsl 50H7 3000 rpm 60H7 3600 rpm Hohin Solid Stat...

Page 4: ...3 45 6 75 9 CURRENT IA I 1700 t 1 1500 5 13005 E 1100 2 r 900 I 1500 t z 1300 i f 1100 k 2 C 900 1500 t 1300 s c 1100 2 3 T 900 c 1 Output Max 18OOW Rated 15OOW Frequency 60Hz Voltage 11OV Output Max 15OOW Rated 13OOW Frequency 50Hz Voltage 220V Output Max 15OOW Rated 13OOW Frequency 50Hz Voltage 240V NOTE These characteristics are typical Those of 6OH z 120V and 5OHz 71OV or 230V are similar to t...

Page 5: ...250 VC TAGE 240 230 220 23456789 CURRENT A 2000 Output Max 2400W Iit Rated 2000W 150 3 Frequency 60Hz I 2 Voltage 11 OV 1000 I k 500 I c 2000 Output Max 2000W Rated 17OOW Frequency 50Hz Voltage 220V I 500 2000 Output Max 2000W f Rated 17OOW 1 500 z Frequency 50Hz c I 3 Voltage 1000 b 2 t 500 240V NOTE These characteristics are typical Those of 6OHz 12OV and 5OHz 1 IOV or 230V are similar to the ab...

Page 6: ... 10 CURRENT Al 1500 I 3 5 b 1000 2 t 500 Output Max Rated Frequency Voltage 24OV 2400W 12ov 1200w x 2 24OV 2000W 12ov 1ooow x 2 60Hz 12OV 24OV Output Max 22OV 2000W 11ov 2oooW x 2 Rated _ 22OV 1700W 11 OV 850W x 2 Frequency 50Hz Voltage llOV ll2OV NOTE These characteristics are typical Those of 6OHz 1lOV 22OV and 5OHz 120 1 24OV are similar to the above 4 ...

Page 7: ... to charge it its DC output voltage increases The battery is charged at the increased voltage level Performance curve applies to a caseunder a resistance load only and curve represents battery charging characteristics NOTE Up to the rated output it is possible to take out simultaneously the output of both AC and DC in total 5 ...

Page 8: ...tions by XVR Automatic Voltage Regulator The automatic voltage regulator wtomatisally adjusts th2 exciting current to hold voltage regulation down to less than 35 This helps prolong product life without dama ng the electric devices 7 DC Output for Battery Charging RGX240 RGX240D The generaror can generate a DC output 13 lOO V whtle generating an XC output so that batteries anbe charged during XC o...

Page 9: ...Circuit Breaker for Troublefree Operation 14 Ruggedly Built Frame The box type frame is so ruggedly built that two or more generators can be stacked Another convenient feature of the Robin generators 15 A Caster Type is Optionally Available 7 ...

Page 10: ...NTROL LEVEH CONTI301 BOX CHOKE KNOB STOP BUTTON i I I GENEHATOR FlJEl S AINEH AlI CLEANLIt MUFFLEt FUEL GAUGE imd TANK CAP FUEL TANK I SPARK PLUG 1 OIL GAUGE I HUBBEH MOUNT I iECOlL STARTEt7 tiANDLE FlJEI COCK ...

Page 11: ...OV 120V CIRCUIT BREAKER AC RECEPTACLE 1 I dc vi i k I NEON LAMP FUEL COCK EARTH GROUNDI TERMIN AL FiJEL STRAINER 4 2 2 220V 23OV 240V CIRCUIT BREAKER AC RECEPTACLE 1 EARTH fGROIJNDl TERMINAL FUEL STRAINER NEON LAMP FUEL COCK _ 9 ...

Page 12: ... RECEPTACLE 1 LOPEN 1 VOLTMETER DC FUSE 10A DC OUTPUT TERMINAL FUEL COCK i EARTH GROUNDI TERMINAL FUEL STRAINER 4 3 2 22OV 23OV 240V CIRCUIT BREAKER AC RECEPTACLE 1 VOLTMETER DC FUSE 10A DC OUTPUT TERMINAL FUEL COCK EARTH GROUND1 TERMINA FUEL STRAINER 10 ...

Page 13: ...D PANEL 4 4 l llOV 22OV 12OV 24OV AC REC IPTACLE 2 CIRCUIT BREAKER AC RECEPTACLE l CIRCUIT r BREAKER I ON OFF DC FUSE iOA EARTH IGROUND TERMINAL VOLTMETER DC FUSE 10A DC OUTPUT TERMINAL FUEL COCK FUEL STRAINER 11 ...

Page 14: ...STATOR COMPL ROTOR COMPL I s I BRUSH HOLDER THROUGH BOLT SLIP RING COVER BOLT FRONT COVER SHAFT _ __ RUBB ER MOUNT RDTOd COMPL ENGINE P i 0 SHAFT REAR COVER STATOR COMPL COOLING FAN ...

Page 15: ...opper wire is wound into the main coil sub ausiliary coil and DC coil XC output power is taken from the main coil and DC output power from the DC coil DC coil is installed on Models RGX240 md RGXIOD only The outside diameters and laminated core thickness of various models are asshow below Fig 5 I Fig 5 2 MODEL RGXISO RGX240 RGX240D I 60 70 2 36 2 76 I Table 5 1 13 ...

Page 16: ...ld coil leads are con nected to the slip rings and direct current DC to the field coil turns the rotor and magnet The cooling fans cool the generator by drawing cooling air from the slip rings and dis charging it through the fans FAN SLIP RING BEARING Fig 5 3 I c l II Fig 5 4 MODEL RGX180 RGX240 RGX240D d mm i 99 6 99 6 In 3 92 3 92 I mm 60 70 in i 2 36 2 76 Table 5 2 14 ...

Page 17: ...LTMETER and PILOT LAMP Models RGX340 and RGX21OD hav e a voltmeter that __ comes in t vo t pes 15OV maximum tppe and 3OOVmaxi mum type The tl pe of voltmeter indicates generator out put voltages The generators with a generated voltage of 11OV or 13OV and dual voltage type use the 15OV msimum t pe voltmeter and those of 22OV 23OV and 24OV specifi i cations use the 3OOVmaximum type voltmeter 1 300V ...

Page 18: ...breaker is a thermo sensitive i type so if the temperature inside the circuit breaker is still high immediately after the circuit has opened the button may not be able to be pushed in to the ON position or ma 1 come back out again at once In that case wait a while until the inside temperature falls and then push the button in Fig 5 8 Circuit breaker capacities are asfollows 1 Model Specification C...

Page 19: ...r are used As man XC plugs as the receptacles each matching the corresponding recep tacle are provided Table 5 4 shows the rated current for each receptacle Be careful not to use the receptacles and XC plugs beyond the specified limits to prevent burning Fig 5 4 5 2 9 TERMINALS The terminals are for producing DC output power and come in two colors red and black The red one is ositive I 1 and the b...

Page 20: ...rman fmgers will not go in 5 2 12 RUBBER MOUNTS RUBBER VIBRATION ISOLATORS Rubber pads for controlling generator vibration and disloca tion These are made of the most suitable rubber material to optimum shapeand hardness Models RGX180 RGX240 and RGXI4OD in particular use diagonal support rubbers to reduce vibration 5 2 13 PIPE FRAME Fig 5 12 I 1 I Fig 5 73 The pipe frame consists of a pipe frame s...

Page 21: ...OCKET PLUG FRONT COVER YOKE ENGINE FLANGE I G POLE ASSY FIELD COIL SHAFT J kFT f zzz I I 1 i t ENGlNiE P T C ARMATURE ASSY FIELD COIL ASSY SHAFT RUBBER VIBRATION ISOLATOR COOLING FAN Fig 5 15 ROTOR COMPL SLIP RING COVER BOLT FRONT COVER ii I I 1 BRUSH HOLDER n COOLING FAN ROTO COMPL REAR COVER RUBBER b NT STA TOR COMPL ENGINE P T 6 SHAFT Fig 5 16 19 ...

Page 22: ...ll The revolving field type falls in the latter categor The pole serving asan electromagnet rotates and armature ivhich con sistsof a conductor remains still The features of the revolving field type are asfollows a b Cl Only two slip rings AS generator applications diversified it became necessaryfor generators to meet increasingly varied conditions involv ing XC output DC output dual voltage three...

Page 23: ...ages are generated in ths stator coils main coil sub coil and DC coil The voltage generated in the sub coils is operated by th2 AVR to f22d a current to in crease the field co11current See Fig 5 17 B As a result the rotor magnetism increases This operation is repeated to generate the rated voltage at 50 or 6OHz in the main coil and DC coil 5 3 3 VOLTAGE REGULATING MECHANISM Connect a load to the A...

Page 24: ...g 5 19 I Fig 5 78 240 22O V Fig 5 19 5 4 CHANGE of ENGINE PARTS For details of the engine please refer to the EYZO service manual The RGS Series mplgs engine parts specia to the RGX to suit the modified engine The engine parts can be classified b ignition system control system fuel system and cooling system The engine parts fur each of these systems are explained belox 5 4 l IGNITION SYSTEM RGX Se...

Page 25: ...to permit centralized control at the top of the engine The parts added or changed are asshown in Fig 5 20 NUT SPRIVG WASHER PANEL CP 2 CONTROL ROD WIRE 1 CP WIRE 2 CP STOP KNOB NUT BUTTON e BRACKETCP 2 GOVERNOR LEVER SPEED CONTROL CONTROL SPRING SCREW Fig 5 20 23 ...

Page 26: ...g 5 21 5 4 4 COOLING SYSTEM 4 baffle is provided to prevent engine cooling air from rais ing the temperature of otherparrs X large siz2d rubber pip2 shown in Fig 5 21 prevents vapor lock even at high ambi enr trmperature up to about 13 C The air guide dischargesthe engine cooling air in the back of the generator A cylinder baffle with an opening is used to improv2 air flow AIR GUIDE CYLINDER BAFFL...

Page 27: ...IPE to be connected to AIR VENT 085 10408 501 HOSE CLAMP 1056 10800 101 CARBURETOR ASSEMBLY 227 62320 101 Fig 5 23 5 4 6 OTHERS The air cleaner and muffler were modified in shape but are installed in the sameway asbefore The air cleaner element is the sameasthe one used in the cyclone type AIR CLEANER MUFFLER COVER Fig 5 24 25 ...

Page 28: ... water If the generator is wet with Lvater th2 insulations will be adverssly affected and may causecurrent leakageand electric shock 6 Do not connect the generator to commercial pow erlines This may causea short circuit or destroy the generator Use a transf2r switch for connzcting with indoor lviring NOTE The parrs numbers of the transfer switches and of the plastic box to store them are as shown ...

Page 29: ...nerally does not indicate the power consumption but indicates the output of the lamp Therefore if the fluorescent lamp has no special indication as to the power consumption or input power efficiency should be taken into account as explained in Item 5 on the following page Electric tools etc that are driven by a motor Po ver 1 Z to 3 times the poRer consumption of a motor driven tool is requrmd ior...

Page 30: ...ll get th2 figure of necessar capacity of a generator In other Lvords a gen erator with a rated output of lOOON capacity can li t nine to fourteen 4017 tluorescent lamps Example 2 GeneraIl speakin 0 a lOON motor means that its work load is lOON Efficiency oi this motor is 0 7 and power consumption Lvill be 100 0 7 57OK W12n this motor 1sus2d ior a motor driven tool the capa city of the generator s...

Page 31: ...the load electrical produc t decreases As a result the load can be damaged Table 7 2 shows voltage drops per 100 meters of cable Nominal cross Allowable No of section current Resistance Current Amp t I I I Ci lOOm 1A I 3A 1 5A I 8A 10A I mm A No imm 12A 15A j r 75 7 I 30 0 18 2 477 2 5V 1 8V 12 5V 1 1 I 1 25 12 50i0 18 1 486 1 5v 5v 7 5v I 12v 5V 18V 2 0 17 37 0 26 0 952 1v 3V 5V 8V a 1ov 12v 15V ...

Page 32: ...OV FOR AC FOR DC 0 to ISOV il to 3OOV Dual oltage r pe I Ths DC x oltmeter range is approsimately from 0 to 30V Fig 8 1 8 l 2 AMMETERS AC and DC ammetsrs are necessan Xn AC ammeter lvith a range that can be changed according to ths current rating of a given generator is most desirable About 10 a 20 4 100 A The DC ammeter range is approximately from 0 to 15 4 I FOR AC FOR DC 1 Fig 8 2 8 1 3 FREQUEN...

Page 33: ...sting voltage range of SOOk Fig 8 4 Fig 8 5 8 l 6 TACHOMETER There are various types of tachometers such ascontactless i CONTACTLESS TYPE i type contact ype and strobe type The contact type can be used only when the generator and engine have been dis assembled The contactless t pcis recommended I I CONTACT TYPE I STROBE TYPE Fig 8 6 31 ...

Page 34: ...at the voltage is within the 13 to 1IL7range NOTE If a battery is connected as the load the output voltage increases by about 7 TOZV possibly causing battery over charge Control battery liquid level during charging to prevent overcharging 8 4 MEASURING INSULATION RESISTANCE Connect a meger tester to one of the two receptacle output terminals and the ground terminal then measure rhe insula tion rss...

Page 35: ...the core and one of the slip rings of the rotor CONTROL BOX Measure the msulation between the live parts and the casing or grounded part Close the no fuse breaker inst then measure it An part ivhich has an msulation resistance of less thar 1 megohm has a faults insulation ivhich can cause elcxtric shock or leakag2 Replace such parts Fig 8 11 I t I I I Fig 8 12 33 ...

Page 36: ...t NOTE Testers are not so accurate that some margin of er ror need not be taken into account when reading the tester against the values shown in the tables It is measured bv wheatstone bridge in regularly In this time please care enough not to exist the con tact resistance l RGxl80 l 50Hz 22OV 23OV 240V 1 50Hz 11OV ai 60Hz 11ov 120v ai RGX240 RGX240D 50Hz 22OV 23OV 240V 11 50Hz 11OV j 60Hz 11ov 12...

Page 37: ... is an vhere from 6 ohms to 13 ohms TESTER Fig 9 2 9 2 2 MEASURING INSULATION RESISTANCE Refer to 8 4 MEASURING INSULATION RESISTANCE 9 2 3 CLEANING SLIP RINGS The slip ring surfaces must be uniformly bright Slip ings showing black spots excessivewear or uneven wear must be repaired A stained slip ring lowers generator effi rency and output voltage Polish the slip rings with fine sandpaper while t...

Page 38: ... AUTOMATIC VOLTAGE REGULATOR AVR trouble may be identified bysimply looking at the AVR or by checking the inter lead resistancewith a tester or actu ally mounting it in the generator and operating it 9 4 l AUR TROUBLE IDENTIFICATION by APPEARANCE If an AVR electronic part is burnt dark or the surface epoxy resin melted it often indicates r VR trouble 9 4 2 IDENTIFYING AUR TROUBLE by CHECKING INTER...

Page 39: ...s and the dual voltage type Table 9 I White Green 250K 300KC I m 45K 50KR 130K 140KC c 2 45K 50K C 600K 1MR 70K llOK c 7K 9 5KR SOOK 500KS 70K 1lOKQ 6 5K 8 5KS1 Brown 400K 50OKr1 40K 46KQ 1 I I 1 250K 300K r 40K 46K o 00 I 9 4 3 IDENTIFYING AUR TROUBLE by MOUNTING AVR in THE GENERATOR and OPERATING AUR SCR or transistor damage cannot be detected by simply looking at the AVR or checking the lead re...

Page 40: ... breaker The circuit breaker is normal if it turns off an where between 0 5 and 30 seconds Fig 9 6 Commercial power supply a large capacity generator or AMMETER Fig 9 7 9 5 2 FUSE HOLDER FUSE HOLDER Check that a fuse is in the fuse holder and check its conti nuity with a tester SeeFig 9 g If it carries current it is normal If there is no current take the fuse out and check it for continuity If the...

Page 41: ...normal or pilot lamp lightens VOLTMETER 9 8 DIODE STACK ASSEMBLY I Fig 9 70 Fig 9 9 Fig 9 7 1 The internal circuitry of the diode stack assembly is as shown in Fig 9 10 Check inter terminal continuity with a tester as shown in Fig 9 11 to seethat the results are as shown in Table 9 2 TERMINAL CURRENT TERMINAL 1 j NOTE A 6 Current flows from A I to B 1 C e D Current does not flow from C I to D l 1 ...

Page 42: ...exciting circuit asfollows I Disconnect the control box and opersts thr gsnerator at the rated rpm Dixonn2 t th2 tRo k 2liow Lv ires from th2 exit ing cot to the XVR and momentarily onntlc t th2 positive i i 1an3 negatiw t 1 Isads of a 13 batter m their 1x2 Ii no output voltag2 is generated reconnect th2 battzr Gads th2 oth2r a a Ii output l oitage 1sgen2rated th2 232iting 2oi ISdef22tive R If no ...

Page 43: ...l I 1 I screwdriver I 40 screw 4 PCS Zi Discharge th2 fuel Absolutzly no smokmg I Closz thr fu21 stramrr rrmol 2 the cap place some v2sssI for gasoline undsr the Cse a vsssel large enough to recsivs the rrmaining 1 I stranxr and oprn the strainer to dis gasoline I charge ths fuel I See Fig 1O 2 I I 3 r Dissonxct ths iusl pipe Appl a drop of oil to I screwdriver ioosen th2 hose clamp on top of the ...

Page 44: ...Sto lock so push and pul out as shown in 3 Remove the coupler that is connected to Fig 10 s the rear of the control box I I 4 I Remove the fuel strainer l4mm spannrr Remove the nut on top of the fuel strainer locatctd beside The control I box See Fig 10 6 I 5 Remove ths control box bolts and ths control bos Be car l not to lose Th 10mm spanner spacer betwvzen the con or box spanner Rrmo s the bolt...

Page 45: ...ing nuts 13mm spannsr Remove the nuts that fast22 ths sngine and rubber mount and the nuts that fastsn the gsnsrator and rgjber mount 8g nut 3 pcs _ I 4 Remove the g2nsrator B2 car2ful about the Lift th2 generator with a r hain block generator balance and rsmox 2 ths framr SC S Fig 10 9 I I 5 Rrmov2 thr rubb2r mount 13mm spanner Turn the frame on its side and rzmow or box spannrr the nuT3 that fas...

Page 46: ...t removing the brush holders the I brushes will break 5 Rear cover i 1 Loosen the cover bolts and remove them 4 bolt 3 pcs 1Omm spanner or I box spanner 2 Remove the stator cover i screwdriver Turn up the stator cover edge and I remove the stator cover I t 31 Remove the rear cover See Fig 10 l 1 Lightly tap the rear cover with a plastic hammer and remove it The type that uses a con nectar does not...

Page 47: ... lo stator steel sheets the 11 If the stator does not come out I insert a screwdrive betaeen the front cover and stator and twist it I I 2 Separate the stator and rear co er It is not necessary to Separate the connector ar d wire separate the stator and Push the terminal locks in the con rear corer except when re nector with a pin havmg a needle like placing the stator rear sharp point and remove ...

Page 48: ...ox spanner or moval socket wrench I4m m I I 2 Remove the rotor 1 Sever strike the slip rings Strike the rotor by the core with a plas or windings tic hammer and remob e the rotor from I the engine taper shaft If the roror does not come out change its angle and I strike it again See Fig lo 15 1 1 Fig lo 14 Fig lo 75 I Order Item Procedure Remarks Tool 8 t Front cover i 1I Remove the front colder 13...

Page 49: ...le tapered part of the rotor shaft of oil and other forergn matter with waste cloth 21 Install the rotor and tighten the through bolt See Ftg 10 17 Tighten the through bolt by strikmg a box spanner or socket wrench hard clockwise NOTE The outside diameter and lamination thick ness of the rotor is shown in 5 2 2 ROTOR under Paragraph 5 2 FUNCTIONS NOTE The through bolt is shaped as shown below Fig ...

Page 50: ...OR cj BRUiti liOL R VER I STACY WIRES 1 I Fig IO 18 10 3 4 REAR COVER 1 Install the diode stackin the rearcover See Fig 10 20 39 x 12 mm screw 1 pc NOTE Solder an assembly of leads of the colors that meet the specifications of the circuit diagram and a connector to the diode stack DIODE I Fig lo 19 Fig IO 20 L The diode has markings of input J positive and negative j on this side Two 5 leads are b...

Page 51: ...rear cover Fig lo 22 r I Model d 1 1 s I RGX180 i 6mm j 90mm 15mm 0 24in 1 3 54 in 0 54 in RGX240 6 3 mm 100 mm 15mm RGX240D 0 24 in 3 94 in 0 54 in Table 10 2 Install the stator cover Fit the stator cover between the stator and cover bolts until it covers all the cover bolts and fold back he edge Passthe wires out of the top of rear cover through the grommet and fit the grommet into the hole in t...

Page 52: ...ITE RED I RGX240 1 I I i WHITE RED ORANGE WHITE RED BROWN GREEN I 1 RGX240D BLACK WHITE RED WHITE RED BROWN GREEN 1 I I Table 70 3 10 3 5 BRUSH hOLDER I I II 1 Install the brtish holders in the rear cover I II Passthe mounting screws through ths brush holders I I c I I push the brush holders SOthat the brushes w 111 be prr I 1 I I pendicular to the slip rings and tighten ths screws j I I Se2 Fig l...

Page 53: ...heir locks are in line with the ho es and tighten the nuts on the bottom of the frame See Fig 10 28 8 nut 4 pcs 8Qspring washer pcs GREEN WIRE FRAME UPPER Fig 10 28 NOTE The rubber mounts are so selected as to assure optimum vibration depending on model and frequency Be sure to use the rgbber mounts of the correct parts number Rubber mounts may appear the same in shape but differ in hardness Espec...

Page 54: ...ts Ipcs 60 washer _ Z PCS 6o spring washer _ 2 PCS 6onut 2 pcs 10 11 3 7 CONTROL BOX Fasten the control box to the frame and box stay NOTE Spacers must be placed between the frame and controi box See Fig 10 30 68 x 15 mm bolts 3 pcs 6 washer 4 pcs 6 spring washer 4 pcs Attach the control box to the frame in sub assembling the control box Refer to Paragraph 10 4 for sub assemblingthe control box I ...

Page 55: ...olt 3I Attach the strainer bracket to the control box lox 10mmbolts 2pcs 4 spring washer _ 2 pss 3 Fasten the strainer to the strainer bracket with the joint nuts 4 Mount the fuel tank on the side plates with rubber washersbetween the t vo 6d x 20 mm bolts _ _ 4 PCS 69 washers 4 PCS 60 spring washers _ 1 PCS NOTE For easy tank assembly glue the rubber washers around the holes in the side plates 5 ...

Page 56: ...FUEL TANK FUEL GAUGE RUBBER PIPE 4 HOSE CLAMP I i STRAINER BRACKET FUEL STRAINER BANJO BOLT BANJO BOLT RUBBER PIPE HOSE CLAMP Fig lo 33 54 ...

Page 57: ...fter disconnecting the wire from each part remove the parts NOTE The DC fuse and the full power switch have their wires soldered to them Unsolder their wires first and then remove them 10 4 3 REASSEMBLY Keverse the disassembly procedure NOTE The wires are colored for identification of capacity and gauge Be sure to use the same wires when disconnected Fig lo 34 PUSH 9 PUSH C I Fig lo 35 NOTE Termin...

Page 58: ...ng or some leads unconnected l Wire correctly y Primary Exciting coil defective l Replace exciting coll 7 OK Resistance outsrde range of 5 7 5R I qy Eq Check winding resistance I Field coil shorr range of 5 7 5 Q See the description of winding resistance in 9 l I Main coil broken Replace stator Sub coil broken l Replace stator resistance in 9 l I AVR broken Replace AVR l Clean replace 0 Check repl...

Page 59: ... Fuse burnt out OK Wrong wiring Characteristics faulty Diode broken DC coil broken Rpm unadjusted OK f Check AVR AVR broken Check for cause and replace Wire correctly l Replace Replace stator l Replace ctator 0 Adjust 0 Wire correctly c Replace 57 ...

Page 60: ...t deflect Rpm unadjusted IOK Wiring checked 1 loose wire joints 1 Wrong wiring OK i than 4f2 Field coil shorted I OK OK Brush defective Main co11 shorted Replace stator OK AVR broken Remedy Adjust Wire correctly Adjust Replace rotor Clean replace Check replace l Replace stator Replace 58 ...

Page 61: ... Load defective l 1 Remedy Adjust Change load Correct Check and correct load Correct Charge FUo Fuse breaker Check and correct load l Replace Check Correct Repiace Clean Replace Check Replace Net cnecked properly Or opera A lon returns to norm21 byhen AVR rm l Replace is replaced with anorhe one I EngIn output power Ins4ft cienr I See Englne Trouble shoo lng 59 ...

Page 62: ...The caster baseISfitted with rubber casters 5Omm in diameter and the caster base1sbolted to rhe frame 2 The frame has threaded holes for mounting the caster bases BOLT6ox15 16 pa BOLT6 15 16pcs WASHER 60 16 pa NUT 60 16 PCS 60 ...

Page 63: ...II 1 i It I 1 c I II 7 MG 1 EC SB I d CB I i I II L UHANti RED WHITE I 1 I DC OUT O T YELLOW I I I YELLOW I I I l r jj II j I 1 E II MODEL RGX240D GENERATOR CONTROL BOX ENGINE I I I I CB DC OUT lT I C 1 Gil 0 i i T YELLOW T j 1 I I BLUE 21 YELLOW i I I __ e i I I __ 61 ...

Page 64: ... I I RECl j Receptacle 220V or 24OV I I DC 1 DC Winding I I T 1 Terminal FC Field Winding I B Brush CB Circuit Breaker SP Spark Plug I AVR Automatic Voltage Regulator I I MG Magneto I I V Voltmeter I I IG Ignition Coil I PL 1 Pilot Lamp I I D Diode Stack Assy 1 EC Exciting Coil SB Stop Button IE Earth Ground Terminal I I S I U Solid State Ignition Unit I 1 F Fuse 62 ...

Page 65: ...JI HEAVY IN USTRIES LTD ...

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