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inStAll the motoRhome monitoR SyStem

Step one

Wire the towed vehicle

    

Note: there are two lengths of black wire in this kit, 

each  with  a  female  bullet  connector  at  one  end.  Use 
the short length of wire in this step.

 

1.

  Choose a mounting point at the front of the vehicle, 

near  the  male  quick  coupler  you  attached  in  step  2, 
“Install  air  lines  in  the  towed  vehicle,”  for  the  end  of 
the harness with the female bullet connector. Attach the 
connector  with  one  or  more  of  the  included  wire  ties. 
Allow enough slack so that a male bullet connector can 
be plugged into and out of it.

 

2

.  Once the female bullet connector is attached, route 

the monitor wiring harness through the engine compart-
ment, to the driver’s side of the firewall. Use the same 
route  as  the  air  line,  if  that  is  convenient.  As  before, 
avoid  lines,  hoses,  moving  parts  or  “hot”  components 
such  as  the  engine  or  exhaust  systems.  Where  ap-
propriate,  use  wire  ties  to  secure  the  wiring  harness 
in place. 

 

3.

  Route the monitor wiring harness through the same 

hole as the air line.

 

4.

  Before connecting the monitor wiring harness to the 

brake  light  wire,  determine  if  the  optional  Brake-Lite 
Relay must be installed — refer to “Brake light solutions,” 
in these instructions, for information on how to identify 
the type of brake and turn signals in the vehicle. Then, 
test  the  towed  vehicle’s  brake  lights,  as  described  in 
“Brake light solutions.”
 

  Several  wiring  alternatives  are  available  to  you, 

based  on  the  type  of  brake  and  turn  signals  in  the 
vehicle, and the results of the test.

 

5.

  Next, locate the towed vehicle’s brake light switch 

and, with a test light, find the “cold” side of the brake 
light  switch.  (The  “cold”  side  of  the  switch  does  not 
register voltage unless the brakes are applied.) With a 
12-volt meter, verify that you have found 12 VDC

+.

Then, remove the vehicle’s brake light fuse, located in 
the vehicle’s fuse panel.

  failure  to  remove  the  brake  light  fuse  from  the 
vehicle’s fuse panel may cause the vehicle’s theft 
deterrent system, or other electrical system indica-
tors, to be activated if the brake pedal is depressed 
during  the  installation.  this  may  require  non-war-
ranty repair to the vehicle.

 

6.

  Cut the brake light wire, a few inches downstream 

from the “cold” side of the brake light switch.

if the brake-lite Relay is required…

(see step 4, above)

    Install the Brake-Lite Relay now. The instructions 
are included with the kit. After the Brake-Lite Relay is 
installed, proceed to Step Two, “Wire the motorhome” 
(below).

if the brake-lite Relay is not required…

(see step 4, above)

 

7.

  If necessary, trim the monitor wiring harness, then 

attach  the  monitor  wire  to  the  brake  light  wire,  using 
the supplied yellow butt connector.

 

8.

  Ensure that the monitor wiring harness will not pres-

ent an obstacle or hazard to the driver of the vehicle, 
or interfere with the operation of the vehicle. Use one 
or  more  wire  ties,  if  necessary,  to  secure  the  wiring 
harness out of the way.

 

9.

  Reinstall the brake light fuse, which you removed 

in step 5.

continued on next page

 

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figure 14

Summary of Contents for BrakeMaster 9100

Page 1: ...nd 9160 for motorhomes with air or air over hydraulic brakes Installation Instructions Towing and Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 fax 360 735 9300...

Page 2: ...towed vehicle 8 9 IMPORTANT NOTICE Safety Definitions Statements in these instructions identified as follows are of special significance WARNING indicates a potentially hazardous situ ation which if n...

Page 3: ...that removing the fuse s will not disrupt power to BrakeMaster or otherwise af fect the installation or operation 5 Optional seat adaptor brackets are required for some towed vehicles and simplify the...

Page 4: ...2...

Page 5: ...y to adjust the tabs on the pedal clamp use pliers to bend any or all of the tabs so that they hook around and under the towed vehicle s brake pedal Once the tabs have been adjusted to a specific brak...

Page 6: ...the bottom of the mounting post is fully tightened To tighten the screw reverse the instructions in step 8 above Also make certain that you will not drill through any wiring or electrical components u...

Page 7: ...gure 6 Note if one or more jack nuts are used the anchor plate cannot be mounted on top of the carpet To attach a bolt with a jack nut drill a hole through the floorboard at the point you marked in st...

Page 8: ...the cylinder Press the ends of each clamp together until the pre drilled holes align Test fit the reservoir and slide the clamps up or down the cylinder if necessary until the pre drilled holes are bo...

Page 9: ...sitive battery cable as shown in Figure 9 Connect the stop light switch wiring to the battery switch 7 Connect the wiring continued from preceding page 765 has been installed follow the instructions i...

Page 10: ...l not be airtight After completing the installation check all the fittings for air leaks see System test Install air lines in the towed vehicle 4 Tape the open end of the air line Then route the air l...

Page 11: ...g system is not in use Figure 12 Install air lines in the towed vehicle continued from preceding page hot components such as the engine or the exhaust system Do not kink the air line or bend it to the...

Page 12: ...ernatives are available to you based on the type of brake and turn signals in the vehicle and the results of the test 5 Next locate the towed vehicle s brake light switch and with a test light find th...

Page 13: ...mit the decal depending on your preferences 4 From the top of the dashboard slide the LED through the hole wires first until the base of the bulb Figure 15 is flush to the top of the dash 5 From the u...

Page 14: ...or air booster housings will have an empty port available If this is the case the BrakeMaster air line continued on next page install THE MOTORHOME AIR LINE 12 There are three possible connection poin...

Page 15: ...connect one end of the remaining length of air line to the fitting Use the same method described in step 3 under Install air lines in the towed vehicle 9 Tape the open end of the remaining length of...

Page 16: ...system test Always deplete the stored vacuum in the towed vehicle s power brake system before towing pump the brake pedal several times Depending on the make and model of the towed vehicle it may be n...

Page 17: ...towed vehicle See Brake light solutions B With one of the motorhome turn signals acti vated depress the motorhome brake pedal Confirm that the towed vehicle s brake lights and turn signal both illumin...

Page 18: ...number 2100 or 2120 Figure 19 A supplemental braking system will affect the op eration of the vehicle s tow lighting system Use the information below to determine if optional accessories must be inst...

Page 19: ...e according to Figure 21 To test for a 3 to 2 converter use a test light to find the turn signal and brake light circuits on the motorhome electrical socket If the same circuit energizes both the turn...

Page 20: ...e and turn signal diodes as shown in Figure 21 ford neutral tow vehicles Unless the brake and turn signal diodes are jumped the towed vehicle s brake light circuits will override the motorhome s turn...

Page 21: ...ve a power brake system even though the power brakes are not activated while towing If the reducer is not installed BrakeMaster will apply excessive force to the towed vehicle s brake pedal TROUBLESHO...

Page 22: ...aking systems the Brake Pres sure Reducer delivers a correspondingly reduced braking pressure that eliminates over braking issues associated with these hybrids and Hummers In addition to BrakeMaster t...

Page 23: ...17 18 Fuses Removing from towed vehicle prior to installation 1 Removing brake light fuse during motorhome monitor installation 10 LED motorhome monitor Attaching during initial installation 11 Proper...

Page 24: ...s the right to make changes at any time without notice in material specifica tions and models or to discontinue models We get your towed car there while stopping safely along the way Towing and Suspen...

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