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Operation

2

      

CAUTION

  The Brake Pressure Reducer (part number 900002) 
is required for: 1) all towed vehicles with full-time (‘ac-
tive’) power braking systems; and 2) all towed vehicles 
without power brakes —
  1) Vehicles with ‘active’ brake systems include sev-
eral hybrid vehicles, such as some models of the Ford 
Escape hybrid and the Mercury Mariner hybrid, as well 
as the H3 Hummer. These vehicles, and others with 
these systems, are designed so that even when the 
vehicle is set to ‘tow’ mode, the braking system is still 
active, thus requiring minimal pressure to engage the 
brakes.
  2) BrakeMaster is designed to work with vehicles 
that have a power brake system (even though the 
power brakes are not activated while towing). 
  If the Brake Pressure Reducer is not installed in 
vehicles with ‘active’ braking systems or in vehicles 
that do not have power brakes, BrakeMaster will apply 
excessive force to the towed vehicle’s brake pedal, 
causing severe tire and/or brake system damage, and/
or other consequential, non-warranty damage.

Step A

Prepare the vehicles for towing

 1.

  First, connect the tow bar to the motorhome and the 

towed vehicle. 
    Then, according to the manufacturer, make all adjust-
ments necessary to prepare the vehicle for towing. 
    These adjustments may include: turning the ignition 
key to the ‘tow’ position; pulling fuses; disconnecting the 
battery; and setting the transmission to a particular gear 
or in a particular sequence. 
    Refer to the owner’s manual or call the dealership for 
vehicle-specific information.

CAUTION

  To prevent the towed vehicle from rolling, connect 
the tow bar to both vehicles before shifting the towed 
vehicle’s transmission into the proper gear for tow-
ing.

Figure 1

Figure 2

 2.

  Make certain that the towed vehicle’s emergency brake 

is released.

      

  Failure to release the towed vehicle’s emergency 
brake before towing will result in severe brake dam-
age,  or a brake system fire. Damage caused by ne-
glecting to release the emergency brake before towing 
is not covered under warranty.
  Failure to follow these instructions may cause 
property damage, personal injury or even death.

 3.

  Pump the towed vehicle’s brake pedal several times, to 

release the stored vacuum in the power brake system.

CAUTION

  Always release the stored vacuum in the towed 
vehicle’s power brake system before towing — pump 
the brake pedal several times.
  Depending on the make and model of the towed 
vehicle, it may be necessary to pump the brake pedal 
repeatedly to release the vacuum.
  If the vacuum is not released, the supplemental 
braking system will apply excessive braking force 
when it is activated, which will cause severe tire and/
or brake system damage to the towed vehicle.

Step B

Attach the pedal clamp and air cylinder

   Note: the pedal 
clamp will not fit the 
brake pedals of a 
small number of late-
model Volkswagen 
vehicles, such as the 
2 0 07 Vo l kswag e n 
Golf. A photo of the 2007 Golf brake pedal is shown to 
the right.
    Use the optional 9329-VW replacement pedal clamp 
for these vehicles.

 1.

  Slide the driver’s seat back, as far as it will go.

 

2.

  Verify that the pedal clamp is right side up, as shown 

continued on next page

Summary of Contents for BrakeMaster 9060

Page 1: ......

Page 2: ...are in a separate document Read all instructions before installing or operating the BrakeMaster system Fail ure to understand how to install or operate BrakeMas ter could result in property damage pe...

Page 3: ...nder The BrakeAway system will bring your towed vehicle to a controlled stop in the un likely event of a break away You will connect the break away cable be tween the two vehicles before towing and di...

Page 4: ...the dealership for vehicle specific information CAUTION To prevent the towed vehicle from rolling connect the tow bar to both vehicles before shifting the towed vehicle s transmission into the proper...

Page 5: ...over the spring post fit the spring post through one of the slots Figure 3 and reattach the hairpin clip Figure 3 7 Now that the pedal clamp is in place attach the ad justable arm to the mounting pos...

Page 6: ...e BrakeAway system to the break away ring Figure 8 on the break away switch Clip the other end of the steel cable to the rear of the motorhome close to the center Note the BrakeAway system is included...

Page 7: ...pedal down The break away air reservoir must be charged as described above every time the motorhome and towed vehicle are connected If the air reservoir is not charged the break away system will not...

Page 8: ...er 9100 and 9160 block the motor home wheels and turn the motorhome engine on After the air compressor is completely charged release the parking brake 6 Confirm the proper operation of the braking sys...

Page 9: ...e quick couplers 7 Figure 9 You will use six quick couplers to connect and dis connect the BrakeMaster air lines They are in pairs one male and one female A pair of the couplers are at each end of the...

Page 10: ...itor LED is functioning each time before towing see page 6 If the monitor light does not turn on and off as the supplemental brakes are applied and re leased the owner must discontinue using the suppl...

Page 11: ...UTION The handle on the air tank drain valve should only be opened to drain the air tank After draining the tank close the handle as shown in Figure 11 If the handle is open during towing the air com...

Page 12: ...the line which would restrict the air flow replace the entire section if any are found 2 Make certain that the air cylinder has been installed directly in line with the brake pedal If it is mounted at...

Page 13: ...enoid valve Have an assistant depress the motorhome brake pedal the proportioning valve should release air each time the pedal is depressed A If there is air at the proportioning valve follow the air...

Page 14: ...remain extended Symptom The towed vehicle brakes abruptly the first time Brake Master is activated flat spotting the tires Also after towing there may be excessive brake dust on the wheels of the tow...

Page 15: ...y pin 356997 00 7 1 mounting post 450596 8 1 quick exhaust valve 450601 50 9 1 1 4 tube sold by the foot 450700 10 1 brass insert 450735 11 1 black weather cap with lanyard 450760 50 12 1 fuse tap 450...

Page 16: ...450720 19b 1 orange shield base 450762 20 1 female quick coupler assembly complete excluding air line 921004 60 20a 1 female quick coupler housing 450710 Item Qty Description Part Number 21 1 BrakeAw...

Page 17: ...color coded red 900001 24a 1 bleeder valve includes brake bleed screw 450088 24b 1 1 8 to 1 4 tube 450050 24c 1 mac valve solenoid muffler sold separately identical to valve on BrakeAway assembly 4504...

Page 18: ...onary statement 6 8 Function of the monitor light 8 Test for proper operation 6 Warranty disclaimer 8 Parts lists For all BrakeMaster systems 13 14 For specific BrakeMaster systems 14 For BrakeMaster...

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