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Parts

14

for all BrakeMaster systems — 9060, 9100 and 9160

continued from preceding page

continued from preceding page

  Item 

Qty.  Description 

Part Number

  14 

  1 

LED monitor light assembly ..........300065-00

  15 

  1 

LED monitor light decal ................854217-00

  16 

  1 

50-foot section of monitor wire 

    (color-coded 

red) ..........................450008-50

  17 

  1 

patch cord monitor wire 

    (color-coded 

green) ........................... 450008

  18 

  1 

15-foot section of monitor wire 

    (color-coded 

blue) .........................450008-15

  19 

  1 

male quick coupler assembly, 

    complete 

(excluding 

air 

line 

    and 

orange 

shield 

base) ...............921004-50

 

 19a  1 

male quick coupler housing ............... 450720

 

 19b  1 

orange shield base ............................ 450762

  20 

  1 

female quick coupler assembly, 

    complete 

(excluding 

air 

line) .........921004-60

 

 20a  1 

female quick coupler housing ............ 450710

  Item 

Qty.  Description 

Part Number

  21 

  1  BrakeAway assembly, complete ..... 8600

 

 21a  1  air  cylinder 

 

 

 

  (does not include drain valve) ..... 450022

 

 21b  1  drain  valve .................................. 450115

 

 21c  1  1/8" female pipe thread tee.... 200290-00

 

 21d  1  break away switch and pin .... 200200-00

 

 21e  1  break away pin only ............... 200200-20

 

 21f  2  2" rubber clamps ......................... 450092

 

 21g  1  coiled break away cable ................. 8602

  Item 

Qty.  Description 

Part Number

  22 

  1  1/2" air line tee (optional) ............ 450076

  23 

  1  3/8" air line tee ............................ 450077

Air line tees

for models 9100 and 9160 only

for specific BrakeMaster systems

BrakeAway

included with models 9160 and 9060; optional with model 9100

Summary of Contents for BrakeMaster 9060

Page 1: ......

Page 2: ...are in a separate document Read all instructions before installing or operating the BrakeMaster system Fail ure to understand how to install or operate BrakeMas ter could result in property damage pe...

Page 3: ...nder The BrakeAway system will bring your towed vehicle to a controlled stop in the un likely event of a break away You will connect the break away cable be tween the two vehicles before towing and di...

Page 4: ...the dealership for vehicle specific information CAUTION To prevent the towed vehicle from rolling connect the tow bar to both vehicles before shifting the towed vehicle s transmission into the proper...

Page 5: ...over the spring post fit the spring post through one of the slots Figure 3 and reattach the hairpin clip Figure 3 7 Now that the pedal clamp is in place attach the ad justable arm to the mounting pos...

Page 6: ...e BrakeAway system to the break away ring Figure 8 on the break away switch Clip the other end of the steel cable to the rear of the motorhome close to the center Note the BrakeAway system is included...

Page 7: ...pedal down The break away air reservoir must be charged as described above every time the motorhome and towed vehicle are connected If the air reservoir is not charged the break away system will not...

Page 8: ...er 9100 and 9160 block the motor home wheels and turn the motorhome engine on After the air compressor is completely charged release the parking brake 6 Confirm the proper operation of the braking sys...

Page 9: ...e quick couplers 7 Figure 9 You will use six quick couplers to connect and dis connect the BrakeMaster air lines They are in pairs one male and one female A pair of the couplers are at each end of the...

Page 10: ...itor LED is functioning each time before towing see page 6 If the monitor light does not turn on and off as the supplemental brakes are applied and re leased the owner must discontinue using the suppl...

Page 11: ...UTION The handle on the air tank drain valve should only be opened to drain the air tank After draining the tank close the handle as shown in Figure 11 If the handle is open during towing the air com...

Page 12: ...the line which would restrict the air flow replace the entire section if any are found 2 Make certain that the air cylinder has been installed directly in line with the brake pedal If it is mounted at...

Page 13: ...enoid valve Have an assistant depress the motorhome brake pedal the proportioning valve should release air each time the pedal is depressed A If there is air at the proportioning valve follow the air...

Page 14: ...remain extended Symptom The towed vehicle brakes abruptly the first time Brake Master is activated flat spotting the tires Also after towing there may be excessive brake dust on the wheels of the tow...

Page 15: ...y pin 356997 00 7 1 mounting post 450596 8 1 quick exhaust valve 450601 50 9 1 1 4 tube sold by the foot 450700 10 1 brass insert 450735 11 1 black weather cap with lanyard 450760 50 12 1 fuse tap 450...

Page 16: ...450720 19b 1 orange shield base 450762 20 1 female quick coupler assembly complete excluding air line 921004 60 20a 1 female quick coupler housing 450710 Item Qty Description Part Number 21 1 BrakeAw...

Page 17: ...color coded red 900001 24a 1 bleeder valve includes brake bleed screw 450088 24b 1 1 8 to 1 4 tube 450050 24c 1 mac valve solenoid muffler sold separately identical to valve on BrakeAway assembly 4504...

Page 18: ...onary statement 6 8 Function of the monitor light 8 Test for proper operation 6 Warranty disclaimer 8 Parts lists For all BrakeMaster systems 13 14 For specific BrakeMaster systems 14 For BrakeMaster...

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