RND 560-00160 — SOLDER STATION & FUME EXTRACTOR
achieved with leaded alloy, 60% tin, 40% lead (60/40). The tip working temperature of
solder is detailed below and can vary slightly from manufacturer to manufacturer.
Melting point...................................................................................................................215°C
Normal Operation ...........................................................................................................320°C
Production Line Operation ..............................................................................................380°C
Desoldering Operation for Small Joint ............................................................................320°C
Desoldering Operation for Larger Joint ...........................................................................400°C
NOTE:
Lead-free solder alloys require a working temperature of 30°C higher than the
previous generation of electrical soldering.
Caution: Temperatures above 400°C should not be used for normal soldering purposes;
however temperatures above 400°C may be used for short periods when required.
Possible causes of tip not tinning
1.
Tip temperature higher than 400°C
2.
Working surface is not well tinned during idling periods
3.
Lack of flux in soldering, wicking, repairing and touch-up etc. operations.
4.
Wiping tip on high sulphur content sponge, dirty or dry sponge and/or rags.
5.
Contacting with organics, plastic resins, silicone grease, and other chemicals.
6.
Impurities in solder and/or low tin content.
Care of Tips:
Important: Remove the tip and clean after every use of at least once a week, remove any
loose build up in the barrel or tip to prevent tip seizing. The tips supplied are iron plated
copper and if used properly will last a long time.
1.
Always keep tip tinned before returning the iron to the holder prior to switching off or
storing for any period of time, wipe only before using.
2.
Don’t keep iron set at high temperatures for long period as this will break down the
surface plating of the tip.
3.
Don’t use excessive pressure on a tip or rub a tip on a joint during the making of a joint
as it does not improve heat transfer and damages the tip.
4.
Never clean tip with abrasive materials or files.
5.
Don’t use fluxes containing chloride or acid. Use only rosin or activated rosin fluxes.
If any oxide film does form, this can be cleaned by carefully rubbing with a
“600-800 grit” emery cloth, or isopropyl alcohol and re-heat. Re-tin the tip using
rosin core solder.
New Tip:
Care for the new tip according to the following procedures for longer tip life.
1.
Set temperature at 250°C, then turn main power switch “on”.
2.
Flood the tinned surfaces with rosin core solder after reaching 250°C.
3.
Set to desired temperature after warming at 250°C for three minutes.
4.
The iron is ready for use after reaching the pre-set desired temperature.
Maintenance:
Tip Replacement and Dressing
1.
Turn off the iron and disconnect the mains plug from the mains supply.
2.
Allow the iron to cool completely before attempting disassembly.
3.
Unscrew the knurled nut, and remove the barrel assembly.
Note: the ceramic heating element may be broken by careless handling.
4.
Remove the tip, and blow out any accumulated dust. Avoid getting dust in your eyes.
Replace the tip and screw back the retaining knurled nut and barrel assembly using
only firm hand pressure to tighten. Do not use pliers.
Filter Replacement:
Under normal operating conditions the filter should be replaced once a month or when
excessive dust has obviously adhered to or discoloured the filter. Failure to change the
filter regularly will directly affect the absorption capacity and effectiveness of the fume
extractor.
Follow the directions on the back page to replace the filter. Replacement
filter part number: 130mm2
General Cleaning:
The outer case of iron or station may be cleaned with a damp cloth using small amounts of
liquid detergent.
Never douse the unit in liquid or allow any to enter the case of the station. Never use any
solvent to clean the case.
WARNING
•
The appliance is not intended for use by young children or infirm persons without
supervision.
•
Young children should be supervised to ensure they do not play with the appliance.
•
The soldering iron must be placed on its stand when not in use.
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