RKR Designs LLC Alpha 8410 User Manual Download Page 25

4

4

4

DOCNUMBER 8410

Document Issue 1.1
August 2015

Page 4–3

RKR Designs LLC

Alpha 8410 Linear Amplifier User Manual

Setting Up the Amplifier

CAUTION

!

CAUTION!  

Do not use the transformer’s shipping bolts. They are too 

long and will damage the transformer!

4.3  Check the Tubes and Exhaust Chimney

With the amplifier cover removed, check and, if necessary, adjust the 
tubes and the exhaust chimney.

Procedure 4-3  

Check the tubes and the exhaust chimney

Step 1 

Ensure that the tubes are firmly seated in their sockets.

The 4CX1500B tubes have bayonet-style bases. Each tube is installed 
onto a central pin in the tube socket and then rotated clockwise into place 
so that the flanges on the tube line up with the connectors in the socket. To 
remove a tube, rotate it counter-clockwise and then pull it up out of the 
socket.

Step 2 

Ensure that the anode connector is tightly clamped to the tube.

Step 3 

Ensure that the silicon-rubber exhaust chimney is straight and that the 
bottom is firmly against the tube deck and completely covers the airflow 
opening in the deck.

The chimney should be flush with the top cover when it is placed back on 
the amplifier. Tube-cooling exhaust must exit only through the tube anode 
fins; it must not be allowed to escape outside them.

IMPORTANT: 

Damage caused by insufficient cooling 

airflow is not covered under warranty.

4.4  Connect the Voltage Tap

Selecting the appropriate tap for your situation optimizes amplifier 
performance, safety, and lifetime.

!

IMPORTANT

We strongly recommend that you operate the amplifier on 240 VAC. 
If you choose to do otherwise, see 

Section 3.2, “Limitations of 

Operation at Nonstandard Voltage,” page 3–4

.

The primary voltage taps are located on the top of the mains board, 
between the transformer and the front panel.There is a row of five “fast-
on” connectors (J22 to J26) and a flying jumper connector that mates with 
them (see 

Figure 4-1

).

Summary of Contents for Alpha 8410

Page 1: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC Document Issue 1 1 August 2015...

Page 2: ...gust 2015 Alpha 8410 Linear Amplifier User Manual RKR Designs LLC 632 S Sunset St Longmont CO 80501 303 473 9232 To reach technical support or obtain copies of this document go to www rksdesignsllc co...

Page 3: ...dard Voltage 3 4 4 Setting Up the Amplifier 4 1 4 1 Unpack the Amplifier and Transformer 4 1 4 2 Connect the Transformer 4 2 4 3 Check the Tubes and Exhaust Chimney 4 3 4 4 Connect the Voltage Tap 4 3...

Page 4: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC Contents Product Release 1 DOCNUMBER 8410 Document Issue 1 1 Page iv August 2015...

Page 5: ...chimney page 4 3 Procedure 4 4 Connect the voltage tap page 4 4 Procedure 4 5 Connect the cables page 4 4 Procedure 4 6 Connect the transceiver keying line page 4 7 Procedure 5 1 Start up the amplifie...

Page 6: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC List of Procedures DOCNUMBER 8410 Document Issue 1 1 Page vi August 2015...

Page 7: ...ble of continuous operation at 1500 W peak power output on single sideband SSB keyed continuous wave CW slow scan television SSTV radioteletype RTTY digital modes or FM with no time limit CAUTION CAUT...

Page 8: ...ble of full CW break in QSK and all digital modes when used with any appropriate transceiver Built in protective functions The control system incorporates protective functions that minimize the probab...

Page 9: ...ly in place and all attachment screws inserted NEVER turn on the amplifier without a good ground connection on the rear panel ground terminal NEVER turn the amplifier back on after a hard fault that i...

Page 10: ...is available from several sources Go to our website at www rksdesignsllc com and click Support On this site you can get the following assistance Alpha Forum FAQs Legacy equipment information Manuals...

Page 11: ...supplies are regulated The control circuit uses a microprocessor in the loop to monitor and control amplifier operation There are seven circuit boards in the amplifier Center partition board Control...

Page 12: ...ifications DOCNUMBER 8410 Document Issue 1 1 Page 2 2 August 2015 22 2 The amplifier front back and interior are shown below see Figure 2 1 Figure 2 2 and Figure 2 3 Amplifier components are listed al...

Page 13: ...vintage 2 1 Boards The following amplifier boards are described below in alphabetical order Center partition board Control board Display board HV board Mains board Transmit receive T R board Tube dec...

Page 14: ...serial peripheral interface SPI It contains a regulator to drop voltage from 12 V to 5 V for the display HV Board The main high voltage for the amplifier is created on the HV board using a full wave...

Page 15: ...tant voltages for the amplifier are brought to test points on this board The primary voltage taps are located on the top of the mains board between the transformer and the front panel There is a row o...

Page 16: ...reliable high efficiency low distortion performance in a very compact volume The basic topology is pi L which provides harmonic attenuation adequate to meet the requirements of all countries globally...

Page 17: ...bsorbs most of the input drive power The RF voltage across this resistor is added to the grid 1 DC bias to provide the net low impedance tube grid 1 bias The RF impedance represented by grid 1 and its...

Page 18: ...C voltage 100 120 200 220 240 selectable AC current 15 amps 240 VAC 1500 W Input impedance 50 ohms Output impedance 50 ohms RF connectors SO 239 Cooling Forced air Size 17 3 W x 7 H x 21 0 D including...

Page 19: ...C circuit If you do not have a 240 VAC outlet in your station have a licensed electrical contractor install one A minimum of a 20 A capacity is required A 20 A breaker on your 240 V circuit is suffici...

Page 20: ...d the use of compressed air for dust removal Step 3 Ready your antenna for 1500 W Ensure that all antennas are rated for 1500 W and that they are carefully tuned and installed for minimum voltage SWR...

Page 21: ...moisture penetrate under the jacket NOTE The FCC requires users to check their installations for compliance with published values for allowable exposure to RF fields This information is available in...

Page 22: ...W PEP operation CW or SSB may be possible if your AC line service has sufficient current capacity 30 A circuit recommended However 1500 W continuous should not be expected High 250 V Tube lifetimes ma...

Page 23: ...wly throughout these procedures to avoid bumping and damaging adjacent wires connectors and components 4 1 Unpack the Amplifier and Transformer Procedure 4 1 Unpack the amplifier and transformer Step...

Page 24: ...er on a tilt so far that the transformer is cantilevered or hangs out to any degree can cause the chassis to distort Step 3 Pick the transformer up by the handle and move it onto the lip at the edge o...

Page 25: ...e connector is tightly clamped to the tube Step 3 Ensure that the silicon rubber exhaust chimney is straight and that the bottom is firmly against the tube deck and completely covers the airflow openi...

Page 26: ...nominal primary voltages 100 120 200 220 and 240 V cover all the line voltages normally encountered around the world The nominal midrange voltage for each tap is printed on the mains board circuit bo...

Page 27: ...e necessary with a 240 V circuit configured 120V N 120V without a separate ground commonly found in the US 1b Connect the black and white power cord wires to the two hot wires of the AC source Either...

Page 28: ...able connector 6b Ensure that the T R relay contact closes Protection circuitry prevents hot switching when RF drive is applied Modern transceivers have the proper time delay between key up and the st...

Page 29: ...processing adjust the MIC or MIKE controls For more information see the manual for your particular transceiver 4 7 Connect the Transceiver Keying Line Procedure 4 6 Connect the transceiver keying line...

Page 30: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC Setting Up the Amplifier DOCNUMBER 8410 Document Issue 1 1 Page 4 8 August 2015 44 4...

Page 31: ...F To enter this state Plug the amplifier into the AC line supply In this state The front panel is dark The internal auxiliary 5 V power supply is on The microprocessor is powered up and communicates v...

Page 32: ...ter can use the antenna but the amplifier does not amplify the signal Certain faults cause the amplifier to return to this mode Operational but unkeyed Key in has not been asserted To enter this state...

Page 33: ...twice per second indicating that warmup is still in progress The FAULT OPER and STBY LEDs remain unlit Step 6 Ensure that exhaust air is detectable from the exit vent holes above the tubes If exhaust...

Page 34: ...t bit of SWR in fact you lose power this way The Alpha 8410 senses the beginning of any RF arc in for example a TUNE or LOAD variable capacitor and automatically switches the amplifier to standby with...

Page 35: ...lifier s specific tuneup table Step 6 Key the amplifier with 20 W drive and adjust the TUNE control for a peak in RF out that should be at the same point as a dip in Ip Step 7 Increase the drive to ge...

Page 36: ...e TUNE control to deflect the GAIN LED maximum rightward 7b Adjust the LOAD control to place the illuminated GAIN LED between the white lines above and below the LED bargraph Repeat this step at least...

Page 37: ...The amplifier operates in Class AB1 when delivering maximum output power consistent with excellent linearity A small amount of grid current flows which you can monitor as follows The GRID MIN LED ligh...

Page 38: ...AC power from the amplifier then determine and correct the cause of the trip before turning the amplifier back on This hard fault trip circuit does not rely on the microcontroller for its operation a...

Page 39: ...k switch that removes primary power from the amplifier and a crowbar that short circuits high voltage to the chassis when the cover is lifted These interlocks protect against electric shock resulting...

Page 40: ...extremely dusty secure a thin air filter of the type used for window air conditioners across the air intake on the rear panel Step 6 Replace the cover and reconnect the AC line cord to the power sour...

Page 41: ...crowbar is closed the step start fuse normally blows Step 5 Replace the cover and reconnect the AC line cord to the power source 6 3 Retune the Amplifier Normally you need to retune the amplifier only...

Page 42: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC Maintaining the Amplifier DOCNUMBER 8410 Document Issue 1 1 Page 6 4 August 2015 66 6...

Page 43: ...ier attempts to return to OPERATE mode You can shorten this 4 s period by toggling the OPER STBY switch While the FAULT LED is flashing the Ip and HV LEDs indicate which fault type caused the amplifie...

Page 44: ...ed 1 5 A If the current exceeds 2 5 A AC select relays are de energized and the amplifier shuts off completely Resolution 1 Retune the amplifier 2 Ensure that the amplifier is not overdriven 3 Fix any...

Page 45: ...to below the threshold at the end of 500 ms Fault 4 results When power exceeds 100 W the absolute maximum value at which the amplifier can operate an immediate Fault 4 results Resolution Decrease the...

Page 46: ...n Ensure that the cover is in place and all screws are securely inserted 3 One or more connectors may be loose Check that all of the transformer connectors are securely attached that the 3x3 molex con...

Page 47: ...is connected to the correct port on the transceiver and that amplifier keying is enabled 3 If the tube current has exceeded 2 5 A follow the resolution instructions for Fault type 2 page 7 2 and Fault...

Page 48: ...ive and or amplifier loading may be insufficient Decrease drive from the transceiver Recheck the amplifier tuning 2 The coaxial connector coax feed line antenna feed point balun tuner or antenna trap...

Page 49: ...with time ALC Automatic Level Control Technology that automatically controls output power ampere Unit of electric current ARRL American Radio Relay League US national organization of amateur radio ope...

Page 50: ...equency shift keying Type of frequency modulation in which information is conveyed by shifts in the output frequency between predetermined values H HF High frequency Radio frequency within the range 3...

Page 51: ...ts P PSK Phase shift keying Digital modulation scheme in which information is conveyed by changes or modulations in the phase of a reference signal Q QSK Quadrature shift keying Digital modulation sch...

Page 52: ...command SWR Standing wave ratio Ratio of the amplitude of a partial standing wave at an antinode maximum to the amplitude at an adjacent node minimum Measure of antenna and feedline efficiency T T R T...

Page 53: ...DOCNUMBER 8410 Document Issue 1 1 August 2015 Page Schem 1 Schematics Schematics NOTE The following pages contain detailed schematics for the Alpha 8410 linear amplifier...

Page 54: ...Alpha 8410 Linear Amplifier User Manual RKR Designs LLC Page Schematics DOCNUMBER 8410 Document Issue 1 1 Page Schem 2 August 2015...

Reviews: