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61-1000RK-05/61-0140RK-05 Combustible Gas Detector • 11

Maintenance

This section describes maintenance procedures. It includes preventive maintenance, 
troubleshooting, and component replacement procedures.

Preventive Maintenance

This section describes a preventive maintenance schedule to ensure the optimum 
performance of the combustible gas detector. It includes daily and quarterly procedures.

Daily

Verify a display reading of 0% LEL at the controller. Investigate significant changes in the 
reading.

Quarterly

Calibrate the detector as described in the Calibration section of this manual.

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended 
action for problems you may encounter with the combustible gas detector.

NOTE:

This troubleshooting guide describes detector problems only. See the controller 
operator’s manual for problems you may encounter with the controller.

Table 2:Troubleshooting the Combustible Gas Detector

Condition

Symptom(s)

Probable Causes

Recommended Action

Fail Condition

• Controller indicates a 

fail condition.

• The detector wiring is 

disconnected or 

misconnected.

• The detector zero 

signal is low enough to 

cause a fail condition.

• The detector is 

malfunctioning.

1. Verify that the detector wiring is 

correct and secure.

2. Calibrate the detector.
3. If the fail condition continues, replace 

the detector.

4. If the fail condition continues, contact 

RKI for further instruction.

Slow or No 
Response/

Difficult or 

Unable to 
Calibrate

• Unable to accurately 

set the zero or 

response reading 

during calibration.

• Detector requires 

frequent calibration.

Note:

Under “normal” 

circumstances, the 
detector requires 
calibration once every 
three months.
Some applications may 
require a more frequent 
calibration schedule.

• The calibration cylinder 

is low, out-dated, or 

defective.

• The calibration gas is 

not an appropriate 

concentration.

• The detector is 

malfunctioning.

1. Verify that the calibration cylinder 

contains an adequate supply of a 

fresh test sample.

2. Verify that the calibration gas 

concentration is appropriate for the 

detector.

3. If the calibration/response difficulties 

continue, replace the detector.

4. If the calibration/response difficulties 

continue, contact RKI for further 

instruction.

Summary of Contents for 61-0140RK-05

Page 1: ...www rkiinstruments com 61 1000RK 05 61 0140RK 05 Combustible Gas Detector Operator s Manual Part Number 71 0087RK Revision F Released 10 26 18...

Page 2: ...h Periodic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upo...

Page 3: ...or replacement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENT...

Page 4: ...g the Combustible Gas Detector 7 Wiring the Combustible Gas Detector 8 Startup 10 Introducing Incoming Power 10 Setting the Zero Signal 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 11 R...

Page 5: ...references to the junction box and junction box terminal strip Specifications WARNING Do not use this product in a manner not specified in this instruction manual Table 1 lists specifications for the...

Page 6: ...ubs are normally 3 4 NPT so a 3 4 x 1 2 NPT reducer may be necessary to install the combustible gas detector A flame arrestor guard is located at the bottom of the detector and is permanently bonded t...

Page 7: ...controller conduit hub Mounting the Combustible Gas Detector 1 Select a mounting site that is representative of the monitoring environment Consider the following when you select the mounting site Sele...

Page 8: ...ed NEMA 4X and classified explosion proof for Class I Groups B C and D 6 Connect the wires to the terminal block in the junction box WARNING To maintain the explosion proof classification of the LEL d...

Page 9: ...stible Gas Detector 9 Figure 3 Wiring the Combustible Gas Detector to a Controller Green White Red Controller LEL Detector Terminals J Box Terminal Strip Black Detector W ires Red Green White Combusti...

Page 10: ...eading Setting the Zero Reading WARNING Do not remove the junction box cover while the circuits are energized unless the area is determined to be non hazardous Keep the junction box cover tightly clos...

Page 11: ...on Fail Condition Controller indicates a fail condition The detector wiring is disconnected or misconnected The detector zero signal is low enough to cause a fail condition The detector is malfunction...

Page 12: ...for environmental conditions apply thread sealant or Teflon tape to the hub and or detector threads to seal them 7 If the detector is installed directly on a controller connect the detector leads to t...

Page 13: ...Calibration This section describes how to calibrate the combustible gas detector It includes procedures to prepare for calibration set the zero reading set the response reading and return to normal op...

Page 14: ...ector to gas turn the regulator s on off knob counterclockwise to open it 3 Allow the gas to flow for one minute before continuing with the directions 4 After setting the response reading turn the reg...

Page 15: ...in air 34 liter steel 81 0004RK 03 Calibration cylinder 50 LEL propane in air 103 liter 81 0007RK 01 Calibration cylinder 15 LEL hexane in air 34 liter steel 81 0012RK 01 Calibration cylinder 50 LEL m...

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