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61-1000RK-05 Combustible Gas Detector• 11

 

Quarterly

 

Calibrate the detector as described in the Calibration section of this manual.

 

Troubleshooting

 

The troubleshooting guide describes symptoms, probable causes, and recommended 
action for problems you may encounter with the combustible gas detector.

 

NOTE:

 

This troubleshooting guide describes detector problems only. See the controller 

 

operator’s manual for problems you may encounter with the controller.

 

Replacing the Combustible Detector

 

1. Turn off the controller.

2. Turn off power to the controller.

3. Remove the junction box cover.

4. Disconnect the detector leads from the terminal block inside the junction box. Note 

the position of the color-coded leads as you remove them.

5. Unscrew the detector from the junction box.

6. Guide the detector leads of the replacement detector through the bottom conduit hub 

of the junction box, then screw the mounting threads of the detector into the conduit 
hub.

7. Connect the detector leads of the terminal block in the same position as the leads you 

removed in step 4.

 

Table 2:Troubleshooting the Combustible Gas Detector 

Condition

Symptom(s)

Probable Causes

Recommended Action

 

Fail Condition

• Controller indicates a 

fail condition.

• The detector wiring is 

disconnected or 
misconnected.

• The detector zero 

signal is low enough to 
cause a fail condition.

• The detector is 

malfunctioning.

1. Verify that the detector wiring is 

correct and secure.

2. Calibrate the detector.

3. If the fail condition continues, replace 

the detector.

4. If the fail condition continues, contact 

RKI for further instruction.

Slow or No 
Response/
Difficult or 
Unable to 
Calibrate

• Detector responds 

slowly or does not 
respond to response 
test.

• Unable to accurately 

set the zero or 
response reading 
during calibration.

• Detector requires 

frequent calibration.

 

Note:

 

Under “normal” 

circumstances, the 
detector requires 
calibration once every 
three months.
Some applications may 
require a more frequent 
calibration schedule.

 

• The calibration cylinder 

is low, out-dated, or 
defective.

• The detector is 

malfunctioning.

1. Verify that the calibration cylinder 

contains an adequate supply of a 
fresh test sample.

2. If the calibration/response difficulties 

continue, replace the detector.

3. If the calibration/response difficulties 

continue, contact RKI for further 
instruction.

Summary of Contents for 61-1000RK-05

Page 1: ...www rkiinstruments com 61 1000RK 05 Combustible Gas Detector Operator s Manual Part Number 71 0087RK Revision A Released 12 14 05...

Page 2: ...placement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATION...

Page 3: ...unting the Combustible Gas Detector 6 Wiring the Combustible Gas Detector 7 Startup Introducing Incoming Power 9 Setting the Zero Signal 9 Maintenance 10 Preventive Maintenance 10 Troubleshooting 11 R...

Page 4: ...ble gas detector Specifications WARNING Do not use this product in a manner not specified in this instruction manual Table 1 lists specifications for the combustible gas detector NOTE The following sy...

Page 5: ...low you to mount the combustible gas detector into the bottom conduit hub of the junction box A rainshield screws onto the bottom of the detector The rainshield helps protect the detector from debris...

Page 6: ...ing when you select the mounting site Select a site where the detector is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration proced...

Page 7: ...hielded cable or four wires in conduit through the top conduit hub of the junction box WARNING To maintain the explosion proof classification of the LEL detector junction box combination a conduit sea...

Page 8: ...stible Gas Detector 8 Figure 2 Wiring the Combustible Gas Detector to a Controller Combustibles Detector DetectorWires Controller LEL Detector Terminals Green Red Green Red Terminal Strip Black White...

Page 9: ...tion manual CAUTION Allow the detector to warm up for 5 minutes before you continue with the next section Setting the Zero Reading Setting the Zero Reading CAUTION If you suspect the presence of combu...

Page 10: ...xternal alarms before performing this test 1 Place the controller into its calibration program or disable external alarms 2 Verify that the controller display reading is 0 LEL If the controller readin...

Page 11: ...p 4 Table 2 Troubleshooting the Combustible Gas Detector Condition Symptom s Probable Causes Recommended Action Fail Condition Controller indicates a fail condition The detector wiring is disconnected...

Page 12: ...arms NOTE Calibrating the combustible detector may cause alarms Be sure to put the controller into its calibration program or disable external alarms before continuing Setting the Zero Reading CAUTION...

Page 13: ...of the calibration kit in a safe and convenient place Parts List Table 3 lists replacement parts and accessories for the 61 1000RK 05 combustible gas detector Table 3 Parts List Part Number Descriptio...

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