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ASSEMBLE BACK PANEL

 

SELECT:

 

 

6 x 1.890 m Wall Sheets

 

1 x 3.020 m Top Plate (Red)

 

1 x 3.020 m Bottom Plate (Green)

 

72 x 30mm Galv Clouts

 

10 x Rivets

 

STEP 1:

 

 

• 

Lay out 1 x Top Plate and 1 x Bottom Plate on a 
flat surface as shown (corner cutouts to face in-
wards). 

 

STEP 2:

 

 

• 

Place 6 x 1.890 m wall sheets on top of timber 
Plates with bottom of sheets flush with each other. 

 

 

• 

Rivet the sheets together on overlaps as shown

.

 

STEP 3:

 

 

• 

Nail the wall sheets to the Top Plate at each end making sure 
that the top of the sheets are flush with the top of the Top 
Plate and that the sides of the wall sheets overhang the Top 
Plate by 

15mm

 as shown.

 

 

• 

Check that the Top Plate is straight then nail wall sheets to 
the Top Plate, using two clouts per pan. 

 

STEP 4:

 

 

• 

Nail the wall sheets to the Bottom Plate at each end, 

 

     ensuring that each side of the wall sheets overhangs the                           

Bottom Plate by 

15mm

 and that the distance between 

 

     the Top and Bottom Plates is correct. (As shown)

 

 

• 

Check that the Bottom Plate is straight then nail  

 

     wall sheets to the Bottom Plate, using two clouts per pan

.

 

9

 

Standard Shed —

 

Bottom Plate will protrude below wall 

sheet by approximately 10mm. 

 

 

Raised base plate shed —

 

Wall sheet will protrude below 

the Bottom Plate by 20mm

.

 

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER 

BASE PLATE –READ THE FOLLOWING;

 

 

For sheds with Raised Base Plate option only (see page 6), deduct 

30mm from measurement shown between Top and Bottom Plates on 
all wall panels, so cladding protrudes 20mm below bottom plate

.

 

TOP PLATE

 

BOTTOM PLATE

 

BOTTOM PLATE

 

1854mm

 

1854mm

 

TOP PLATE

 

TOP PLATE

 

15mm

 

15mm

 

1854mm

 

1854mm

 

BOTTOM PLATE

 

15mm

 

15mm

 

TOP PLATE

 

Summary of Contents for SmartStore SM3020

Page 1: ...ASSEMBLY INSTRUCTIONS SM3020 BASE SIZE 3 020m x 2 020m ...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO ...

Page 3: ...wing are the minimum requirements for cladding used in Smart store Sheds Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gutters Do not allow manu...

Page 4: ...ide Wall Angle 1 980m 4 Roof 2 200m 6 Door Sheet Narrow 1 850m 3 Door Sides 1 850m 4 Door Jamb 1 890m 2 Door Brace 1 160m 2 Door Brace 0 915m 2 Double Door Weatherstrip 1 850m 1 Barge 1 102m 4 Ridge Cap 1 800m 2 Door Top Bottom 0 945m 2 Door Top Bottom 0 495m 2 Jack Studs 45 x 30 0 200m 2 Hardware Pack 1 Touchup Paint Brush 1 Checked Date ...

Page 5: ...ION QTY DIAGRAM Front Back Bottom Plates H4 Green 3 020 m 2 Front Back Top Plate H1 Red 3 020 m 2 Side Wall Bottom Plates H4 Green 2 020 m 2 Side Wall Top Plates H1 Red 2 020 m 2 Ridge Beam 90 x 45 3 020m 1 Spouting 3 055m 2 PACK 2 TIMBER PACK ...

Page 6: ...SEMBLE DOOR QUICK OVERVIEW Door Sheets Padbolt Support Top Plate Back Side Wall Sheets Roof Sheets Top Plate Side Top Plate Front Bottom Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheets Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashings x 2 Barge Flashing Spouting ...

Page 7: ...ing through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by now yo...

Page 8: ...ck of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front of door STEP 3 Attach hinges to door side flashing using rivets provided Ensure hinge is flush with...

Page 9: ...P 3 Nail wall sheets to the Top Plate at each end making sure that the top corners of the sheets are flush with the top of the Top Plate and that the sides of the wall sheet overhang the Top Plate by approx 15mm as shown Check that the Top Plate is straight then nail the Wall sheet to the Top Plate 2 clouts per pan see fig 1 Standard Shed Bottom Plate will protrude be low wall sheet by approximate...

Page 10: ...using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan 9 Standard Shed Bottom Plate will protrude below wall ...

Page 11: ...Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheets to Top Plate two clouts per pan Nail the wall sheets to the Bottom Plate making sure that the Plates are the correct distance apart and that the sides of the wall sheets overhang the Bottom Plate by 15mm Drill rivet Door Jamb Flash...

Page 12: ...s 2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 e...

Page 13: ...and use 2 x 75mm screws to secure the Jack Studs to the underside of the Ridge Beam one at each end fig 1 Turn the Ridge Beam Jack Stud assembly over and place it on the timber Top Plate in a central position Secure with 2 x 75mm screws through the top of the Jack Studs into the Timber Top Plate fig 2 STEP 2 Position the first roof sheet with the centre slots over the middle of the Ridge Beam Gent...

Page 14: ... Clout predrill and nail Roof Sheet through the rib into the Top Plate b fig 2 Repeat at the front left hand IMPORTANT Use 50mm Clouts only on ribs covered by flashings shown in fig 2 Predrill holes using a 3 5mm drill bit Use Roofing Screws on all other ribs and pans Ensure screws are not overtightened as this can damage the seals and cause the shed to leak STEP 4 Centralise the Roof at the other...

Page 15: ...CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Door Jamb as shown 14 YOUR DURATUF SMART STORE SHED IS NOW COMPLETE RELAX FRONT BASE PLATE BACK BASE PLATE JOIST JOIST JOIST FIT BACK PADBOLT Rivet back pad bolts to pad bolt supports then rivet pad bolt sup ports to back of small door Top and bottom Using 10mm drill bit drill hole into top and bottom...

Page 16: ... any consequential loss or damage labour or transport charges This warranty is conditional on Construction installation and maintenance being carried out as specified in the Assembly Instruction Manual The shed being installed in modest inland corrosion zones or areas where the steel corrosion rate is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer withi...

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