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CONGRATULATIONS ON PURCHASING A DURATUF SMART STORE SHED. 

 

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS:

 

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BEFORE YOU START:

 

 

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Read all instructions carefully

 

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Identify all parts and check quantities against parts list

 

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Select a level site

 

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Do not mark cladding with pencil as lead can cause corrosion to cladding

 

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During assembly, ensure all drill filings are removed between  layers of steel, before riveting together

 

 

 

SAFETY:

 

 

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Do not attempt to build your shed in high winds

 

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Beware of sharp edges, we recommend that you use gloves

 

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Protect your eyes and ears

 

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For ease of assembly, use a friend to help 

 

 

 

TOOLS REQUIRED:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARRANTY REQUIREMENTS

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The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Smart store 

shed.

 

 

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Wash all surfaces annually using a hose and soft nylon brush.

 

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Within 2 km of coast –

 

wash every 3 months as above. After a storm, wash the cladding and the gutters as soon 

as possible to remove any highly corrosive salt deposits.

 

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Volcanic Ash Fallout –

 

wash as soon as possible, removing fall out from roof and gutters.

 

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Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding

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DRILL

 

RIVETER

 

3.5mm DRILL BIT

 

HAMMER

 

LADDER

 

TAPE MEASURE

 

HEX DRIVE

 

NAIL PUNCH

 

SQUARE DRILL BIT

 

SKILL SAW 

 

(timber floor only)

 

Summary of Contents for SmartStore SM2520

Page 1: ...ASSEMBLY INSTRUCTIONS SM2520 BASE SIZE 2 520m x 2 020m ...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO ...

Page 3: ...r eyes and ears For ease of assembly use a friend to help TOOLS REQUIRED WARRANTY REQUIREMENTS The following maintenance process needs to be adhered to to qualify for the steel warranty of your Duratuf Smart store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to...

Page 4: ... 2 200m 5 Door Sheet Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 102m 4 Ridge Cap 1 550m 2 Door Top Bottom 0 945m 2 Jack Studs 45 x 30 0 200m 2 Hardware Pack 1 Touchup Paint Brush 1 DESCRIPTION QTY DIAGRAM CHECKED Checked Date CLADDING FLASHINGS HARDWARE PACK 1 ...

Page 5: ...QTY DIAGRAM Front Back Bottom Plates H4 Green 2 520 m 2 Front Back Top Plate H1 Red 2 520 m 2 Side Wall Bottom Plates H4 Green 2 020 m 2 Side Wall Top Plates H1 Red 2 020 m 2 Ridge Beam 90 x 45 2 520m 1 Spouting 2 555m 2 PACK 2 TIMBER ...

Page 6: ...LAY FOUNDATION 2 ASSEMBLE DOOR QUICK OVERVIEW Door Sheets Padbolt Support Top Plate Back Side Wall Sheets Barge Flashing Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheets Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashings x 2 ...

Page 7: ...ing through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by now yo...

Page 8: ...semble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front ...

Page 9: ... overhang the Top Plate by approx 15mm as shown Check that the Top Plate is straight then nail the Wall sheet to the Top Plate 2 clouts per pan see fig 1 Standard Shed Bottom Plate will protrude be low wall sheet by approximately 10mm Raised base plate shed Wall sheet will protrude below the Bottom Plate by 20mm STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring each side of wall...

Page 10: ...using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan 9 BOTTOM PLATE 1854mm 1854mm TOP PLATE Standard Shed B...

Page 11: ...heets fit un derneath door jamb flashings Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheets to Top Plate two clouts per pan Nail the wall sheets to the Bottom Plate making sure that the Plates are the correct distance apart and that the sides of the wall sheets overhang the Bottom...

Page 12: ...s 2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 4 Rivet the wall sheets together at the corners using 4 e...

Page 13: ...and use 2 x 75mm screws to secure the Jack Studs to the underside of the Ridge Beam one at each end fig 1 Turn the Ridge Beam Jack Stud assembly over and place it on the timber Top Plate in a central position Secure with 2 x 75mm screws through the top of the Jack Studs into the Timber Top Plate fig 2 STEP 2 Position the first roof sheet with the centre slots over the middle of the Ridge Beam Gent...

Page 14: ...6 Rivet the Ridge Cap to the centre of the roof using 8 x rivets as shown fig 2 Clout Screw fig 1 Pan Rib fig 2 IMPORTANT Use 50mm Clouts only on ribs covered by flashings shown in fig 2 Predrill holes using a 3 5mm drill bit Use Roofing Screws on all other ribs and pans Ensure screws are not overtightened as this can damage the seals and cause the shed to leak STEP 4 Centralise the Roof at the ot...

Page 15: ...FLOOR KIT OPTIONAL Position the Floor Joists centrally between the side Base Plates and skew nail each end with two 75mm nails Check that the shed is sitting level and square Check that the diagonal Bottom Plate measurements are the same This ensures that the shed base is square Place the Floor Boards in position You may need to cut the last Floor Board to the correct width using a Skill Saw Nail ...

Page 16: ... any consequential loss or damage labour or transport charges This warranty is conditional on Construction installation and maintenance being carried out as specified in the Assembly Instruction Manual The shed being installed in modest inland corrosion zones or areas where the steel corrosion rate is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer withi...

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