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ROOF  ASSEMBLY

 

12

 

IMPORTANT

 

Use 50mm Clouts only on outside ribs covered by Barge flashings. Predrill 
holes using a 3.5mm drill bit. Use Roofing Screws on all other ribs.

 

SELECT:

 

 

4 x 1.110 m Roof Sheets

 

1 x 2.055 m Spouting

 

1 x 2.055 m Ridge

 

2 x 1.110 m Barges

 

11x 50mm Roofing Screws

 

29 x Rivets

 

15 x 50mm Clouts

 

IMPORTANT

 

Use 50mm Clouts only on outside ribs covered by Barge flashings and back 
wall top plate. Predrill holes using a 3.5mm drill bit. Use Roofing Screws on all 
other ribs, ensuring screws are not overtightened as this can damage the seals 
and can cause the shed to leak. 

 

STEP 1:

 

 

• 

Ensure Shed is sitting level and square.

 

 

• 

Lay Roof Sheets on the Top Plates.

 

 

• 

Rivet sheets together at overlaps with 2 x rivets per join

 

(fig.1).

 

IMPORTANT—FOR SHEDS WITH OPTIONAL CLEAR ROOF PANEL 

 

Assemble as below, making sure that the Clear Roof Sheets overlap the stand-
ard roof sheets on both sides. Pre drill and fasten with the 50mm roofing 
screws provided.

 

STEP 2:

 

 

• 

Position the Roof Sheets with the back lining up with the outside 
edge of the back wall cladding as in (

fig.4)

.

 

• 

Using 4 x 50mm Clouts, predrill and nail the Roof Sheets to the Top 
Plates through the ribs, at each corner, ensuring ribs on the Roof 
Sheets line up with ribs on the Wall Sheets (

fig.2

).

 

STEP 3:

 

 

• 

Ensure the Front and Back Top Plates are straight. 

 

• 

Using 11 x 50mm  clouts, nail  the roof sheets to the  back Top 
Plate, through each rib.

 

• 

Using 11 x 50mm  roofing screws, screw the roof sheets to the  
front Top Plate, through each rib.

 

STEP 6:

 

 

• 

Place spouting in position and rivet to Barge Flashings at each end 
and rivet to roof sheets (1 rivet per 1 sheet) 

(fig.5).

 

Pan

 

Rib

 

fig.2

 

fig.3

 

X 4

 

X 4

 

Barge

 

Spouting

 

fig.5

 

fig. 4

 

X 5

 

X 5

 

RIDGE

 

 

ROOF

 

SHEET

 

BACK 

WALL

 

STEP 4:

 

 

 

• 

Place Barge Flashings on roof at end of shed ensuring the diagonal 
trimmed end is at the front. (See diagram on pg 5)

 

 

• 

Rivet the Barge Flashings to the roof and the side wall, using four 
rivets on top of barge and four into the side (

fig.3

).

 

STEP 5:

 

 

• 

Place the Ridge in position ensuring flashing does not extend past 
side wall cladding.

 

 

• 

Rivet Ridge to roof and back wall, riveting at the ends and at each 
join of the roof sheets (

fig. 4

).

 

SIDE

 

WALL

 

FRONT WALL

 

BACK WALL

 

SIDE

 

WALL

 

BOTTOM PLATE

 

TOP PLATE

 

fig.1

 

Summary of Contents for Smart Store SM2010

Page 1: ...ASSEMBLY INSTRUCTIONS SM2010 BASE SIZE 2 020m x 1 020m...

Page 2: ......

Page 3: ...cess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart Store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as...

Page 4: ...m 2 Front Wall Sheets 1 890m 2 Roof 1 110m 4 Door Sheets Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 110m 2 Door Top Bottom 0 945m 2 Hardware Pack 1 Touchup Pain...

Page 5: ...CK 2 TIMBER PACK DESCRIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 2 020 m 2 Front Back Top Plate H1 Red 2 020 m 2 Side Wall Bottom Plates H4 Green 1 020 m 2 Side Wall Top Plates H1 Red 1 022m...

Page 6: ...ONT PANEL 6 ASSEMBLE WALLS 7 ASSEMBLE ROOF Top Plate Back Side Wall Sheets Barge Flashing Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Front Bottom Plate Side Back Wall Sheets Fron...

Page 7: ...ng through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom...

Page 8: ...assemble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends...

Page 9: ...ivet sheets together on overlaps as shown STEP 3 Nail wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and the sides of the wall...

Page 10: ...t the sheets together on overlaps as shown STEP 3 Nail the wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and that the sides of...

Page 11: ...EP 4 Place the door on the panel In open position approx 5mm below top of top plate Using two rivets rivet the top and bottom hinges to the Door Jamb Flashing ensuring door closes properly Fit remaini...

Page 12: ...0mm screws screw Top Plates together in the corner Using 2 x 40mm screws 2 per join screw the Bottom Plates together in the corner STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Sid...

Page 13: ...up with the outside edge of the back wall cladding as in fig 4 Using 4 x 50mm Clouts predrill and nail the Roof Sheets to the Top Plates through the ribs at each corner ensuring ribs on the Roof Sheet...

Page 14: ...REMOVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Doo...

Page 15: ......

Page 16: ...s less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fast...

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