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GENERAL MAINTENANCE AND LUBRICATION CHART

CHECK OR 

MAINTENANCE JOB

WHICHEVER COMES FIRST

INITIAL EVERY

Month

1

3

6

6

12

km (mi)

320 

(200)

1300 

(800)

2500 

(1600)

2500 

(1600)

5000 

(3200)

No.

ITEM

Hours

20

80

160

160

320

1

Air Filter Element

• Clean and replace if necessary.

Every 20-40 hours 

(more often in wet or dusty areas)

2

Front Brake*

• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct if necessary.

3

3

3

3

3

• Replace brake pads.

Whenever worn to the limit

3

Rear Brake*

• Check operation and correct if necessary.
• Check brake pedal free play and adjust if necessary.
• Check fluid level and ATV for fluid leakage, and correct if necessary.

3

3

3

3

3

• Replace brake pads.

Whenever worn to the limit

4

Brake Hoses*

• Check for cracks or other damage, and replace if necessary.

3

3

3

3

• Replace.

Every 2 years

5

Rear Brake Hose 

Protectors*

• Check for wear, cracks or other damage, and replace if necessary.

3

3

3

3

3

6

Wheels*

• Check runout for damage. Replace if necessary.

3

3

3

3

7

Tires*

• Check tread for depth and for damage, and replace if necessary.
• Check air pressure and balance, and correct if necessary.

3

3

3

3

Summary of Contents for Mudhawk 6

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety and service information Mudhawk 6 Owner s Manual ...

Page 2: ...his Owner s Manual Then be sure your child understands and will follow them Children differ in skills physical abilities and judgment Some children may not be able operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that the child has the ability to operate this ATV safely The MudHawk 6 has multiple saf...

Page 3: ...ing the MudHawk 6 ATV This ATV should not be operated by anyone under 6 years of age This ATV should only be assembled and prepped by an authorized Rival Motorsports Dealer You should never to try to attempt assembly of this ATV yourself Death or serious injury could result from failure to follow these warnings and instructions This is the safety alert symbol It is used to alert you to potential p...

Page 4: ...fety Information 2 Engine Stop Lanyard Cord Remote 4 Aftermarket Accessories Modifications 5 Description 7 Control Layout 8 Controls Functions 8 Pre ride Safety Checks 14 Getting to know your ATV 20 Maintenance 32 Emission Control System Warranty 36 ...

Page 5: ...torsports dealer THE MUDHAWK 6 ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV NEVER OPERATE THIS ATV WITHOUT PROPER TRAINING OR INSTRUCTION CHILDREN MAY NOT BE ABLE TO OPERATE THIS VEHICLE SAFELY DUE TO PHYSICAL OR MENTAL LIMITATION The ATV you purchased may differ slightly from the illustr...

Page 6: ...ile operating this ATV l Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills l Never modify an ATV through improper installation or use of accessories l Never attempt wheelies jumps or other stunts l Always inspect your ATV before you ride Make sure it is in safe operating condition Always follow the inspection and mai...

Page 7: ...ght l Never let your child operate an ATV without close adult supervision a child under 6 should not operate this ATV even with adult supervision l Promptly correct your child if he or she begins to ride beyond his or her abilities and if necessary intervene by pulling the cord lanyard to stop the engine l If the child rides beyond his or her abilities or rides in terrain that is too difficult he ...

Page 8: ...eed 1 Install the cap on the end of the engine stop switch cord onto the engine shut off switch white button 2 Put your fingers in the loop at the other end of the cord 3 As your child is riding walk behind the ATV closely watching his or her actions as well as the path ahead 4 If there is a potential hazard ahead or if your child is not riding correctly pull firmly on the cord lanyard to stop the...

Page 9: ... instructions have been given the adult can restart the engine using the wireless remote switch AFTERMARKET PARTS ACCESSORIES MODIFICATIONS l Modifications performed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death Never install accessories that would impair the performance function of your ATV Ca...

Page 10: ...e and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area Immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly re...

Page 11: ...TION LEFT SIDE RIGHT SIDE Front Shock Fuel Cap Rear Cargo Rack Muffler Rear Shock Gear Shifter Fuel On Off Valve Front Bumper Cover Air Filter Fuse 15Amp Spark Arrester Engine Oil Dip Stick Foot Rest Spark Plug ...

Page 12: ...ON All electrical systems are supplied with power and the engine can be started The key cannot be removed Ignition OFF All electrical systems are off The key can be removed Ignition OFF Ignition ON Rear Brake Lever Speed Limiter Front Brake Lever Throttle Lever Main Switch Choke Lever Parking Brake Lock Button ...

Page 13: ...re starting the engine make sure the throttle lever is smooth in operation and will return to the start position If throttle lever is not smooth in operation or will not return to start position do not start engine SPEED LIMITER The MudHawk 6 is equipped vehicle speed limiter adjusting screw Beginning riders should start with the red speed limiter screw for operation below 10 mph slowest setting t...

Page 14: ...speed of the ATV turn the adjustment screw clockwise 3 Tighten the locknut to set adjustment screw in desired position FRONT BRAKE LEVER The front brake lever is located on the right handlebar To apply the front brake pull the brake lever toward the handlebar grip REAR BRAKE LEVER The rear brake lever is located on the left handlebar To apply the rear brake pull the brake lever toward the handleba...

Page 15: ...the parking brake before you begin riding The brakes could overheat if you ride the ATV without releasing the parking brake You could lose control or cause an accident CHOKE LEVER Starting a cold engine requires a richer air fuel mixture Move the choke lever to the left when starting a cold engine Once the engine is warmed up return the choke lever all the way to the right in the running position ...

Page 16: ... Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank FUEL TANK CAPACITY If any fuel spills during fueling please wipe quickly fuel may deteriorate plastic body Remove the fuel tank cap by turning it counter clockwise Turn the fuel tank cap fully clockwise to make sure it is securely closed Your ATV s engine has been designed to use reg...

Page 17: ...ove the seat pull the seat lock lever backward and then pull up the seat The seat lock is located under the seat in the back of the ATV TO INSTALL SEAT Insert the tabs on the front of the seat into the seat holders and push down on the seat at the rear Make sure that the seat is securely installed in place and will not move during operation ADJUSTING SUSPENSION SPRING PRELOAD This ATV is equipped ...

Page 18: ... ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if necessary 19 91 octane min Add Rival Maxima Fuel Stabilizer if using ethanol fuel Check fuel line for leakage Correct if necessary Engine Oil Check oil level in engine and add recommended oil to 19 Rival Maxima specified level if necessary Check ATV for oil leakage Correct if necessary Transmission Oil Check ATV for ...

Page 19: ...st if necessary Control Cables Make sure that operation is smooth Lubricate if necessary 20 Drive Chain Check chain slack and adjust if necessary 20 Check chain condition Lubricate if necessary Wheels Tires Check wheel condition and replace if damaged 20 Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary Brake Levers Make sure that operation is smooth...

Page 20: ...hrottle is not operating properly DO NOT START ENGINE Have a Rival Motorsports dealer correct the issue before operating this ATV SWITCHES Check to ensure all switches are working properly before starting the engine DRIVE CHAIN Check the condition of the drive chain and check the drive chain slack Lubricate and adjust the drive chain as necessary TIRES Check tire pressure before each ride to make ...

Page 21: ...hrottle lever a small amount to start the engine 6 When engine warms up slowly move the throttle lever to the right Choke lever must be in the off position all the way to the right in order to operate the ATV 7 Release the parking brake STARTING ENGINE WARM 1 Set the parking brake The engine can be started only when the rear front rear brake lever is applied 2 Turn the fuel valve lever to the on p...

Page 22: ... Subsequent service work should be performed after every 20 hours of operation HOT MUFFLER ENGINE The muffler and other engine parts become extremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to oth...

Page 23: ...s performed to your ATV that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle REAR CARGO RACK Rear cargo rack can be used to carry many items but make sure cargo is properly secured with tire downs The rear cargo rack s maximum load of 15 lbs should ne...

Page 24: ...20 GETTING TO KNOW YOUR ATV ...

Page 25: ...quired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers It is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you have read this manual completely and understand how to operate all of the ATV s controls Pay particul...

Page 26: ... or protective eyewear l Over the ankle boots gloves long sleeved shirt or jacket and long pants l An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Wear eye protection when operating your ATV to reduce the r...

Page 27: ... Consuming alcohol or drugs could seriously affect your judgment cause you to react more slowly and affect your balance and perception Never consume alcohol or drugs before or while driving this ATV You increase your chance of an accident 23 1 Protective clothing 2 Protective Goggles 3 Protective Gloves 4 Protective Boots 5 Protective Helmet ...

Page 28: ...tempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off BE CAREFUL WHERE YOU RIDE This ATV is designed for off road use only Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driv...

Page 29: ...me to react to hidden rocks bumps or holes Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Failure to use extra...

Page 30: ...re trying more difficult train Set the parking brake and follow the instruction on page 14 to start the engine Once it has warmed up you are ready to begin riding your ATV Remember that the engine and exhaust pipe will be hot when riding and afterwards do not allow skin or clothing to come in contact with these components ACCELERATING YOUR ATV With the engine idling release the parking brake Apply...

Page 31: ...turn slip slightly allowing the ATV to make the turn properly This procedure should be practiced at slow speed many times in a large off road area with no obstacles If an incorrect technique is used your ATV may continue to go straight If the ATV doesn t turn come to a stop and then practice the procedure again If the riding surface is slippery or loose it may help to position more of your weight ...

Page 32: ...r person an obstacle or a sharp drop off Use common sense and remember that some hills are too steep for you to climb or descend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and...

Page 33: ... ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear RIDING SLOPING SURFACE Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with...

Page 34: ...properly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain should be done with caution Look out for obstacles which could cause damage to the ...

Page 35: ...l 2 2L Engine Oil SE 15W40 Climbing 12 Acceleration Noise Level 80dB CHASSIS Brake Front Rear Front Drums Rear Disc Brake Brake Hand Brake L R Front tire 16x8 7 Rear tire 16x8 7 Front tire Pressure 5 PSI Rear tire Pressure 5 PSI Weight 231 5 lbs 105kg DIMENSIONS Overall Length 52 8 in 1340mm Overall Width 31 1 in 790mm Overall Height 35 4 in 900mm Seat Height 23 6 in 600mm ENGINE Type Single Cylin...

Page 36: ...N CONTROL SYSTEM CHECK OR MAINTENANCE JOB WHICHEVER COMES FIRST INITIAL EVERY Month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 No ITEM Hours 20 80 160 160 320 1 Fuel Line Check fuel hoses for cracks or other damage and replace if necessary 3 3 3 2 Spark Plug Check condition and clean regap or replace if necessary 3 3 3 3 3 3 Valves Check valve clearance and adjust if necessary...

Page 37: ...ads Whenever worn to the limit 3 Rear Brake Check operation and correct if necessary Check brake pedal free play and adjust if necessary Check fluid level and ATV for fluid leakage and correct if necessary 3 3 3 3 3 Replace brake pads Whenever worn to the limit 4 Brake Hoses Check for cracks or other damage and replace if necessary 3 3 3 3 Replace Every 2 years 5 Rear Brake Hose Protectors Check f...

Page 38: ...ck for oil leakage and replace if necessary 3 3 3 12 Stabilizer Bushings Check for cracks or other damage and replace if necessary 3 3 3 13 Rear Knuckle Pivots Lubricate with lithium soap based grease 3 3 3 14 Steering Shaft Lubricate with lithium soap based grease 3 3 3 15 Steering System Check operation and repair or replace if damaged Check toe in and adjust if necessary 3 3 3 3 3 16 Engine Mou...

Page 39: ...t leakage and correct if necessary 3 3 3 3 3 Replace coolant EVERY 2 YEARS 23 Moving Parts and Cables Lubricate 3 3 3 3 24 Drive Select Lever Safety System Cable Check operation and adjust or replace if necessary 3 3 3 25 Throttle Lever Housing and Cable Check operation and correct if necessary Check throttle cable free play and adjust if necessary Lubricate throttle lever housing and cable 3 3 3 ...

Page 40: ...parts such as the carburetor or fuel injection system the ignition system catalytic converter and engine computer if it is equipped Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Tao Motor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the...

Page 41: ...sources Board for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Tao Motor s dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this w...

Page 42: ...ment as a result of 1 accident 2 misuse 3 repairs improperly performed or replacements improperly installed 4 use of replacement parts or accessories not conforming to Tao Motor s specifications which adversely affect performance and or 5 use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any vehicle...

Page 43: ...legal rights and you may also have other rights which vary from state to state V This emission control system warranty is in addition to the standard limited warranty for all vehicles VI Additional Information Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However Tao Motor is not liable for these parts The owner i...

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