Rival 2D.9103.1 Installation Manual Download Page 14 | Manualshive

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Masking tape sticking area

Masking tape sticking area

Masking tape

sticking area

Masking tape sticking area

1

2

Attachment 1
LEFT RECOVERY POINT
TEMPLATE

Cut out line

LEFT RECOR

Y

POINT

as viewed in the direction of vehicle motion

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Summary of Contents for 2D.9103.1

Page 1: ...he safety notice and installation notice Upon installation or maintenance of this product it is necessary to use protective glasses Check integrity of the design and torque settings of fasteners in each 1000km of the vehicle usage Do not use this product if there is any damage to the design or fasteners INSTALLATION MANUAL PRODUCT RECOVERY POINTS MODEL ISUZU D MAX 2017 PART NO 2D 9103 1 ...

Page 2: ...oints onto the vehicle models other than those specified herein Basic tool kit Scissors Torque wrench Knife Angle grinder Marker Scotch tape Masking tape SAFETY NOTICE The RIVAL recovery points are designed to compliment the use and design of the specified vehicle under conditions specified by the car manufacturer While driving the vehicle at any speed collision with any other vehicle animal or ob...

Page 3: ...y point blocked Possibility to choose the side to hitch the tow depending on the side of recovery point on the tawing vehicle Possibility to to instal shackle using clevis side not the bolt that significantly reduce shackle s bolt load in case of lateral effort Recovery points maximum pulling capacity is 5000 kg Installation manual 2D 9103 1 Page 2 of 12 www rival4x4 com Date 29 05 2019 ...

Page 4: ... 10 0 Bolt 12х1 25х7 11 Bolt 12х110 12 Adjusting washer М10 13 М Adjusting washer 12 14 М1 Washer 2 15 М10 Nut 16 М12 Nut 17 М12х1 25 Nut 2 pc 1 pc 1 pc 2 pc 2 pc 2 pc 2 pc 2 pc 2 pc 6 pc 2 pc 8 pc 2 pc 14 pc 2 pc 2 pc 6 pc PARTS LISTING PARTS LISTING 3 5 2 4 6 1 Installation manual 2D 9103 1 Page 3 of 12 www rival4x4 com Date 29 05 2019 ...

Page 5: ...aside for re use later 1 Open the bonnet 2 Disconnect the negative battery terminal cable 4 Remove radiator grill fittings 6 pc as shown Carefully dismantle the radiator grille Set aside for re use later Installation manual 2D 9103 1 Page 4 of 12 www rival4x4 com Date 29 05 2019 ...

Page 6: ...crew in wheel arches on the vehicle s left and right side Set aside for re use later 7 Remove 1 plug in wheel arches on the left and right as shown Set aside for re use later Installation manual 2D 9103 1 Page 5 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 7: ...y dismantle the bumper Pull the bumper edge by unlatching the latches moving from the bumper edge to the center Disconnect fog lights and parking sensors 10 Unscrew 4 bolts as shown Set aside for re use later Installation manual 2D 9103 1 Page 6 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 8: ...nd M12x110 adjusting washers M10 adjusting washers M12 washers M12 and M10 and M12 nuts Do not tighten yet 13 Instal left bracket pos 2 on left recovery point using bolts M10x45 and M10x50 adjustment washers M10 and bushing pos 4 Do not tighten yet Use right bracket pos 3 for right recovery point Installation manual 2D 9103 1 Page 7 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке IN...

Page 9: ...nts in the bumper Cut template following dashed line for left recovery point attachment 1 remove area 1 and 2 as shown Make the same actions for right recovery point using template attachment 2 remove area 1 and 2 Stick the template over for more hardness using scotch tape Installation manual 2D 9103 1 Page 8 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 10: ...bumper Adjust it on the bumper following cutout and fix it using masking tape as shown Mark cut line using template 18 Connect the cut lines as template shown red dash lines Installation manual 2D 9103 1 Page 9 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 11: ...ut and fix it using masking tape as shown Mark cut line using template 19 Stick masking tape on the bumper as shown 21 Connect the cut lines as template shown red dash lines Installation manual 2D 9103 1 Page 10 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 12: ... Make sure that wires do not handicap to cut the bumper Carefully cut out marked area using angle grinder Polish burrs and sharp edges Installation manual 2D 9103 1 Page 11 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 13: ... RIVAL recovery points make sure that all screw joints are tightened check integrity of all recovery points components Installation manual 2D 9103 1 Page 12 of 12 www rival4x4 com Date 29 05 2019 Инструкция по установке INSTALLATION PROCEDURE ...

Page 14: ...ticking area Masking tape sticking area Masking tape sticking area Masking tape sticking area 1 2 Attachment 1 LEFT RECOVERY POINT TEMPLATE Cut out line LEFT RECORY POINT as viewed in the direction of vehicle motion ...

Page 15: ...cking area Masking tape sticking area Masking tape sticking area Masking tape sticking area 1 2 Attachment 1 LEFT RECOVERY POINT TEMPLATE COPY Cut out line LEFT RECORY POINT as viewed in the direction of vehicle motion ...

Page 16: ...PLATE Masking tape sticking area Masking tape sticking area Masking tape sticking area Masking tape sticking area 1 2 3 Masking tape sticking area Cut out line RIGHT RECOVERY POINT as viewed in the direction of vehicle motion Cut out line ...

Page 17: ...y Masking tape sticking area Masking tape sticking area Masking tape sticking area Masking tape sticking area 1 2 3 Masking tape sticking area Cut out line RIGHT RECOVERY POINT as viewed in the direction of vehicle motion Cut out line Cut out line ...

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