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Pub. No. 1218 - February 2008

RITE-HITE

®

RHV Dock Leveler Owner’s Manual

OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS 

•  Keep away from hinge when operating leveler.

•  Post safety warnings and barricade work area

at dock level and at ground level to prevent
unauthorized use of the dock leveler during
maintenance/service.

•  During installation, anchors must be properly

torqued to obtain the necessary anchoring
strength. DO NOT USE IMPACT DRIVERS.

•  DO NOT drive or walk onto truck/trailer until

the truck/trailer is parked against the dock
bumpers and the wheels are chocked or the
DOK-LOK

®

has been fully engaged and the

lights have changed to GREEN inside and
RED outside.

•  NEVER attempt to lift the lip or hold the lip out

by hand. Serious personal injury could occur.

•  DO NOT remove lifting equipment until:

a)  the main cylinder has been filled.

b)  Maintenance Pin has been installed and

engaged.

•  ALWAYS check the rigging to make sure that

it is secure before proceeding with lifting the
unit. Never stand under any unit being lifted.

• NEVER remove the wheel chocks until

loading/

unloading is finished and the truck

driver has been given permission to drive
away from the dock or the DOK-LOK

®

has

been released and the lights have changed to
RED inside and GREEN outside.

CRUSH HAZARD. 

• DO NOT operate leveler

with anyone standing in
the path of the leveler.

• DO NOT service  leveler

unless Maintenance Pin
is properly engaged. See
page 6. 

•  Before beginning any service procedures:

–  Position the RHV leveler in the vertical/    

stored position.

–  Disconnect the power and follow all 

LOCKOUT/TAGOUT procedures as stated 
on the inside front cover of this manual.

•  DO NOT operate leveler without following the

procedure below if the leveler has not been in
service for an extended period of time.

•  Procedure for filling cylinder:

–  Press and hold the RAISE button (Run 

Pump) to operate for (35) seconds 

Summary of Contents for RHV Series

Page 1: ...ners Manual This Manual Covers Dock Levelers Built After Serial Numbers 07AD930001M and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1218 FEBRUARY 2008 MADE IN U S A part of the SMOOTH TRAN...

Page 2: ...hipment in accordance with Rite Hite s Standard Warranty Policy NOTICE TO USER Your local RITE HITE representative provides a Planned Maintenance Program P M P which can be fitted to your specific ope...

Page 3: ...he tag to deteriorate or become unreadable RITE HITE does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE H...

Page 4: ...led b Maintenance Pin has been installed and engaged ALWAYS check the rigging to make sure that it is secure before proceeding with lifting the unit Never stand under any unit being lifted NEVER remov...

Page 5: ...to bearings or hydraulic equipment will occur When drilling holes in the control box do not allow the drill to go too deeply into the box Damage to the control systems may occur Use a vacuum to remove...

Page 6: ...ed RITE HITE Service Representative or RITE HITE at 1 800 456 0600 Post safety warnings and barricade work area at dock level and at ground level to prevent unauthorized use of the dock leveler during...

Page 7: ...are intended 4 Manufacturer s recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed and written records of the performance of these procedures shou...

Page 8: ...OT operate leveler until truck trailer is parked against the dock bumpers and the truck trailer has been secured ALWAYS return the leveler platform to the proper stored position NEVER remove the wheel...

Page 9: ...S THE SUPPORTS IMMEDIATELY PRESS HOLD PLATFORM LOWER UNTIL PLATFORM STOPS LOWERING FIGURE 3 LOWERING THE LEVELER TO WORKING POSITION LIP RESTING ON TRUCK FLOOR Press And Hold PLATFORM RAISE Button MIL...

Page 10: ...ew9tr w foio oilsafjloo oosfmosf ads asd dsf sdf odfmsderttrt 8tuer9 8u osdf fooi as psdoiua Adlsdijo 9iols oas asofpfpsp pasjoiuiojiioqe werijqwo9df osdf asdf a indkhja lsdkjur aoidfiuiaosd asfsf asf...

Page 11: ...ON RELEASE BUTTON AND LIP WILL FALL 2 END LOADING AT DOCK HEIGHT PRESS HOLD PLATFORM LOWER BUTTON UNTIL PLATFORM IS LEVEL WITH THE DOCK FLOOR AND THE LIP IS IN THE SUPPORTS 3 END LOADING BELOW DOCK HE...

Page 12: ...r aoidfiuiaosd asfsf asf fo o ofpspofo akfjjskf aidfi truwioa iaufisofoa asdsfs 2 Rlkdf asdlsdf sdf sdfllku ulkk or foio oilsafjloo oosfmosf ads asd dsf sdf odfmsd osdf fooi as aso f idlodfu ofoap9e p...

Page 13: ...is filling with water b Inspect the seal on the cover of the enclosure The seal should be securely adhered to the cover with no signs of peeling or bubbling Repair or replace if worn or damaged c For...

Page 14: ...r Owner s Manual MAINTENANCE CONT FIGURE 10 LUBRICATION POINTS OIL SAE 30 Weight NOTE Check Hydraulic Fluid Level 360 Days 1 Perform Daily and 90 Days Maintenance 2 Check and tighten control box mount...

Page 15: ...The platform should hold that position until someone stands on the platform near the lip b If the empty platform does not hold at dock height position rotate the adjustment screw another 1 8 of a tur...

Page 16: ...ainst the platform and flush with dock floor See figure 14 3 Adjust the tilt back if necessary by adjusting the nut on the leveler tilt back rod See figure 14 4 Repeat Steps 1 through 3 until tilt bac...

Page 17: ...tions stop during a No power a Check main power supply Check fuses in the control box cycle and disconnect b Overload relay tripped b Single phase unit should reset automatically Three phase unit shou...

Page 18: ...ly button is pressed b Button not making contact b Replace contact block on button Check motor for with contact block is not motor operation energizing 10 Unit raises when LIP a Lip Extend 3 way valve...

Page 19: ...Port RV Relief Valve Lip Out 1000 P S I RAM Port BASE Port Ramp CB Counterbalance Valve 1 1 RAMP Solenoid Valve 4 Way 2 Pos LIP Solenoid Valve 3 Way 2 Pos P Port Orifice Disk 067 C1 Check Valve FC P C...

Page 20: ...5 T4 Motor Connections P1 P2 T1 T2 T3 Motor 1 HP 3450 R P M 120V 1 Phase 50 60 Hz Thrm Protected Thrm O L Power Requirement 120V 1 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 30 Amp Dual...

Page 21: ...T3 Motor 1 HP 3450 R P M 240V 1 Phase 50 60 Hz Thrm Protected Thrm O L Power Requirement 240V 1 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 20 Amp Dual Element Time Delay Or Low Peak Fuse...

Page 22: ...3 T2 Motor 1 HP 3450 R P M 240V 3 Phase 50 60 Hz Power Requirement 240V 3 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 8 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use...

Page 23: ...otor 1 HP 3450 R P M 380V 3 Phase 50 Hz Power Requirement 380V 3 Ph 50 Hz Branch Circuit Disconnect Fusing Requirement 4 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use One Leveler...

Page 24: ...3 T2 Motor 1 HP 3450 R P M 480V 3 Phase 50 60 Hz Power Requirement 480V 3 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 4 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use...

Page 25: ...otor 1 HP 3450 R P M 575V 3 Phase 50 Hz Power Requirement 575V 3 Ph 50 Hz Branch Circuit Disconnect Fusing Requirement 3 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use One Leveler...

Page 26: ...1218 February 2008 RITE HITE RHV Dock Leveler Owner s Manual REPLACEMENT PARTS LIP AND PLATFORM 6 24 23 6 24 11 22 6 16 18 17 15 15 19 6 21 25 26 28 27 26 34 32 33 14 12 13 9 6 10 5 4 6 1 2 3 8 7 7 29...

Page 27: ...is Pin 875Dia x 4L 123635 123635 123635 123635 11 1 Nut Weldment 1 5 6 HEX 123710 123710 123710 123710 12 1 Guide Tilt Back Rod 123683 123683 123683 123683 13 1 Clevis Pin 38 x 3 75L 125592 125592 125...

Page 28: ...ary 2008 RITE HITE RHV Dock Leveler Owner s Manual REPLACEMENT PARTS HYDRAULIC COMPONENT PARTS 16 8 12 9 3 10 9 15 RAM LIP 4 BASE T Port P Port 11 18 26 27 28 15 7 17 1 7 15 13 14 8 16 10 19 20 11 2 6...

Page 29: ...ia 6JIC F 12 15 Deep Frame 125002 125002 124738 124738 11 1 Hose 38Dia 6JIC F 10 Deep Frame 124500 124500 1 Hose 38Dia 6JIC F 12 15 Deep Frame 124999 124999 124734 124734 12 1 Fitting Elbow 90 4SAE M...

Page 30: ...55261 55261 55261 3 1 Lip Out Valve Fixed 1000 PSI Relief RV 55303 55303 55303 4 1 Fixed Pressure Comp Flow Control Valve 55299 55299 55299 5 1 Counterbalance Valve 1 1 Ratio CB 55388 55388 55388 6 1...

Page 31: ...3 3 Plate 25 x 5 75 x 8L 2Hole 75Dia 124307 4 2 Plate 125 x 5 75 x 8L 2Hole 75Dia 124308 5 6 Plate 25 x 3 x 11 5 Slot 75 x 1 25 124309 6 4 Plate 125 x 3 x 11 5 Slot 75 x 1 25 124310 7 1 Angle 6 x 3 5...

Page 32: ...TS L1 9 5 9 6 T1 T2 T3 L2 L3 L1 9 5 9 6 T1 T2 T3 L2 L3 18 19 4 15 16 26 13 10 21 19 20 27 18 19 17 6 7 8 5 7 8 12 9 22 11 14 2 3 25 13 10 15 24 23 21 19 20 27 18 19 18 19 1 22 11 15 17 6 7 8 5 7 8 24...

Page 33: ...9170 59170 59170 12 1 Ground Lug Symbol 55902 55902 55902 55902 55902 55902 13 1 Pad Corrosion 55561 55561 55561 55561 55561 55561 14 1 Terminal Block Assembly 104553 104553 104552 104552 104552 10455...

Page 34: ...and operated within their rated capacities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RIT...

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