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NOTICE TO USER 
Owner Responsibility

1  The owner should recognize the inherent danger of 

the interface between dock and transport vehicle The 

owner should, therefore, train and instruct operators 

in the safe use of dock equipment in accordance with 

the following information The manufacturer shall 

publish, provide to the initial purchaser, and make the 

following information readily available to owners:
•  Installation instructions
•  Recommended initial and periodic inspections 

procedures

•  Maintenance procedures
•  Operating instructions
• 

Descriptions or specifications for replaceable or 

repairable parts

•  Tables identifying the grade (slope) for all variations 

of length or configuration of the dock equipment, and

•  Information identifying the maximum uncontrolled 

drop encountered upon sudden removal of support 

while within the working range of the equipment

It shall be the responsibility of the owner to verify that 

the material listed in this section has been received 

and that it is made available for the instruction 

and training of personnel entrusted with the use or 

maintenance of the dock equipment

2  When a transport vehicle is parked at a loading 

dock, it is important that the vehicle is relatively 

perpendicular to the dock face and in close contact 

with at least one of the dock bumpers

3  Nameplates, cautions, instructions, and posted 

warnings shall not be obscured from the view of 

operating or maintenance personnel for whom such 

warnings are intended

4  Manufacturer’s recommended periodic maintenance 

and inspection procedures in effect at date of 

shipment shall be followed, and written records of the 

performance of these procedures should be kept

5  As with any piece of machinery, dock equipment 

requires routine maintenance, lubrication, and 

adjustments Your local Rite‑Hite representative offers 

owners the option of a Planned Maintenance Program 

(PMP) As part of this service, your local Rite‑Hite 

representative will do all routine maintenance, 

lubrication, and adjustments

6  Dock equipment that is structurally damaged shall be 

removed from service, inspected by a manufacturer’s 

authorized representative, and repaired as needed 

before being placed back in service

7  The manufacturer shall make available replacement 

nameplates, caution/instruction labels, and operating/

maintenance manuals upon request of the owner 

The owner shall see that all nameplates, caution/

instruction markings or labels are in place and legible, 

and that the appropriate operating/maintenance 

manuals are provided to users

8  Modifications or alterations of dock equipment shall 

be made only with written permission of the original 

manufacturer These changes shall also satisfy all 

safety recommendations of the original equipment 

manufacturer for the particular application of the dock 

equipment

9  In order to be entitled to the benefits of the standard 

product warranty, the dock equipment must have 

been properly installed, maintained and operated 

within its rated capacities and/or specific design 

parameters, and not otherwise abused

10 It is recommended that trailers equipped with air 

ride suspensions should remove the air from the 

suspension to minimize trailer bed drop, prior to 

loading or unloading

11  It is recommended that if trailers are equipped with 

movable tandems axles, the tandems are moved to 

rear of the trailer prior to loading or unloading

12 When industrial trucks are driven on and off transport 

vehicles during the loading and unloading operation, 

the brakes on the transport vehicle shall be applied 

and wheel chocks or a positive restraining device 

shall be engaged

13 It is recommended that an adequate stabilizing device 

or devices be employed at the front of the trailer in all 

cases where a trailer is being loaded or unloaded with 

the trailer resting on its support legs (landing gear) 

rather than a tractor fifth wheel or a converter dolly

14  In selecting dock equipment, it is important to consider 

not only present requirements but also future plans or 

adverse environments

190401

Rite‑Hite

®

 

Owner's Manual

  RHA‑4000 Dock Leveler

Publication: 

AMEN00045 2020-02-04 

Summary of Contents for RHA-4000

Page 1: ...h NOTICE TO USER 2 SAFETY 4 OPERATION 8 MAINTENANCE 10 TROUBLESHOOTING 13 ELECTRICAL WIRING 15 ELECTRICAL 16 PARTS 22 WARRANTY 32 RHA 4000 Dock Leveler Owner s Manual Model RHA 4000 Publication AMEN00...

Page 2: ...4053 6726432 6773221 6832403 7032267 7062814 7213285 7216391 7363670 7380305 7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 830...

Page 3: ...ne maintenance lubrication and adjustments 6 Dock equipment that is structurally damaged shall be removed from service inspected by a manufacturer s authorized representative and repaired as needed be...

Page 4: ...ment to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply...

Page 5: ...ent unauthorized use of the dock position NEVER be under the dock leveler platform or lip without Installing the Safe T StrutTM or other supporting device If lip needs to be extended follow procedures...

Page 6: ...tTM to rest on the underside of the lip Lockout Tagout power supply Turn off the power to the control box Lockout tagout the main power source as shown under Safety Warnings on the inside front cover...

Page 7: ...NEVER operate the leveler with you anyone or anything on or in front of the leveler or without a truck trailer parked in position or from on the truck trailer bed DO NOT operate with anyone under pla...

Page 8: ...rts the leveler will move to its lowest position and the lip will begin to lower As the lip drops toward the pendant position the ARTD system automatically returns the leveler to the stored position w...

Page 9: ...GS 3 When loading unloading is complete continue with normal operation or return the leveler to stored position See Storing Leveler STORING LEVELER 1 To store the leveler push and hold the RAISE butto...

Page 10: ...ction is required Worn torn loose or missing bumpers must be replaced 7 Check conditions of concrete angles and welds Repair or replace if necessary 8 Inspect structure hinge pins clevis pins and cott...

Page 11: ...Spray Lubricant Anti Seize NOTE Only if grease zerks are present FIGURE 12 TUB PLACEMENT Attach chain assembly to d rings on Tub both sides Stops for side Tub opening on Leveler Frame Stops for side...

Page 12: ...e times if not readjust NOTE DO NOT over adjust the lip latch bolt When properly adjusted the lip should just latch in If you have over adjusted the lip may not release or it will bend the delatch rod...

Page 13: ...inge or lubrication needed a Remove dirt debris and corrosion from lip hinge and or lubricate 3 Lip remains fully or partially extended a Debris in lip hinge b Lip out mechanism or below dock actuator...

Page 14: ...er a 60 second rest period system will automatically enter the REST STATE and resume normal operation LED Status Chart Dok Commander Controls Varies depending on operation F Off ITL Interlock input on...

Page 15: ...1HP 7 0 208 240 3 60 1 0 HP 3 8 3 6 380 415 3 50 1 0 HP 2 5 2 0 440 480 3 60 1 0 HP 1 9 1 8 575 3 60 1 0 HP 1 5 1 5 110 120 1 60 1 0 HP 21 2 19 0 208 240 1 50 1 0 HP 17 6 16 0 208 240 1 60 1 0 HP 10 6...

Page 16: ...ERENCE LATEST EDITION OF NEC SECTION 430 G G G BLOWER MOTOR 1300 WATTS MAXIMUM SEE MOTOR FLA CHART 115 1 50 60 Hz INTERMITTENT DUTY 1L2 MOT BLOWER MOTOR 1533 WATTS MAXIMUM SEE MOTOR FLA CHART 208 240...

Page 17: ...ELECTRICAL FIGURE 16A RHA 115V 60 HZ SINGLE PHASE SCHEMATIC PAGE 1 RHA40 115V Schematic 2020 01 23 pdf Rite Hite Owner s Manual RHA 4000 Dock Leveler Publication AMEN00045 2020 02 04 17...

Page 18: ...FIGURE 16B RHA 115V 60 HZ SINGLE PHASE SCHEMATIC PAGE 2 ELECTRICAL RHA40 115V Schematic 2020 01 23 pdf RHA 4000 Dock Leveler Owner s Manual Rite Hite 18 Publication AMEN00045 2020 02 04...

Page 19: ...FIGURE 17A RHA 230V 60HZ SINGLE PHASE SCHEMATIC PAGE 1 ELECTRICAL RHA40230V1PHSchematic2020 01 23 pdf Rite Hite Owner s Manual RHA 4000 Dock Leveler Publication AMEN00045 2020 02 04 19...

Page 20: ...FIGURE 17B RHA 230V 60HZ SINGLE PHASE SCHEMATIC PAGE 2 ELECTRICAL RHA40 230V 1PH Schematic 2020 01 23 pdf RHA 4000 Dock Leveler Owner s Manual Rite Hite 20 Publication AMEN00045 2020 02 04...

Page 21: ...Rite Hite Owner s Manual RHA 4000 Dock Leveler Publication AMEN00045 2020 02 04 21...

Page 22: ...60 18 14 55 56 4 67 RHA Parts 22 21 59 22 20 7 8 5 20 6 6 9 10 54 1 18 3 50 2 46 41 47 18 16 48 15 15 58 28 27 43 19 16 44 11 17 42 49 25 30 46 13 26 29 27 19 19 14 24 37 23 34 51 42 19 18 74 RHA Par...

Page 23: ...s Pin 5 x 4L HD ZP 117066 117066 117066 16 2 Lip Link 116690 116690 116690 17 1 Clevis Pin Headed 5 Dia 1 75L 1Hole ZP 52464 52464 52464 18 7 Cotter Pin 125 Dia X 1L ZP 51901 51901 51901 19 13 Flat Wa...

Page 24: ...129154 54 1 Washer 75 Split Lock Heavy ZP 51814 51814 51814 55 7 Grease Fitting 188Dia Safe T Lip Unit Only 51169 51169 51169 NOTE Lip Spool Module part numbers apply to most levelers Contact Rite Hi...

Page 25: ...Push Button Operator 30 5MM Black NO N12 N4 AB 800T A2D1M 117352 1 Push Button Operator 30 5MM Black NO N4X AB 800H AR2D1M 117315 4 1 Control Box Cover Decal Raise 3 x 3 Hole 30 5MM Oprtr 117414 5 1...

Page 26: ...PARTS Type 2 Control Box RHA40 Enclosure Layout_2020 01 31 pdf RHA 4000 Dock Leveler Owner s Manual Rite Hite 26 Publication AMEN00045 2020 02 04...

Page 27: ...ove Consult Rite Hite for specific part number 875 xxx 1 Enclosure mounting feet includes 4 feet Not needed if ordering new enclosure 147845 303 1 Fuse replacement decal 144850 307 1 Cover decal stand...

Page 28: ...Assembly See Descriptions 3 8 Header 5 8 11 16 Lip 140148 3 8 Header 3 4 Lip 140149 1 2 Header 5 8 11 16 Lip 140150 1 2 Header 3 4 Lip 140151 5 2 Tube 1 1 2 OD X 3 7 8 Long 477d100 6 1 Lip Lug Weldme...

Page 29: ...2 1 Prior to serial number 11GD400214M QTY DESCRIPTION PART 1 1 Safe T Lip Assembly 396 xxx 2 7 Spool Module Consult Factory 3 7 Shoulder Bolt 1 Dia x 66L 119920 Rite Hite Owner s Manual RHA 4000 Dock...

Page 30: ...RHA 4000 Dock Leveler Owner s Manual Rite Hite 30 Publication AMEN00045 2020 02 04...

Page 31: ...Rite Hite Owner s Manual RHA 4000 Dock Leveler Publication AMEN00045 2020 02 04 31...

Page 32: ...on either x grant Rite Hite or its agent access to Owner s premises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARR...

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