background image

MAINTENANCE

Inspect chock before each use for damage or loose parts 

Replace parts and tighten loose fasteners as needed

Planned Maintenance

P.M. IN DAYS

INSPECT AND PERFORM:

#

1

180

360

1  

Verify horns, inside and outside lights are working

2  

Replace damaged or missing light bulbs and lenses

3  

Repair, remount, or replace outside and inside signs as required

4  

Inspect all conduit boxes, control boxes and electrical connections for damage Repair or replace if worn or damaged
If control box has evidence of condensation:
a Inspect conduit Conduit should be routed to enter through bottom or side of enclosure A drip leg may be needed if 

conduit is filling with water 

b Inspect seal on cover of enclosure Seal should be securely adhered to cover with no signs of peeling or bubbling 

Repair or replace if worn or damaged

c For non-metallic enclosures, breather vent (part number 122130) may be installed Vent is NEMA 4X and will not 

change environmental rating of control box

5  

Perform operational test after all maintenance repairs and adjustments are complete

6  

Check and tighten control box mounting hardware

TROUBLESHOOTING
LED Status Chart

? =  Varies (per operation) 
A = Alternating

F = Off

ITL = Interlock input on
K = Continuous slow chirp
M = Lights when button pressed
P =  Pulsing / Flashing  

(set to steady using DIP switches)

T = Steady On

MICRO CONTROL BOARD

POWER BOARD

INPUTS

OUTPUTS

FIELD

PUSH BUTTONS 12VDC

RELAY

115/230VAC

Dok-Lok Limit Switch 1 [SW1]

Dok-Lok Limit Switch 2 [SW2]

Unlock Interlock [UNLK ITL]

Lock

Unlock

Horn Silence (1/2/3)

Inside Red Light [ISR]

Inside Green Light [ISG]

Corner-V

u Red Light [CVU RD]

Corner-V

u Green Light [CVU GRN]

Leveler-V

u Red Light [L

VU RD]

Leveler-V

u Green Light [L-VU GRN]

Outside Red Light [OSR]

Outside Green Light [OSG]

Dok-Lok Horn [HORN]

Restraint Overload LED [YELLOW]

K1 - Green Light Interlock

K2 - Security System Interface

 

[IF EQUIPPED]

Motor Ouptut #1 [M1/LOCK]

Motor Ouptut #2 (M2/UNLOCK)

12VDC Power Supply OK

TERMINAL BLOCK NO. 

J131 J132 J143

Membrane

J716 J717 J121 J122 J123 J124 J112 J111 J719 N/A J93 J103 J54 J53 J21-6

POWER BOARD LEDS

LD2 LD1

LD7

MICRO CONTROL BOARD LEDS

LD20 LD23 LD30

LD52

LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD50 LD9 LD10 LD1 LD3

N

O

.

010100

State/Sequence No

 Locked State

T

?

?

-

-

-

F

P

F

P

F

P

P

F

F

F

T

T

F

F

T

010200

Unlocked / Do Not Enter State

F

?

?

-

-

-

P

F

P

F

P

F

F

P

F

F

F

T

F

F

T

010400

Fault State

?

?

?

-

-

-

P

F

P

F

P

F

P

F

P

F

F

F

F

F

T

010401

Fault Silenced State

?

?

?

-

-

M

A

A

A

P

F

F

F

T

T

F

F

T

010700

Hooked State

T

?

?

M

M

-

P

F

P

F

P

F

P

F

K

F

F

T

F

F

T

010801

Transition State Unlocking

F

F

ITL

-

-

P

F

P

F

P

F

P

P

F

F

F

T

F

F

T

010803

Locked State Fault

F

F

?

-

-

P

F

P

F

P

F

P

F

F

F

F

F

F

F

T

Genisys™ GWC-1000 Global Wheel Chock 

Installation/Service/Owner's Manual

 Rite-Hite

®

18

 Publication:

 AMEN00274 2020-06-26

Summary of Contents for Genisys GWC-1000

Page 1: ...REFERENCE SIZE SCALE DWG NO ALL SHEETS ARE THE SAME PRODUCTS CORPORATION REV SHEET MANUFACTURING ENGINEER PRODUCTS CORPORATION CONFIDENTIAL 2015 RITE HITE REVISION STATUS DRAWN BY 3 DO NOT SCALE DRAWI...

Page 2: ...126775 9139384 9145273 9150367 9174811 9227799 9230419 979003 9481531 9542824 9564056 9564072 9586771 9607496 9633537 9672713 9694996 9738467 9771225 9776511 9777529 D775537 D778184 and may be covered...

Page 3: ...e off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect before loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Addit...

Page 4: ...32mm REF REF 80 48 REF 1219mm 457mm 42 1067mm 45 1143mm MINIMUM REF OVER 200 ANGLES NON 2000 1 FINISH 120 30 12 40 400 100 1000 3 6 6 30 3 0 UP MILLIMETER T 70 25 1784mm 96 2438mm REF 70 1780mm 48 122...

Page 5: ...TS CORPORATION PRODUCTS CORPORATION REV SHEET TITLE SIZE SCALE DWG NO 2019 RITE HITE REVISION STATUS DRAWN BY RESPONSIBLE ENGINEER DO NOT SCALE DRAWING MATERIAL INSTR MODFY GWC1 BARR ORIENT C 0159009...

Page 6: ...N PRODUCTS CORPORATION REV SHEET TITLE SIZE SCALE DWG NO 2019 RITE HITE REVISION STATUS DRAWN BY RESPONSIBLE ENGINEER DO NOT SCALE DRAWING MATERIAL INSTR MODFY GWC1 BARR ORIENT C 0159009 1 2 4 OF 6 TH...

Page 7: ...N 1 TEST UNIT FOR PROPER OPERATION NOT RELEASED PRODUCTS CORPORATION 060 PRODUCTS CORPORATION REV SHEET TITLE SIZE SCALE CONFIDENTIAL 2019 RITE HITE REVISION STATUS DRAWN BY RESPONSIBLE ENGINEER DO NO...

Page 8: ...ELECTRICAL Power Board 110 120V GWC 110 120v Schematic 01 2020 01 21 pdf Figure 6 Genisys GWC 1000 Global Wheel Chock Installation Service Owner s Manual Rite Hite 8 Publication AMEN00274 2020 06 26...

Page 9: ...L Power Board 208 240V International Only GWC 208 240V Schematic 01 2020 01 21 pdf Figure 7 Rite Hite Installation Service Owner s Manual Genisys GWC 1000 Global Wheel Chock Publication AMEN00274 2020...

Page 10: ...ELECTRICAL Restraint Micro Board GWC 110 120v Schematic 01 2020 01 21 pdf Figure 8 Genisys GWC 1000 Global Wheel Chock Installation Service Owner s Manual Rite Hite 10 Publication AMEN00274 2020 06 26...

Page 11: ...Micro Board Continued GWC Restraint Microboard_part 2 180124 pdf SHR 5000_Schematic PG2 pdf Figure 9 Rite Hite Installation Service Owner s Manual Genisys GWC 1000 Global Wheel Chock Publication AMEN...

Page 12: ...ELECTRICAL Wiring Corner Vu Leveler Vu RIte Vu Schematic 200121 pdf Figure 10 Genisys GWC 1000 Global Wheel Chock Installation Service Owner s Manual Rite Hite 12 Publication AMEN00274 2020 06 26...

Page 13: ...iring Pedestrian Vu Leveler Stored to Unlock Restraint RIte Vu Schematic 200121 pdf Figure 11 Rite Hite Installation Service Owner s Manual Genisys GWC 1000 Global Wheel Chock Publication AMEN00274 20...

Page 14: ...Pedestrian Vu Continued Leveler Stored to Close Overhead Door RIte Vu Schematic 200121 pdf Figure 12 Genisys GWC 1000 Global Wheel Chock Installation Service Owner s Manual Rite Hite 14 Publication AM...

Page 15: ...T WITH WRITTEN CONSENT OF RITE HITE PRODUCTS A 2017 8 3 GWC RELEASE ALL DRAWINGS SW1 BLACK FROM CHOCK BROWN COIL CABLE 12V CABLE TO OSLT OR CONTROL BOX SUPPLIED LOCALLY WHITE CAPPED GRAY CAPPED BLUE C...

Page 16: ...of DOK LOK Vehicle may not be against dock R I G may not be compatible Hook travel may be obstructed Before using HORN OVERRIDE secure vehicle by other means If horn and red light are on after UNLOCK...

Page 17: ...d default status returns to Stored state View Overhead DANGER Before operating HORN OVERRIDE secure trailer by other means Horn Override An alternate means of securing the truck trailer must be used e...

Page 18: ...et to steady using DIP switches T Steady On MICRO CONTROL BOARD POWER BOARD INPUTS OUTPUTS FIELD PUSH BUTTONS 12VDC RELAY 115 230VAC Dok Lok Limit Switch 1 SW1 Dok Lok Limit Switch 2 SW2 Unlock Interl...

Page 19: ...01 18 2 SCR HHMS M6 45 ZP 0152678 19 2 NUT M6 ZP 0152677 20 1 PIN COTTER 5MM X 40MM ZP 0152675 21 1 WSHR FLAT ID23 OD39 T3 SS 0152711 22 1 MOUNTING BRKT W JB INCLUDES ITEMS 23 24 0159200 23 1 MOUNTING...

Page 20: ...PARTS Gen 2 Controls GWC Enclosure Layout 2020 01 21 pdf Genisys GWC 1000 Global Wheel Chock Installation Service Owner s Manual Rite Hite 20 Publication AMEN00274 2020 06 26...

Page 21: ...DECAL DANGER WARNING 0152737 312 1 DECAL WARNING LOCK OUT TAG OUT 0114331 501 1 FU 6A 250V 3AG 25 X 1 25 TD 115V 0065263 FU 4A 250V 3AG 25 X 1 25 TD 230V 0057552 502 1 FU 1A 250V 5MM X 20MM TD 115V 0...

Page 22: ...8 802 4 SCR 10 32X 438 MACH RND CAPTIVE BLK 0155416 803 1 LED Outside Light Bulb Red 0155406 804 1 LED Outside Light Bulb Green 0155405 805 1 Rubber Gasket 0155399 806 1 Outside Light Enclosure Base 0...

Page 23: ...Rite Hite Installation Service Owner s Manual Genisys GWC 1000 Global Wheel Chock Publication AMEN00274 2020 06 26 23...

Page 24: ...Owner s premises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARRANTED Rite Hite does not warrant against and is not...

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