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Pub. No. 1327 — January 2014

13

RITE-HITE

®

VBR-600 DOK-LOK

®

Installation Manual

Fill and Bleed Hydraulic System

13.

Fill Reservoir using supplied MIL-H5606-A hydraulic
fluid.

14.

Apply power to control box.

15.

Ensure front of barrier is unobstruted and can
extend freely. 

16.

Press and hold the service button inside the control
box until the horn chirps. Service button is located
on the CPU module. See figure 8. 

17.

Controls are now in “Fill Mode”. 

18.

Press and Hold the “LOCK” button until the main
cylinder extends. Release “LOCK” button, cylinder
will retract.

19.

Press and Hold the “UNLOCK” button until the main
and positioning cylinders extend. Release unlock
button, main cylinder will retract.

20.  Tighten lift spring adjustment nut completly. See

figure 4.  

LO

(Lip Out)

T

(Tank)

RO

(Ramp Out)

LI

(Lip In)

M

(Main)

RI

(Ramp In)

P

(Position)

Locking Cylinder

Positioning Cylinder

Solinoid Valve
(SOL4 - Lip Block)

NOTE: Only Used With
Combination Power Unit

Solinoid Valve
(SOL3 - Divert Valve)

NOTE: Only Used With
Combination Power Unit

Solinoid Valve
(SOL1 - Position 
Cylinder Extend)

Check Valve

System Relief

500 PSI

Shuttle

Valve

Solinoid Valve
(SOL2 - Position
Cylinder Float)

FIGURE 11 - HYDRAULIC SCHEMATIC

HYDRAULIC SCHEMATIC

Summary of Contents for DOK-LOK VBR-600

Page 1: ...0 Dok Lok Vehicle Restraint Installation Manual This Manual Covers Restraints Built After Serial Numbers VB6001000 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1327 JANUARY 2014 MADE IN...

Page 2: ...2 Pub No 1327 January 2014 RITE HITE VBR 600 DOK LOK Installation Manual NOTES...

Page 3: ...ion exists The DOK LOK vehicle restriant is operated by pressing push buttons on an inside control panel NOTICE TO USER Your local Rite Hite representative provides a Planned Maintenance Program P M P...

Page 4: ...o deteriorate or become unreadable Rite Hite Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 Ri...

Page 5: ...ulic cylinder on the dock leveler is not over the opening of the Dok Lok cylinder clevis needs to be shimmed to pit floor to support hydraulic dock leveler 6 Route Dok Lok hydraulic hoses thru the bac...

Page 6: ...unction box Ensure that the switch cable has enough slack to travel with the barrier through the entire locking range See figure 4 6 Pub No 1327 January 2014 RITE HITE VBR 600 DOK LOK Installation Man...

Page 7: ...de lights 15 inside light control box inside sign disconnect supplied by others place control box where best suited within arms reach at eye level near door opening dock seal 5 Ref FIGURE 6 SUGGESTED...

Page 8: ...t may produce condensation c Spacers should be installed between the enclosure and the wall to provide tempature insulation and air flow 13 Connect wiring as indicated by the Electrical Schematic and...

Page 9: ...L B RED WIRES WHITE WIRE WHITE WIRE DETAIL B IN LEVELER PIT SUPPLIED BY OTHERS JUNCTION BOX RIG SENSOR WIRE SECURE TO PIT FLOOR AND LEAVE 20 OF SLACK SO BARRIER CAN TRAVEL FULL RANGE STORED SENSOR WIR...

Page 10: ...D R G LOCK UNLOCK ISA2 HS 3 HS 2 HS 1 1 L1 L2 MCOM M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position...

Page 11: ...RIER CAN TRAVEL FULL RANGE STORED SENSOR WIRE SECURE TO PIT FLOOR WIRE TO POSITION CYLINDER FLOAT SOLENOID SOL 2 WIRE TO POSITION CYLINDER EXTEND SOLENOID SOL 1 WIRE TO DIVERT SOLENOID SOL 3 SW1 SW1 V...

Page 12: ...M M 1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 15A Slow Blow M 1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS BLK WHT 120 VAC 0 23 AMPS Solenoid 1 Position Cyl Extend Solenoid 2 Position Cyl Float 10 Sol...

Page 13: ...r extends Release LOCK button cylinder will retract 19 Press and Hold the UNLOCK button until the main and positioning cylinders extend Release unlock button main cylinder will retract 20 Tighten lift...

Page 14: ...LY TOP FRONT RIGHT SIDE VIEW BOTTOM BACK RIGHT SIDE VIEW DOK LOK Main Cylinder Port DOK LOK Position Cylinder Port Leveler Lip Block Solenoid SOL 4 Leveler Ramp Cylinder Out Port DOK LOK Position Cyli...

Page 15: ...NOTES Pub No 1327 January 2014 15 RITE HITE VBR 600 DOK LOK Installation Manual...

Page 16: ...and operated within their rated capacities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is Rit...

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