Rio Grande Digital Temperature Controller User Manual Download Page 5

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Rate

Each segment must include a rate, which is degrees of

temperature change per hour.

The kiln will fire at full power when the rate is

1799°F/999°C. Full power displays as

.

Note:

To enter full power from

, press the

key once.

Hold

Hold is the length of time that you want the kiln to remain

at the target temperature. Hold is also called soak or dwell

time. Hold maintains a steady temperature for the length of

time you specify. You can use Hold in both heating up and

cooling down segments.

When Hold is set to 99.59 hours, the controller will re-

main at that temperature indefinitely, until you press

.

To enter a 99.59 hour Hold, press the

once

from 00.00 during programming.

Note:

During firing, the display shows Hold tem-

perature and time left in Hold.

Temperature Over-Shoot

When a kiln is heated too fast, it may over-shoot the target

temperature, especially in small kilns at lower temperatures.

To avoid this, add an extra segment in a User Defined pro-

gram to slow the firing.

User Defined

Programs

Theory of Operation

The temperature you are firing to is called the target tem-

perature. After the controller reaches the target tempera-

ture, it can also hold that temperature.

The controller fires at a controlled heating rate. The rate

is figured in degrees per hour. If you selected a rate of 100°

per hour, it would take 10 hours for the kiln to reach 1000°.

Rate is similar to “miles per hour.”

In summary, the controller does three basic tasks:
1) It fires at a controlled heating rate, or speed, measured

in degrees of temperature change per hour.

2) It fires to a target temperature.
3) It can hold the target temperature.

The controller fires in segments, or stages. A segment is a

given heating rate to a target temperature. Shown above is a

segment with a target temperature of 1250° and a rate of

625°, with a hold of one hour.

Heating rate is figured in degrees per hour. The recom-

mended heating rate for the material you are firing is usually

available from your supplier. It also varies depending on the

thickness of the material.

To figure how long a firing segment will take, subtract the

current temperature from the target temperature and divide

the resultant temperature by the heating rate. In the diagram

above, the firing time is 1250° - 80° (room temperature) =

1170 ÷625 = 1.87 hours.

The controller can fire up to 8 segments per firing in a

User Defined program. One segment is often all that is

needed, though.

After the controller has finished firing the last segment of

a User Defined program, it will turn off power to the kiln.

Note:

If you enter a rate of 0000 in segment 1, or if

the target temperature in segment 1 is lower than

the current temperature,

will appear in the

display.

Summary of Contents for Digital Temperature Controller

Page 1: ...row keys to change the target temperature for the cur rent segment Then press Page 6 During a firing press repeatedly until appears Press Use the arrow keys to change the alarm temperature Press To si...

Page 2: ...code before appears then the controller includes only Skip Segment from Advanced Features on pages 6 7 If your controller shows a software code before appears then the controller has all the features...

Page 3: ...highest number and vice versa Examples I To program a 99 59 hour Hold when the display shows 00 00 press the once I To program a FULL rate when the display shows 0000 press the once I To program a te...

Page 4: ...g a cooling segment and the kiln cooled past the target temperature while the power was off The power failed during firing and kiln tempera turewasbelow212 F 100 Cwhenthepowercamebackon The power fail...

Page 5: ...ate is figured in degrees per hour If you selected a rate of 100 per hour it would take 10 hours for the kiln to reach 1000 Rate is similar to miles per hour In summary the controller does three basic...

Page 6: ...ress Advanced Features Note All the features in this section are available in a User Defined program The alarm is the only fea ture in this section that is available in a PMC pro gram This is because...

Page 7: ...F 0 Cwillturnoffthealarm Lost Wax Burnout Caution Only kilns with vent holes are designed for lost wax burnout However you can use a kiln without the vent hole provided that you open the door during...

Page 8: ...ent cover s or leave the door ajar Fire the kiln empty to 1500 F 815 C at a rate of 300 F 166 C with a one hour hold 01 00 Error Messages bAdP Bad Programming The kiln will not fire the because the Us...

Page 9: ...ller You can calibrate the controller to fire up to 20 F 11 C hotter or cooler than the zero factory setting From press the key After rate temperature hold etc will appear With shown in the display pr...

Page 10: ...art message appears after program ming a firing Press to begin firing Controller Calibration press the and Delay press the are accessed from the message Page 9 Calibrate the controller to fire hotter...

Page 11: ...controller faceplate to the switch box Lift faceplate out of box and let the con troller hang on the outside of the box with the back of the board facing you Then plug the kiln back in Pro gram the co...

Page 12: ...electing a Stored PMC Program Keys to Press Shown in the Display through Not Down Arrow Select Program 1 2 3 4 or 5 The kiln is now firing The User Defined Program Keys to Press Display through Not Do...

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