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Operating Manual

English

Ultrasonic welding device for plastics

................. RINCO ULTRASONICS AG

Industriestrasse 4

CH-8590 Romanshorn

Switzerland

............................... ++41 71 466 41 00

............................... ++41 71 466 41 01

Hand welding device HW35-3

with

Generator RL35

Version 4.0

RL35HW/N

O

7768

RL35

HW35-3

Summary of Contents for HW35-3

Page 1: ...ltrasonic welding device for plastics RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romanshorn Switzerland 41 71 466 41 00 41 71 466 41 01 Hand welding device HW35 3 with Generator RL35 Version 4 0...

Page 2: ...ing manual and study it carefully before unpacking and putting the device into operation The device may only be used maintai ned and repaired by persons who are familiar with the operating manual and...

Page 3: ...5 3 4 Technical data of the Ultrasonic Generator RL35 3 6 3 4 1 Concept 3 7 3 4 2 Available generator modules 3 7 3 4 3 Connected loads 3 7 3 4 4 Dimensions 3 7 3 4 5 Weight 3 7 4 Transportation 4 1 4...

Page 4: ...11 1 2 Start ST02 manual optional 11 2 11 1 3 Start ST02 manual optional 11 2 11 1 4 Interface ST03 11 3 11 1 5 Generator module UGF 11 4 11 2 Fuses Generator RL35 11 5 11 3 List of fuses Generator R...

Page 5: ...ary for the safe and efficient handling of the device Chapter Elements Describes the various exchangea ble elements Chapter Retooling Describes how to change a horn or booster Chapter Cleaning and mai...

Page 6: ...g your device You will find this data on the rating plate A at thebackofthedevice aswellasontheinside cover flap of this operating manual The design and circuitry of this device are subject to continu...

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Page 9: ...ecial information or operating instructions Warnings regarding risk of personal injury or damage to parts of the equipment The item numbers used in the illustrations and descriptions e g Generator mod...

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Page 11: ...any resultant damage Intended for industrial use 2 3 Special points to note Beforeyoustartupthedeviceforthefirsttime readthisoperation manual carefully Being badly informed about how to operate and l...

Page 12: ...r from all liability for injury to persons or damage to materials Before starting up the device always make sure it is in a closed and safe condition 2 6 Operation Never open the generator or converte...

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Page 15: ...2 Trigger switch 3 Horn 4 Suspension 5 Cooling air connections A Name plate on housing 1 2 3 1 2 Ultrasonic generator RL35 26 Generator module handle 26 1 Model designation 27 LED bar 28 LED power 29...

Page 16: ...3 2 RL35HWV40 GB NO 7768 16279 Product information 3 3 1 3 Cooling optional It is necessary to cool the converter for heavy duty use 5 Connection for hose 4...

Page 17: ...y RINCO ULTRASO NICS AG shall be conditional however on a number of require ments for example The user must be familiar with the contents of this Operating Manual The instructions and warnings contain...

Page 18: ...3 4 RL35HWV40 GB NO 7768 16279 Product information 3 3 Technical data device HW35 3 Dimensions in mm 5...

Page 19: ...rgonomic trigger switch Piezoelectric converter Connecting screw thread for horn M8 3 3 2 Compressed air Dry compressed air maximum 7 bar 105 PSI 3 3 3 Dimensions Dimensions see fig page 3 4 3 3 4 Wei...

Page 20: ...3 6 RL35HWV40 GB NO 7768 16279 Product information 3 4 Technical data of the Ultrasonic Gene rator RL35 Dimensions in mm Weight 7 kg 6...

Page 21: ...mum efficiency and low power loss Detection of system malfunctions Interface for PLC 3 4 2 Available generator modules Type max power UGF 35 250 250 W UGF 35 400 400 W UGF 35 600 600 W UGF 35 900 900...

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Page 23: ...ning an exact description of the damage must be submitted to the carrier as the basis for the damages claim Incidents of damage or loss involving goods delivered by us must be reported to us immediate...

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Page 25: ...lding device 2 Trigger switch This activates the ultrasonic vibrations Do not touch horn 3 Horn Never alter a tuned horn mechani cally This can result in damage to the vibration system und genera tor...

Page 26: ...ule is never to be pulled out or plugged in while mains is connected high voltage 27 LED bar This display indicates the power supplied during the welding operation When the horn is idle vibrating free...

Page 27: ...e a increase numeral b decrease numeral With the initialisation on the inter nalprogramselectionswitch level 9 following section 8 Resetting the welding time is increased by a factor of ten 99 9 sec 3...

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Page 29: ...perature during operation 10 C 45 C when setting 20 C 6 2 Assembling and connecting up the devices To prepare the devices for operati on carry out the following steps 1 Connect up the cables between t...

Page 30: ...7768 16279 Initial start up 3 Tighten the horn 9 with two spanners of correct size G S 2 3 Do not touch horn 4 The device is switched on at the main switch 34 The device is ready for operation after a...

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Page 33: ...he piezoelectric elements into a mechanical vibration of identical frequency Amechanicalvibrationintheaxialdirectionisthusavailableatthe front end of the converter K The efficiency of a piezoelectric...

Page 34: ...rn to vibrate correctly it must be designed as far as possible to move in an axial direction at its transmission surface The aim is to produce pulses on the horn face that act as far as possible in an...

Page 35: ...oating for abrasive plastics for longer service life RINCO has a long record and a lot of experience in horn manufacture Horns that are manufactured without the necessary theoretical and practical exp...

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Page 37: ...nging horn It is important to ensure that the mains switch on the generator has been switched off before unplug ging the HF cable 1 Separate the horn 3 with spanners G S Never put the two parts in a v...

Page 38: ...is reason a number of programmes have been created to suit the most common peripheralrequirements Theseprogrammes are permanently installed in an integrated computer and can be preselected via rotary...

Page 39: ...d devices is 0 Mode Adjustment 0 external welding time 1 internal welding time 9 Pulsewithsettablewelding time max 99 9s With setting level 9 Toggle switch Ultra sound operates automati cally accordin...

Page 40: ...F 5 8 2 3 Soft Start The greatest strain on the transducer system occurs when the oscillations are first stimula ted To avoid overloading and resultant da mage a soft start device has been installed i...

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Page 43: ...t all energy sources such as the power and compres sed air supply are disconnected Attention Never clean the keypad or plastic sheeting of the generator with caustic agents 1 1 9 3 Generator The gener...

Page 44: ...converter Never connect any measuring in struments to the RF socket of the converter The converter is electrically char ged even after switching off the generator 9 5 Threaded coupling The converter K...

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Page 47: ...or messages and trouble shooting Troubleshooting may only be carried out by specially trained staff In case of doubt contact the service centre or the manufacturer directly see appendix Error red LED...

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Page 49: ...RL35HWV40 GB NO 7768 16279 11 1 Electrical diagrams 11 Electrical dia grams 11 1 Wiring diagram for housing 11 1 1 Start ST02 automatic standard input start 1 input start 2 input emergency stop 1...

Page 50: ...V40 GB NO 7768 16279 Electrical diagrams 11 1 2 Start ST02 manual optional 11 1 3 Start ST02 manual optional input start 1 input start 2 input emergency stop input start 1 input start 2 input emergenc...

Page 51: ...0 GB NO 7768 16279 11 3 Electrical diagrams output piece counter output piece counter input US Stop 1 input US Stop 2 US Stop option A US Stop option B Error max 24V 0 5A open if error 11 1 4 Interfac...

Page 52: ...ains N not used GND24V 24V output piece counter optional ouput power 0 5V output magnetic valve input start 2 input start 1 input Trigger input US Stop 2 input US Stop 1 Error max 24V 0 5A open if err...

Page 53: ...RL35HWV40 GB NO 7768 16279 11 5 Electrical diagrams 11 2 Fuses Generator RL35 Fusesaretobefoundinthefollowingassem blies Generator module All fuse dimensions 5 x 20 mm Bus print Power socket 6 7 8 9...

Page 54: ...e F1 F2 F3 F4 F5 UGF35 250 3 15 A T 400 mA T 3 15 A T 100 mA T UGF35 400 4 A T 400 mA T 4 A T 100 mA T UGF35 600 4 A T 400 mA T 4 A T 100 mA T UGF35 900 6 3 A T 400 mA T 6 3 A T 100 mA T Generator Pow...

Page 55: ...et RINCO order No STO1 Appliance socket 14 pol AMP 5445 STO2 Appliance socket 7 pol AMP 5442 STO3 Appliance socket SUB D 15 pol 5469 STO4 Appliance socket Lemo 1 7254 STO5 Appliance socket 250V 8A 505...

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Page 57: ...hnical drawings and values 12 1 Amplitude values of the generator RL The different generator outputs result in different amplitudes The amplitude value described in the following table refers to the r...

Page 58: ...B NO 7768 16279 Technical drawings and values 4 12 3 Stud length of the vibration components 35 kHz K Converter The converter stud is an integral component of the converter and cannot be detached 3 Ho...

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Page 61: ...will be glad to help To provide useful advice our Aftersales Ser vice Center needs the following information 1 The type designation and serial number of the device 2 An exact description of the techn...

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