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MAINTENANCE

14

FIG. 18

                 THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH 

                       MUST BE IN THE 'OFF' POSITION UNTIL ADJUSTMENTS ARE COMPLETE.

ROTATING OR REPLACING KNIFE INSERTS

This machine has a cutterhead with 6 rows of High Speed Steel knife inserts. Each of the 26 inserts on the 

cutterhead are indexed and have two sharpened sides. If the knives become dull, or one becomes nicked, 

simply loosen the retaining screws with the supplied star head screwdriver, lift up and rotate the inserts 90° to 

a new sharpened edge. No setting is required, as the cutterhead has been machined to automatically index 

and set the inserts in proper position for use. When both sides of an insert are dull, the insert can be easily 

removed and a new knife insert placed in the location.  

To rotate or remove an knife insert:

1.  Unplug power cable, put the switch to OFF and remove the safety key.
2.  Lower the upper frame motor housing to the lowest position near the planer bed by turning the handwheel.
3.  From the back of the planer, remove the two Dust Hood Knobs and take off Dust Hood. (A-FIG. 10.)
4.  Remove any sawdust from the head of the Star screw then remove the screw and cutter insert.

5.  Safely rotate the cutterhead by inserting the supplied 4mm hex wrench into the side of the planer 

(B-FIG. 10.). Engage the end of the cutterhead with the wrench and rotate to the next row. 
6.  While the insert is removed, clean any resin buildup or trapped dust from the insert and surfaces of the 

cutterhead with a suitable solvent. A tooth brush works well for safe cleaning around the sharp inserts. Using 

compressed air is also useful. Be sure to wear safety glasses if compressed air is used. 

NOTE: 

Any accumulated dust or resin buildup can affect the seating of the insert in the cutterhead, raise it, and 

can make noticeable marks on your workpieces the next time you plane.
7. 

 

Lubricate the Star screw threads with a light machine oil, wipe the excess oil off the threads.

8.  Install a new insert, or rotate the old insert so that a new sharpened edge is in position. The inserts have a 

indication mark on their top surface corner, so that you can reference the positioning of the insert’s dulled or 

sharpened edges. When rotating a cutter insert, it will seat itself back against the positioning bar during tighten-

ing. Install the Star screw and torque it down to 48-50 inch / pounds. Inserts have 2 sharp edges, 2 flat edges. 

See FIG. 11, page 15.
9.  Once all insert changes have been made, put the planer parts back together by reversing steps 2-4 above.
10. Plug in the power cord and safety key when you are ready to resume planing.

FIG. 10

DUST

 CHUTE

USE T25 STAR WRENCH TO LOOSEN 

SCREW TO CHANGE INSERTS

A

B

Summary of Contents for 25-135H

Page 1: ...and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support email techsupport rikontools com For...

Page 2: ...2 sided 26 Number of Cutterhead Insert Rows 6 HSS Inserts Size 2 sided 14 2mm x 14 2mm x 2mm Maximum Depth of Cut 1 8 Maximum Cutting Width 13 Maximum Cutting Depth Height 6 Minimum Length of Stock 7...

Page 3: ...trical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOI...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THA...

Page 5: ...e grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG...

Page 6: ...me Vary the feeding of the work pieces along the cutterhead center left right so that all of the knives get used and thus remain sharp longer 21 Never reach inside of a running machine and avoid awkwa...

Page 7: ...ms 3 Clean all rust protected surfaces with ordinary house hold type grease or spot remover Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Apply a coat of pa...

Page 8: ...of plywood Then the planer can be positioned on your workbench or other solid surface and the plywood can be clamped in place to secure the planer for use After use the plywood can be unclamped and t...

Page 9: ...DUST PORT 1 From the back of the machine place the Dust Hood over the Cutterhead Assembly 2 Locate the two Dust Hood Knobs A Fig 2 3 Align the Dust Hood over the holes on the top of the Cutterhead As...

Page 10: ...h side Adjust the two stop screws until the extension table is level with the planer table 3 Press down on the table extension to ensure that the table extension is properly seated 4 Tighten the lock...

Page 11: ...cale shows the depth of the finished workpiece Inaccurate cuts can be prevented by routinely checking the alignment of the thickness scale 1 Table extensions must be level with planer table 2 Plane a...

Page 12: ...the cutterhead Planing only in the center or through one side of the planer will quickly dull the knives in that area ALWAYS keep the cutter inserts sharp for best cutting results PLANER OPERATION NO...

Page 13: ...nished workpiece cut off the end of the stock where snipe is noticeable WARPED WOOD Little or no warpage is the ideal condition for planing a workpiece Simply turn the workpiece over and plane it to t...

Page 14: ...wrench into the side of the planer B FIG 10 Engage the end of the cutterhead with the wrench and rotate to the next row 6 While the insert is removed clean any resin buildup or trapped dust from the i...

Page 15: ...Once the brush has been removed inspect the carbon the spring and the wire 4 If the carbon of either brush is worn down to 1 4 or less both brushes should be replaced Also if the spring or wire are bu...

Page 16: ...maintaining the machine DO NOT attempt to repair or maintain the electrical components of the motor Contact a qualified service technician for this type of maintenance 5 Clean the planer bed columns o...

Page 17: ...ts 1 Unplug planer from the power source and clean the planer parts Planed lumber thickness does not match the thick ness scale indicator 1 Indicator scale is not set correctly 1 Adjust thickness scal...

Page 18: ...18 PARTS DIAGRAM NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required...

Page 19: ...5 66 67 68 69 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 91A 92 93 94 95 96 97 98 99 101 101A 113 115 116 117 118 119 128 129 130 131 132 P25 135H 1 P25 135H 1A P25 135H 1B P...

Page 20: ...PARTS DIAGRAM 20 NOTE Please reference the Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required MOTOR ASSEMBLY...

Page 21: ...SING MOTOR HOLDER BRUSH BRUSH CAP BRUSH SWITCH HOUSING BEZEL SWITCH SWITCH KEY SWITCH CORD W PLUG OVERLOAD SWITCH LEAD WIRE P25 135H 133 P25 135H 134 P25 135H 136 P25 135H 137 P25 135H 140 P25 135H 14...

Page 22: ...LANER ACCESSORIES For addtional accessories for use with the 25 135H thickness planer contact your local RIKON distributor or visit the RIKON website at www rikontools com There you will find Dust Col...

Page 23: ...ses The warranty term for these claims will be limited to a two year period This limited warranty does not apply to accessory items such as blades drill bits sanding discs grinding wheels belts guide...

Page 24: ...www rikontools com 25 135HM1 25 135H For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com Link to RIKON Website...

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