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6 Maintenance   

6-2. Replacement parts 

 

 

 

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6-2. Replacement parts 

<Replacement of Gas Sensor> 
Our service engineers need to replace and adjust the sensor. Please contact RIKEN KEIKI. 
 

NOTE 

  If adjustment to the standard gas concentration value fails even with the maximum sensitivity, it 

indicates that the gas sensor has come to the end of its life. The gas sensor needs to be replaced. 

  After replacing the gas sensor, electrical adjustment and calibration using the standard gas are 

necessary. 

 

 
 
<Replacement of Regular Replacement Parts> 

List of recommended regular replacement parts 

 

Name 

Maintenance 

intervals 

Replacement 

intervals 

Quantity 

(pieces per 

unit) 

Remarks 

Elbow 

6 months 

3 - 8 years 

 

O-ring (flow regulator) 

6 months 

3 - 8 years 

 

O-ring (sensor cap) 

6 months 

3 - 8 years 

 

Tube 

6 months 

3 - 8 years 

710 mm 

 

Tube 

6 months 

3 - 8 years 

50 mm 

 

 
For the stable operation of the detector and safety, ask a qualified service engineer to take care of 

replacement of the parts. Request the operation check from RIKEN KEIKI. 

 
 

NOTE 

The above replacement interval is recommendation only. The interval may change depending on the 
conditions such as operating environment. These intervals do not mean the warranty periods either. The 
result of the regular maintenance may determine when to replace the parts. 

 

 

Summary of Contents for GD-F88Di

Page 1: ...PT2E 1981 2 Wire Gas Detector Head GD F88Di Operating Manual PT2 198...

Page 2: ...o wire 15 4 7 Recommended cables and terminal plate specifications 15 4 8 System connection example 16 4 9 How to Tube 18 5 How to Operate 20 5 1 Preparation for start up 20 5 2 Basic operating proced...

Page 3: ...f the indicator alarm unit 1 2 Purpose of use This detector is a fixed type gas detector head which detects oxygen When the detector detects oxygen it outputs a current according to the detected oxyge...

Page 4: ...y 2 1 Danger cases 4 2 2 Important Notices on Safety 2 1 Danger cases DANGER This detector is the intrinsically safe explosion proof product with Zener Barrier However never attempt to detect a gas ov...

Page 5: ...maintaining device used separately It can be used in a location where a combustible gas or steam is present however it should be done carefully Consult RIKEN KEIKI before operating the detector in suc...

Page 6: ...If a solvent is used for unavoidable reasons attach the recommended filter to the areas such as inlet of the gas detector while using the solvent and for one hour after that 4 For maintenance of the d...

Page 7: ...gy Institution of Industrial Safety Applied standard Recommended Practices for Explosion Protected Electrical Installations in General Industries Electrical parameter Intrinsically safe circuit allowa...

Page 8: ...re Intrinsically safe circuit allowable capacitance Co 586 pF Cw or more Wiring Determine the cable type to use and laying distance in consideration of the above parameters to maintain explosion proof...

Page 9: ...es the mode from the detection mode to maintenance mode Or exits the maintenance mode 3 SET switch Used to set the mode during the maintenance mode 4 5 UP DOWN switch Used to select an item for each m...

Page 10: ...ensor Connects the sensor cable 9 Power switch Turns on off the power of the unit 10 Sensor Detects a gas 11 Terminal plate Connects the power cable 12 Grounding terminal A terminal M4 to ground the u...

Page 11: ...high voltage devices exist Do not place the detector next to a noise source device Do not run cables in parallel or close to each other Do not install the detector in a place where maintenance of the...

Page 12: ...ures against lightning If cables are installed outside the factory plant or if internal cables are installed in the same duct as the cables coming from outside the factory plant lightning will cause p...

Page 13: ...CAUTION Check that the main unit is mounted securely on the wall If not the main unit may fall off and cause unexpected injury or damage to the unit Do not install the detector in a place where mainte...

Page 14: ...grounding terminal For stable operation of the detector and safety it must be connected to a grounding terminal Never connect the grounding wire to a gas pipe The grounding must be made as D type grou...

Page 15: ...cted safety maintaining device barrier type and length of the cable used It may also vary with the signal current value 4 to 20 mA When wiring the detector check the following to make sure that the vo...

Page 16: ...ecting to indicator DCS PLC etc non explosion proof system 4 8 2 Example of connecting to Zener Barrier indicator DCS PLC etc GD F88Di detector Host system DCS PLC Non hazardous location GD F88Di dete...

Page 17: ...and indicator 4 8 4 Example of connecting to insulating barrier indicator DCS PLC etc 5 4 6 3 OX 5002 GD F88Di detector Zener Barrier Hazardous location A type grounding Non hazardous location GD F88D...

Page 18: ...ate required for the detector is 500 cc min or more Consult RIKEN KEIKI for pumps aspirators etc that draw gases externally 3 Tube material Some gases to be detected have highly adsorptive or corrosiv...

Page 19: ...sampling flow rate 1 Check required flow rate Turn the needle gradually to the left Check that the FLOW is over the upper line If not adjust an external pump etc 2 Adjust flow rate Turn the needle so...

Page 20: ...ets the specifications The external output may be fluctuated during adjustment Take an appropriate measure to avoid the influence on the gas monitoring system Check that the tubes are connected proper...

Page 21: ...l Clear approx 25 seconds System check of the unit External output 17 4 mA CAUTION Do not turn off the detector during the initial clear The detector is reading the internal memory during the initial...

Page 22: ...r adjustment 2 2 Perform the span adjustment 2 3 Environmental setting 2 4 Used for various environmental settings 2 4 0 2 4 1 INHIBIT Setting 2 4 2 Alarm Setpoint Setting 2 4 3 Alarm Delay Time Setti...

Page 23: ...Detection mode LCD display Example Gas to be detected O2 In the detection mode the sampling gas concentration is displayed on the LCD Normal display description Detected gas concentration Name of the...

Page 24: ...el drops to the negative side by 10 or more of the full scale WARNING Accurate gas detection cannot be performed with the negative value display In this case perform zero adjustment Fault Display If a...

Page 25: ...on mode 4 0 20 0 mA depends on the gas concentration 2 Initial clear 17 4 mA 3 Maintenance mode 17 4 mA 4 External output test 4 0 20 0 mA varies with the test value 5 Fault state 21 5 mA or more 6 Po...

Page 26: ...e maintenance mode is left unoperated for 10 hours the detection mode automatically returns 4 4 20 0 mA 17 4 mA The maintenance mode consists of Daily Maintenance and Regular Maintenance and Daily Mai...

Page 27: ...justment menu displayed When the reading is stabilized press the SET switch The display blinks Indicated value is adjusted to 20 9 on switch 3 Press the SET switch to confirm the setpoint When the pro...

Page 28: ...n the SET switch while is displayed enters the regular maintenance mode 4 Press the SET switch while 2 0 is displayed to display 2 0 1 Alarm Test Then make a selection with the SET switch 5 Increase t...

Page 29: ...ower switch located on the left side of the power terminal plate Then turn off the power supply 24 VDC to the detector WARNING Before turning off the detector decide whether the power can be turned of...

Page 30: ...orm maintenance once or more for every six months to maintain the performance as a safety unit Maintenance item Maintenance content Daily mainte nance Monthly mainte nance Regular mainte nance Status...

Page 31: ...ro adjustment if the display is incorrect External alarm test Inspect the alarm circuit by using the alarm test function Check the alarm lamps Check the activation Check the external alarm Check the a...

Page 32: ...ommended regular replacement parts Name Maintenance intervals Replacement intervals Quantity pieces per unit Remarks Elbow 6 months 3 8 years 2 O ring flow regulator 6 months 3 8 years 1 O ring sensor...

Page 33: ...use it again When the detector is relocated select a new place in accordance with 4 2 Precautions for installation sites and 4 4 How to install For information on wiring work see 4 6 How to wire and 4...

Page 34: ...of power supply system Provide the rated voltage Take measures such as checking or adding the UPS power supply line filter and insulation transformer Cable abnormalities open circuit not connected sh...

Page 35: ...interference gases such as solvents completely Please contact RIKEN KEIKI to arrange removal filters Disturbance by noise Turn off and restart the alarm system If such a symptom is observed frequentl...

Page 36: ...ble alarm Self diagnosis System failure Sensor failure Trouble alarm indication Content display Trouble alarm action Non latching Transmission method 2 wire analog transmission Transmission specificat...

Page 37: ...ouble alarm indication Content display Trouble alarm action Non latching Transmission method 2 wire analog transmission digital transmission HART communication Transmission specifications 4 20mADC loa...

Page 38: ...n for the sensor outputs 10 10 Definition of Terms Galvanic cell type This is a principle of the sensor installed in the detector head See 9 2 Detection principle for details vol A unit used to expres...

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