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Riello RX 180 S/PV, Manual

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15

   START-UP AND SHUT DOWN

BURNER CONTROL PROGRAMM 

APS-Supervision: No APS

GPS-Supervision: Active

Valve-Supervision: Tightness control

Behaviour after flame loss: Restart

Heat demand

Flame signal

Air pressure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

1

2

4

5

6

7

St

andst

ill check

Prepurge check

Pulset

ime V1

Checkt

ime V2

Prepurge

Wait

ing f

o

r 

ignit

ion speed

ignit

ion

F

lame 

st

abilizat

ion

Pulset

ime V2

Checkt

ime V1

Post

purge

APS-Supervision: No APS

GPS-Supervision: Active

Valve-Supervision: Gas valve circuit check

Behaviour after flame loss: Restart

Heat demand

Flame signal

Air pressure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

1

2

3

4

5

6

8

St

andst

ill check

Prepurge check

Prepurge

Wait

ing f

o

r 

ignit

ion speed

ignit

ion

F

lame 

st

abilizat

ion

G

a

s valve circuit

 

check

On

Off

Must disappear

Must appear

Don´t care

Alternately on

Inputs

Outputs

Standby

9

Inputs

Outputs

Postpurge

Program step / 

Message

Standby

0

Normal operation: Start-up and shut down

3

Burner operation

Normal operation: Start-up and shut down

0

Stop

Stop

Ignition *

Prepurge

Min. - Max.

Stop

Prepurge

Ignition *

7

9

0

Min. - Max.

Program step / 

Message

Standby

Burner operation

Post

purge

Standby

Postpurge

Stop

0

Head demand

Flame signal

Air prssure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

Program step/

Stop

Prepurge

Ignition

Min. - Max.

Postpurge

Stop

S

tandstil l check

Prepurge 

W

aiting for

igintion speed

Ignition 

Flame st

abilizat

ion 

Burner operation 

Pulsetime  V2 

Checktime V1 

Postpurge 

Standby

Standby

Head demand

Flame signal

Air prssure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

Stop

Prepurge

Ignition

Min. - Max.

Postpurge

Stop

P

repurge 

Ig

nition 

Fla

me

st

abilization

 

Burner operation 

Standby

Standby

G

as valve 

P

ostpurge 

On

Off

Must disappear

Must appear

Don’t care

Alternately on

 

circ

uit check 

Message

Prepurge  

check

P

ulsetime V1

Ch

ecktime  V2

Program step/

Message

S

tandstill  che

ck

Prepurge  check

W

a

iting for

ig

intion speed

Summary of Contents for RX 180 S/PV

Page 1: ...atori di gas premiscelato Br leurs de gaz pr m lang Premixed gas burners 2903357 7 04 2011 CODICE CODE MODELLO MODEL MODELE TIPO TYPE 3790310 3790330 RX 180 S PV 908 T 3790300 3790320 RX 250 S PV 903...

Page 2: ...440 e mail info riello be URL www riello be Si certifica con la presente che la serie di apparecchi di seguito specificata conforme al modello del tipo descritto nella dichiarazione di confor mit CE...

Page 3: ...ttore per i danni causati a per sone animali e cose da errori nella installazione e taratura del bruciatore da un suo uso improprio erroneo ed irragionevole da inosservanza del manuale d istruzione da...

Page 4: ...agnare il bruciatore anche in caso di cessione ad un altro proprietario o utente oppure in caso di trasferimento su un altro impianto In caso di danneggia mento o smarrimento deve essere richiesto un...

Page 5: ...26 5 30 8 pressione alla portata massima 2 mbar 7 1 10 7 9 13 5 FUNZIONAMENTO Intermittente min 1 arresto in 24 ore Due stadi progressivi o modulante IMPIEGO STANDARD Caldaie ad acqua a vapore ad oli...

Page 6: ...PESO B misure indicative I bruciatori vengono spediti in imballi di car tone con dimensioni di ingombro secondo tab B Il peso del bruciatore completo di imballo indicato nella tab B INGOMBRO C misure...

Page 7: ...i 1013 mbar circa 0 m s l m e con la testa di combustione regolata come indicato a pagina 5 CALDAIA DI PROVA B I campi di lavoro sono stati ricavati in speciali caldaie di prova secondo la norma EN 67...

Page 8: ...delle ordinate di sinistra in questo caso 4750 giri min Per una lettura esatta del numero di giri a dis posizione un kit di interfaccia apparecchiatura VS VR R 2 1 F D7789 RX180S PV G 20 G 25 RX180S P...

Page 9: ...di chiusura della camera di combustione come in fig B La posizione dei fori filettati pu essere tracciata utilizzando lo schermo termico a corredo del bruciatore LUNGHEZZA TESTA C La lunghezza della...

Page 10: ...verificare se la sonda e gli elettrodi sono corret tamente posizionati come in fig C Fissare il gruppo rampa 20 B mediante le 4 viti 18 B presenti a corredo Attenzione alla presenza della guarnizione...

Page 11: ...sare l accidentale occlusione dell aspira zione mediante la riduzione del gas erogato Dopo aver collegato il tubo di compensazione T con la valvola ricoprirlo con la protezione in gomma RAMPA GAS B E...

Page 12: ...zione della portata dell aria comburente La rampa gas proporzionale in funzione della pres sione rilevata nel circuito di ventilazione eroga la corretta quantit di combustibile Quindi attraverso la v...

Page 13: ...re I valori corretti sono CO2 7 8 8 5 Per correggere tali valori agire sulla valvola gas nel seguente modo per aumentare la portata gas e la CO2 ruo tare la vite V2 in senso orario avvitare per ridurr...

Page 14: ...ai limiti imposti dalle pi severe normative La distribuzione della fiamma e la sua esten sione su un ampia superficie consente di conte nere la formazione degli NOx termici principali responsabili del...

Page 15: ...ccoppiamento valvola miscelatore sulla flangia di fissaggio bruciatore in corrispo denza della guarnizioni Testa di combustione Visionare la testa di combustione e verificare che il tessuto sia integr...

Page 16: ...icurezza perdita fiamma durante il funzionamento presenza fiamma in preventilazione x x 4 Perdita BCC Errata connessione BCC perditaBCC parametri BCC non validi x x 5 Errore nel reset remoto Quando vi...

Page 17: ...Secondi 8 Velocit di post ventilazione 780 9960 1980 Giri min 9 Velocit massima 780 9960 6660 Giri min 10 Tempo di test V1 0 1 25 5 1 Secondi 11 Pulsetime V1 0 1 25 5 2 Secondi 12 Tempo di test V2 0 1...

Page 18: ...n Normal operation Start up and shut down 0 Stop Stop Ignition Prepurge Min Max Stop Prepurge Ignition 7 9 0 Min Max Program step Message Standby Burner operation Postpurge Standby Postpurge Stop 0 Te...

Page 19: ...Reset Blocco Chip Ingresso Card optional modulazione Pressostato aria Pressostato gas Reset remoto min min Comando 3 punti Termostato Controllo Bruciatore Accensione Fiamma Valvole sicurezza Funzionam...

Page 20: ...ogati per funzionamento intermittente Ci significa che devono fermarsi per Norma almeno 1 volta ogni 24 ore per permettere all apparecchiatura elettrica di effettuare un controllo della propria effici...

Page 21: ......

Page 22: ...mail info riello be URL www riello be Il est certifi par la pr sente que la s rie d appareils sp cifi e ci apr s est conforme au mod le du type d crit dans la d claration de conformit CE et elle est p...

Page 23: ...contrat pour les accidents et les dommages aux animaux ou aux biens dus des erreurs lors de l installation et du r glage du br leur un usage im propre erron et inconsid r l inobservation du manuel d...

Page 24: ...br leur si celui ci doit tre c d un autre propri taire ou utilisateur ou bien s il doit tre d plac sur une autre installation S il a t endommag ou gar demander une autre copie au ser vice d assistance...

Page 25: ...ximum Sm3 h 19 0 22 1 26 5 30 8 pression au d bit max 2 mbars 7 1 10 7 9 13 5 FONCTIONNEMENT Intermittent 1 arr t min en 24 heures Deux allures progressives ou modulante EMPLOI STANDARD Chaudi res eau...

Page 26: ...ans des emballa ges en carton dont les dimensions d encom brement sont indiqu es dans le tab B Le poids du br leur avec son emballage est indiqu dans le tab B ENCOMBREMENT C Mesures indicatives L enco...

Page 27: ...mbars environ 0 m s n m et avec la t te de combustion r gl e de la mani re indiqu e la page 5 CHAUDIERE D ESSAI B Les plages de travail ont t tablies sur des chaudi res d essai sp ciales selon la norm...

Page 28: ...r du n de tours sur l chelle des ordonn es de gauche dans ce cas 4750 tu tournes min Pour une lecture exacte du n de tours il est disposition un kit d interface bo te de contr le VS VR R 2 1 F D7789 R...

Page 29: ...combustion comme sur la fig B La position des trous filet s peut tre trac e en utilisant l cran thermique fourni avec le br leur LONGUEUR TETE C La longueur de la t te doit tre choisie selon les indi...

Page 30: ...audi re con tr ler si la sonde et l lectrode sont positionn s correctement comme sur la Fig C Fixer le groupe rampe 20 B avec les 4 vis 18 B fournies avec l quipement Faire attention la pr sence du jo...

Page 31: ...ant le volume du gaz distribu Apr s avoir connect le tuyau de compensation T avec la valve recouvrir avec la protection en cautchouc RAMPE GAZ B Elle est homologu e ainsi que le br leur confor m ment...

Page 32: ...proportionnelle fournit la quantit correcte de combustible en fonction de la pression relev e dans le circuit de ventila tion Le r glage de la puissance fournie se fait donc en modifiant la vitesse de...

Page 33: ...ectes sont CO2 7 8 8 5 Pour corriger ces valeurs intervenir sur la vanne gaz de la mani re suivante pour augmenter le d bit du gaz et la CO2 tourner la vis V2 dans le sens des aiguilles d une montre v...

Page 34: ...s impos es par les r glementations les plus s v res La distribution de la flamme et son extension sur une vaste surface permet de contenir la forma tion de NOx thermiques qui sont les principaux respo...

Page 35: ...t vanne m langeur sur la bride de fixation du br leur la hauteur des joints T te de combustion Contr ler la t te de combustion et v rifier si le tis su est en bon tat sans trous ni d chirures ten dues...

Page 36: ...it perte de flamme pendant la marche pr sence de flamme en pr ventilation x x 4 Perte BCC Connexion BCC erron e perte BCC param tres BCC non valables x x 5 Erreur dans le reset distance Lorsqu il est...

Page 37: ...0 Tours min 10 Temps de test V1 0 1 25 5 1 Secondes 11 Pulsetime V1 0 1 25 5 2 Secondes 12 Temps de test V2 0 1 25 5 2 5 Secondes 13 Pulsetime V1 0 1 25 5 2 Secondes 14 Limite minimum vitesse maximale...

Page 38: ...tion Start up and shut down 0 Stop Stop Ignition Prepurge Min Max Stop Prepurge Ignition 7 9 0 Min Max Program step Message Standby Burner operation Postpurge Standby Postpurge Stop 0 Thermostat Signa...

Page 39: ...ir Reset Blocage Chip Entr e Card option modulation Pressostat air Pressostat gaz Reset distance min min Commande 3 points Thermostat Contr le Br leur Allumage Flamme Vannes de s curit Fonctionnement...

Page 40: ...gu s pour un fonctionnement intermittent Cela veut dire qu ils doivent s arr ter selon les normes au moins 1 fois toutes les 24 heures pour permettre la bo te de contr le lectrique d effectuer un cont...

Page 41: ......

Page 42: ...53 789 440 e mail info riello be URL www riello be It is hereby certified that the apparatuses specified below conform with the model of the type described n the CE conformity declaration and they are...

Page 43: ...er cannot accept responsibility for any damage to persons animals or property due to errors in installation or in the burner adjustment or due to improper or unreasonable use or non observ ance of the...

Page 44: ...any necessary consultation and must accompany the burner even if it is trans ferred to another owner or user or to another system If the manual is lost or damaged another copy must be requested from t...

Page 45: ...0 22 1 26 5 30 8 pressure at max delivery 2 mbar 7 1 10 7 9 13 5 OPERATION On Off 1 stop min each 24 hours Progressive two stage or modulating STANDARD APPLICATIONS Boilers water steam diathermic oil...

Page 46: ...um dimensions shown in tab B The weight of the burner complete with pack aging is indicated in tab B MAX DIMENSIONS C approximate meas urements The maximum dimensions of the burner are given in C Bear...

Page 47: ...an atmospheric pressure of 1013 mbar approx 0m above sea level and with the combustion head adjusted as shown on page 5 TEST BOILER B The firing rates were set in relation to special test boilers acc...

Page 48: ...line you can esti mate the value of the number of rotation on the scale of the left hand ordinates in this case 4750 turns min For an exact reading of the number of rotations it is available a control...

Page 49: ...ber as in B The position of the threaded holes can be marked using the thermal screen supplied with the burner HEAD LENGTH C The length of the head must be selected accord ing to the indications provi...

Page 50: ...be opening to make sure that the flame sensor probe and the ignition electrodes are correctly set in position as shown in fig C Fix the train assembly 20 B by using the 4 screws 18 B supplied Pay atte...

Page 51: ...ri valve accidental blocking of the intake can be compensated by reducing the amount of gas delivered After connecting the compensation pipe T with the valve coat it with a rubber protection GAS TRAIN...

Page 52: ...rpm The proportioning gas train depending on the pressure detected in the purging circuit delivers the right amount of fuel Hence the output delivered is adjusted by vary ing the motor s speed of rot...

Page 53: ...to optimise the burner calibration The correct values are CO2 7 8 8 5 To correct these values act on thee gas valve in the following way to increase the gas delivery and the CO2 turn the screw V2 in a...

Page 54: ...limits laid down by the strictest standards The flame s distribution and its spread over a large surface means that the burner manages to limit the formation of thermal NOx the main causes of pollutan...

Page 55: ...er burner pipework on the mixer valve connection on the burner fastening flange where the seal is fitted Combustion head Inspect the combustion head and make sure the fabric is undamaged and does not...

Page 56: ...ure No signal from the gas pressure switch x 3 Failure flame No flame signal after burner start up Flame loss during burner operation Flame signal without burner operation x x 4 Failure BCC Wrong BCC...

Page 57: ...n reduction time 0 1 25 5 3 Seconds 8 Postpurge speed 780 9960 1980 R min 9 Maximum speed 780 9960 6660 R min 10 Checktime V1 0 1 25 5 1 Seconds 11 Pulsetime V1 0 1 25 5 2 Seconds 12 Checktime V2 0 1...

Page 58: ...Standby 9 Inputs Outputs Postpurge Program step Message Standby 0 Normal operation Start up and shut down 3 Burner operation Normal operation Start up and shut down 0 Stop Stop Ignition Prepurge Min...

Page 59: ...n Reset Failure Chip Card optional Air prssure switch Gas pressure switch Reset remoto min min 3 Stage Power Thermostat Combustion Manager Ignition Flame Safety Valves Operation Failure Fusibile Opera...

Page 60: ...ply line An inversion would lead to lockout due to ignition failure Replace the components only with original spare parts NOTE Probe Connector Control box D5006 D7799 Electrical connections NOTES The...

Page 61: ...18...

Page 62: ...19...

Page 63: ...20...

Page 64: ...21...

Page 65: ...Terra trasformatore XTB Terra mensola XTC Terra ventilatore XV4 Connettore rampa gas LEGENDE SCHEMAS ELECTRIQUES A1 Coffret de s curit lectrique CM222 B1 R gulateur de puissance RWF40 BA Entr e en cou...

Page 66: ...C to modify the remote setpoint CN Ionisation probe connector H External signalling of burner lockout h1 Hour counter for burner operation IN ON OFF burner switch ION Ionisation probe MV Fan motor PS...

Page 67: ......

Page 68: ...RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com Con riserva di modifiche Sous r serve de modifications Subject modifications...

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