1
6423
GB
Contents
1
Declaration.................................................................................................................................................................................. 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Danger: live components............................................................................................................................................. 4
2.2
Guarantee and responsibility....................................................................................................................................... 5
2.3
Guidance for the use of bio fuel blends up to 10%...................................................................................................... 5
2.3.1
Information and general instructions ........................................................................................................................... 6
2.3.2
Product Disclaimer Statement..................................................................................................................................... 6
3
Safety and prevention................................................................................................................................................................ 7
3.1
Introduction.................................................................................................................................................................. 7
3.2
Safety warnings........................................................................................................................................................... 7
3.3
Basic safety rules ........................................................................................................................................................ 7
3.4
Personnel training ....................................................................................................................................................... 7
4
Technical description of the burner ......................................................................................................................................... 8
4.1
Burner designation ...................................................................................................................................................... 8
4.2
Models available.......................................................................................................................................................... 8
4.3
Technical data ............................................................................................................................................................. 9
4.4
Overall dimensions.................................................................................................................................................... 10
4.5
Firing rate .................................................................................................................................................................. 10
4.6
Test boiler.................................................................................................................................................................. 11
4.7
Burner description ..................................................................................................................................................... 11
4.8
Packaging - Weight ................................................................................................................................................... 12
4.9
Standard equipment .................................................................................................................................................. 12
5
Installation ................................................................................................................................................................................ 13
5.1
Notes on safety for the installation ............................................................................................................................ 13
5.2
Handling .................................................................................................................................................................... 13
5.3
Preliminary checks .................................................................................................................................................... 13
5.4
Installer/Servicer notes for the use of Gas oil with Bio blends up to 10% ................................................................. 14
5.5
Operating position ..................................................................................................................................................... 14
5.6
Boiler plate ................................................................................................................................................................ 14
5.7
Blast tube length........................................................................................................................................................ 15
5.8
Securing the burner to the boiler ............................................................................................................................... 15
5.8.1
Combustion head calibration..................................................................................................................................... 15
5.9
Nozzle installation ..................................................................................................................................................... 16
5.9.1
Choice of nozzles for 1st and 2nd stage ................................................................................................................... 16
5.9.2
Tables nozzles .......................................................................................................................................................... 16
5.9.3
Nozzle assembly ....................................................................................................................................................... 16
5.10
Combustion head setting........................................................................................................................................... 17
6
Hydraulic system...................................................................................................................................................................... 18
6.1
Gas oil supply............................................................................................................................................................ 18
6.1.1
Double-pipe circuit..................................................................................................................................................... 18
6.1.2
The loop circuit .......................................................................................................................................................... 18
6.1.3
Single-pipe circuit ...................................................................................................................................................... 19
6.2
Hydraulic connections ............................................................................................................................................... 19
6.3
Pump ......................................................................................................................................................................... 20
6.3.1
Technical data ........................................................................................................................................................... 20
6.3.2
Pump priming ............................................................................................................................................................ 20
7
Electrical system ...................................................................................................................................................................... 21
7.1
Notes on safety for the electrical wiring..................................................................................................................... 21
7.2
Electrical wiring ......................................................................................................................................................... 22