1
6074
GB
Contents
1
Information and general instructions....................................................................................................................................... 2
1.1
Information about the instruction manual ..................................................................................................................................................2
1.1.1
General dangers........................................................................................................................................................................................2
1.1.2
Danger: live components...........................................................................................................................................................................2
1.2
Guarantee and responsibility.....................................................................................................................................................................3
2
Safety and prevention................................................................................................................................................................ 4
2.1
Introduction................................................................................................................................................................................................4
2.2
Personnel training .....................................................................................................................................................................................4
3
Technical description of the burner ......................................................................................................................................... 5
3.1
Technical data ...........................................................................................................................................................................................5
3.1.1
Accessories (optional): ..............................................................................................................................................................................5
3.1.2
Variants .....................................................................................................................................................................................................5
3.2
Burner description .....................................................................................................................................................................................6
3.2.1
Weight - approximate measurements .......................................................................................................................................................6
3.2.2
Max. dimensions - approximate measurements........................................................................................................................................7
3.2.3
Standard equipment ..................................................................................................................................................................................7
3.3
Firing rates ................................................................................................................................................................................................7
3.3.1
Test boiler..................................................................................................................................................................................................7
4
Installation .................................................................................................................................................................................. 8
4.1
Handling ....................................................................................................................................................................................................8
4.2
Preliminary checks ....................................................................................................................................................................................8
4.3
Boiler plate ................................................................................................................................................................................................9
4.4
Blast tube length........................................................................................................................................................................................9
4.5
Securing the burner to the boiler ...............................................................................................................................................................9
4.6
Choice of nozzles for 1st and 2nd stage .................................................................................................................................................10
4.7
Nozzle assembly .....................................................................................................................................................................................11
4.8
Combustion head setting.........................................................................................................................................................................12
5
Electrical system ...................................................................................................................................................................... 13
5.1
Electrical system (factory set) .................................................................................................................................................................14
5.1.1
Electrical connections..............................................................................................................................................................................14
6
Hydraulic system...................................................................................................................................................................... 16
6.1
Fuel supply ..............................................................................................................................................................................................16
6.2
Hydraulic connections .............................................................................................................................................................................17
6.3
Pump .......................................................................................................................................................................................................17
6.3.1
Pump priming ..........................................................................................................................................................................................17
7
Burner calibration .................................................................................................................................................................... 18
7.1
Firing .......................................................................................................................................................................................................18
7.2
Operation.................................................................................................................................................................................................18
7.2.1
Burner starting.........................................................................................................................................................................................19
7.2.2
Steady state operation ............................................................................................................................................................................20
7.2.3
Firing failure.............................................................................................................................................................................................20
7.2.4
Undesired shutdown during operation.....................................................................................................................................................20
7.2.5
Final checks ............................................................................................................................................................................................20
8
Maintenance.............................................................................................................................................................................. 21
8.1
Burner start-up cycle diagnostics ............................................................................................................................................................23
8.2
Resetting the control box and using diagnostics .....................................................................................................................................23
8.3
Resetting the control box.........................................................................................................................................................................23
8.4
Visual diagnostics....................................................................................................................................................................................23
8.5
Software diagnostics ...............................................................................................................................................................................24
9
STATUS (optional).................................................................................................................................................................... 26
9.1
Assembly .................................................................................................................................................................................................26
9.2
The STATUS unit has three functions: ....................................................................................................................................................26
9.2.1
Key to symbols (STATUS) ......................................................................................................................................................................27