Riello RL 130 Installation, Use And Maintenance Instructions Download Page 15

13

FINAL CHECKS

• Obscure the photocell and switch on the con-

trol devices: the burner should start and then
lock-out about 5 s after opening of the 1st stage
operation valve.

• Illuminate the photocell and switch on the con-

trol devices: the burner should start and then
go into lock-out after about  10 s.

• Obscure the photocell while the burner is in

2nd stage operation, the following must occur
in sequence: flame extinguished within 1 s,
pre-purging for about 20 s, sparking for about 5
s, burner goes into lock out.

• Switch off control device TL followed by control

device TS while the burner is operating: the
burner should stop.

MAINTENANCE

Combustion

The optimum calibration of the burner requires
an analysis of the flue gases. Significant differ-
ences with respect to the previous measure-

ments indicate the points where more care

should be exercised during maintenance.

Pump

The delivery pressure must be stable at 12 bar. 

The depression must be less than 0.45 bar.
Unusual noise must not be evident during pump

operation.
If the pressure is found to be unstable or if the
pump runs noisily, the flexible hose must be de-

tached from the line filter and the fuel must be

sucked from a tank located near the burner. This
measure permits the cause of the anomaly to be
traced to either the suction piping or the pump.

If the pump is found to be responsible, check to
make sure that the filter is not dirty. The vacuum

meter is installed upstream from the filter and
consequently will not indicate whether the filter is
clogged or not.
Contrarily, if the problem lies in the suction line,

check to make sure that the filter is clean and
that air is not entering the piping.

Filters (A)

Check the following filter boxes: 
• on line 1) • in the pump 2) • at the nozzle 3), and
clean or replace as required.
If rust or other impurities are observed inside the
pump, use a separate pump to lift any water and
other impurities that may have deposited on the
bottom of the tank.
Then clean the insides of the pump and the
cover sealing surface.

Fan

 

Check to make sure that no dust has accumulat-
ed inside the fan or on its blades, as this condi-
tion will cause a reduction in the air flow rate and
provoke polluting combustion.

Combustion 

H

ead

Check to make sure that all the parts of the com-
bustion head are in good condition, positioned
correctly, free of all impurities, and that no defor-
mation has been caused by operation at high
temperatures.

Nozzles

Do not clean the nozzle openings; do not even
open them. The nozzle filters however may be
cleaned or replaced as required.
Replace the nozzles every year or whenever
necessary.
Combustion must be checked after the nozzles
have been changed.

Photocell (B)

Clean the glass cover from any dust that may
have accumulated. Photocell 1) is held in posi-
tion by a pressure fit and can therefore be re-
moved by pulling it outward forcefully.

Flame inspection window (C)

Clean the glass whenever necessary.

Flexible hoses

Check to make sure that the flexible hoses are
still in good condition and that they are not
crushed or otherwise deformed.

Fuel tank

Approximately every 5 years, or whenever nec-
essary, suck any water or other impurities
present on the bottom of the tank using a sepa-
rate pump.

Boiler

Clean the boiler as indicated in its accompanying
instructions in order to maintain all the original
combustion characteristics intact, especially the
flue gas temperature and combustion chamber
pressure.

To open the burner (D)

- Switch off the electrical power.
- Remove screw 1 and withdraw the casing 2).
- Unscrew screw  3).
- Fit the two extensions 4) supplied with the

burner onto the slide bars 5) (model with 385
mm blast tube).

- Pull part A backward keeping it slightly raised

to avoid damaging the disk 6) on blast tube 7). 

Fuel pump and/or couplings replacement (E)

In conformity with fig. (E).

(A)

(B)

(C)

(D)

(E)

D707

D708

D709

D710

D1108

Summary of Contents for RL 130

Page 1: ...Installation use and maintenance instructions Light oil burner Two stage operation 20058178 1 08 2012 CODE MODEL TYPE 20057368 RL 130 57368X GB ...

Page 2: ...th the following Technical Standards EN 267 EN 12100 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Legnago 01 07 2012 Mr Ivan Zinna Burners Division Department RIELLO S p A Mr Ruben Ca...

Page 3: ...s for the 1st and 2nd stage 5 Nozzle assembly 6 Combustion head setting 6 Hydraulic system 7 Electrical system 8 Pump 10 Burner calibration 11 Burner operation 12 Final checks 13 Maintenance 13 Burner start up cycle diagnostics 14 Resetting the control box and using diagnostics 14 Fault Probable cause Suggested remedy 15 N B Figures mentioned in the text are identified as follows 1 A part 1 of fig...

Page 4: ...r Burner delivery max 80 kg h Light oil pressure max 0 7 bar Ambient temperature max 50 C without filter Ambient temperature max 40 C with filter Light oil temperature max 50 C without filter Light oil temperature max 40 C with filter Attachment connectors 1 4 inch For burner deliveries higher than 80 kg h install two parallel degassing units TECHNICAL DATA MODEL RL 130 TYPE 57368X OUTPUT 1 DELIVE...

Page 5: ...e control Two types of burner failure may occur Control box lock out if the control box 22 A pushbutton red led lights up it indicates that the burner is in lock out To reset hold the pushbutton down for between 1 and 3 seconds Motor trip release by pressing the pushbutton on thermal cutout 17 A PACKAGING WEIGHT B Approximate measurements The burner stands on a wooden base which can be lifted by f...

Page 6: ...rea C RL 130 it is necessary to perform the calibration of the combustion head as explained on page 5 Important the FIRING RATE area values have been ob tained considering a surrounding temperature of 20 C and an atmospheric pressure of 1000 mbar approx 100 m above sea level and with the combustion head adjusted as shown on page 6 TEST BOILER B The firing rates were set in relation to special test...

Page 7: ...d gasket 8 Use the 4 screws provided after having protected the thread with antiscruffing products high tempera ture grease compounds graphite The burner boiler seal must be airtight CHOICE OF NOZZLES FOR 1ST AND 2ND STAGE Both nozzles must be chosen from among those listed in Table D The first nozzle determines the delivery of the burner in the 1st stage The second nozzle works together with the ...

Page 8: ... slide bars 2 and slide it up to the flange 5 keeping it slightly raised to prevent the flame stability disk from pressing against the blast tube Tighten the screws 1 on the slide bars 2 and screws 4 fixing the burner to the flange If it proves necessary to change a nozzle with the burner already fitted to the boiler proceed as outlined below Retract the burner on its slide bars as shown in fig B ...

Page 9: ...height differ ence are higher than the values listed in the table Key A H Pump Foot valve height difference L Piping length Ø Inside pipe diameter 1 Burner 2 Pump 3 Filter 4 Manual on off valve 5 Suction line 6 Foot valve 7 Rapid closing manual valve remote con trolled only Italy 8 On off solenoid valve only Italy 9 Return line 10 Check valve only Italy HYDRAULIC CONNECTIONS B The pumps are equipp...

Page 10: ... Ignition transformer TB Burner ground earth connection V1 1st stage solenoid valve V2 2nd stage solenoid valve VS Safety solenoid valve XP1 Connector for STATUS NOTE For remote reset connect a push button switch NO between terminal 3 and neutral of the con trol box terminals 15 16 17 and 18 All the installation maintenance and disassembly operations must be carried out with the electricity supply...

Page 11: ...tage operation and it must therefore be connected to the TR remove control device to command light oil valve V2 Alternatively if single stage operation is re quired instead of control device TR install a jumper lead between terminal 11 and 12 of the terminal strip LAYOUT C Calibration of thermal cut out 17 A p 3 This is required to avoid motor burn out in the event of a significant increase in pow...

Page 12: ...il starts coming out of the screw 3 Stop the burner switch 1 C p 11 set to OFF and tighten the screw 3 The time required for this operation depends upon the diameter and length of the suction tub ing If the pump fails to prime at the first starting of the burner and the burner locks out wait ap prox 15 seconds reset the burner and then re peat the starting operation as often as required After 5 or...

Page 13: ...ty in opening 14 bar order to increase fuel delivery or to en sure firings even at temperatures of less than 0 C In order to adjust pump pressure use the rele vant screw 5 A p 10 1st stage fan air gate valve Keep the burner operating at 1st stage by set ting the switch 2 C to the 1st stage position Opening of the air gate valve 6 B must be ad justed in proportion to the selected nozzle the index 1...

Page 14: ...stage solenoid valve pass es on to the control device TR that controls boiler temperature or pressure When the temperature or the pressure increas es until the control device TR opens solenoid valve 11 closes and the burner passes from the 2nd to the 1st stage of operation When the temperature or pressure decreases until the control device TR closes solenoid valve 11 opens and the burner passes fr...

Page 15: ...observed inside the pump use a separate pump to lift any water and other impurities that may have deposited on the bottom of the tank Then clean the insides of the pump and the cover sealing surface Fan Check to make sure that no dust has accumulat ed inside the fan or on its blades as this condi tion will cause a reduction in the air flow rate and provoke polluting combustion Combustion Head Chec...

Page 16: ...the malfunction according to the coding system indicated in the table on page 15 SOFTWARE DIAGNOSTICS Reports burner life by means of an optical link with the PC indicating hours of operation number and type of lock outs serial number of control box etc To view diagnostics proceed as follows Hold the button down for more than 3 seconds once the red LED burner lock out remains steadily lit A yellow...

Page 17: ...nozzle is too small flame detachment Increase 1st nozzle delivery 39 1st nozzle dirty or deformed Replace 40 Inappropriate pump pressure Adjust to between 10 and 14 bar 41 1st stage nozzle unsuited to burner or boiler See Nozzle Table page 12 reduce 1st stage 42 Defective 1st stage nozzle Replace The burner does not pass to 2nd stage 43 Control device TR does not close Adjust or replace 44 Defecti...

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Page 20: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com ...

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