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2903430

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Information and general warnings

2.3

Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance 
Manufacturer

Background

With increasing focus on renewable and sustainable energy re-
quirements, Bio fuel usage is set to increase. Riello is committed
to promoting energy conservation and the use of renewable en-
ergy from sustainable resources including liquid bio fuels, howev-
er there are some technical aspects that must be considered at
the planning stage of using such fuels to reduce the potential for
equipment failure or the risks of fuel leakage. 

Liquid Bio fuel is a generic description used for oil that can come
from  numerous  feed  stocks  including  recycled  cooking  oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.

Due to this, a holistic approach is needed from the specification
of the liquid Bio fuel, the storage of the fuel, its oil supply line and
ancillary equipment, and very importantly the oil filtration and the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid Bio fuel is critical to reliable equipment operation. 

It is a minimum requirement that the fuel blend (up to 30% Bio) is
obtained  with  gasoil  in  accordance  with the relevant EN  stand-
ards,  regional  regulations  and  FAME  in  accordance  with  EN
14214. It is also important that the fuel blends meet the require-
ments  related  to  operational  environment  conditions  within  the
relevant EN standards.

When choosing your Riello oil products where you know Bio fuels
will be in use, please make sure that a Bio compatible burner and/
or components have been supplied. If an existing burner is to be
used with a liquid Bio fuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a bio fuel blend and the suitability of the appli-
ances and installation applicable.

Irrespective of any warranty given by Riello in relation to normal
use and manufacturing defects, when fuels not meeting the rele-
vant standards are used, or where fuel storage issues have not
been addressed correctly, or the equipment used is not compat-
ible, if failures occur which are directly or indirectly attributed to
such issues and/or to the non-observance of this guidance, then
no warranty or liability is implied or accepted by Riello.

2.3.1

Information and general instructions

To ensure consistency, the supplier of the fuel must be able to
demonstrate compliance with a  recognised Quality  Control and
management  system  to  ensure  high  standards  are  maintained
within the storage, blending and delivery processes. 
The installation oil storage tank and its ancillaries must also be
prepared BEFORE liquid Bio fuel is introduced. 
Checks and preparation should include:

For new installations, make sure that all materials and seals
in the oil storage and supply line to the burner are compati-
ble with Bio fuels. For all installations, there must be a good
quality bio compatible oil filter at the tank and then a second-
ary filter of 60 Microns protecting the burner from contamina-
tion.

If an existing oil storage tank is to be used then in addition to
the  materials  checks  as  detailed  above,  it  will  be  essential
that the tank is first inspected for condition and checked for
water  or  other  contamination.  Riello  strongly  recommends
that  the  tank  is  cleaned  and  oil  filters  replaced  prior  to  Bio
fuel delivery. If this is not completed then due to the hydro-
scopic  nature  of  Bio  fuel,  it  will  effectively  clean  the  tank,

absorb  water  present  which  in  turn  will  result  in  equipment
failure that is not covered by the manufacturer's warranty. 

Depending  on  the  capacity  of  the  oil  storage  tank  and  oil
usage, fuels may remain static within the tank for some con-
siderable time and so Riello recommends that the oil distrib-
utor  is  consulted  regarding  the  use  of  additional  Biocides
within  the  fuel  to  prevent  microbial  growth  from  occurring
within the tank. Riello suggests that fuel suppliers and or ser-
vice companies are contacted for guidance on fuel filtration.
Special attention should be applied to duel fuel applications
where oil may be stored for long periods of time. 

The burner must be set according to the appliance applica-
tion and commissioned checking that all combustion param-
eters  are  as  recommended  in  the  appliance  technical
manual. 

Riello recommends that the in line and burner oil pump filters
are  inspected  and  if  required  replaced  at  least  every  4
months during burner use, before the burner start-up follow-
ing  a  long  period  of  discontinue  operation  and  even  more
frequently  where  contamination  has  occurred.  Particular
attention  is  needed  when  inspecting  and  checking  for  fuel
leakages from seals, gaskets and hoses.

2.3.2

Product Disclaimer Statement

CAREFULLY  READ  THE  FOLLOWING  DISCLAIMER.  YOU
ACCEPT AND AGREE TO BE BOUND BY THIS DISCLAIMER
BY  PURCHASING  RIELLO  BIO  COMPATIBLE  BURNERS
AND/OR COMPONENTS.

Although the information and recommendations (hereinafter “In-
formation”) in this guidance is presented in good faith, believed to
be correct and has been carefully checked, Riello (and its subsid-
iaries)  makes  no  representations  or  warranties  as  to  the  com-
pleteness or accuracy of the Information. Information is supplied
upon  the  condition  that  the  persons  receiving  same  will  make
their own determination as to its suitability for their purposes prior
to use. In no event will Riello (and its subsidiaries) be responsible
for damages of any nature whatsoever resulting from the use of
or reliance upon Information.

Other than set forth herein, Riello (and its subsidiaries) makes no
additional warranties with respect to the bio compatible burner,
either express or implied, including that of merchantability or fit-
ness for a particular purpose or use.  

In no event shall Riello (and its subsidiaries) be liable for any in-
direct,  incidental,  special  or  consequential  damages  including,
without  limitation,  loss  of  profits,  damages  for  loss  of  business
profits, business interruption, loss of business information, loss of
equipment, or other pecuniary loss or compensation for services
whether or not it is advised of the possibility of such damages.

With the exception of injuries to persons, Riello's liability is limited
to the customer's right to return defective/non-conforming prod-
ucts as provided by the relevant product warranty.

Summary of Contents for RDB1 12/18 WH

Page 1: ...2903430 12 07 2015 Installation use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 3518466 RDB1 12 18 WH 484 LD2X 3514261 RDB2 2 18 25 WH 744 T2SX GB ...

Page 2: ...Original instructions ...

Page 3: ... 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 where gas oil use is permitted by the appliance Manufacturer 11 5 5 Working position 11 5 6 Boiler fixing 12 5 7 Burner assembly 12 6 Hydraulic systems 14 6 1 Fuel supply 14 6 1 1 Pump 14 6 2 One pipe system 15 6 2 1 Priming pump 15 6 3...

Page 4: ...nal lockout indicator 25 8 8 13 Frequency main supply anomaly 25 8 8 14 Internal voltage anomaly 25 8 8 15 Checking the fan motor 25 8 8 16 Checking the electronic circuit controlling the oil valve 25 8 8 17 EEprom check 25 8 9 Automatic pre heating deactivation for burners equipped with heater 25 8 10 Programming menu 26 8 10 1 Shutdown test 26 8 10 2 Light diagnosis 26 8 10 3 Intermittent operat...

Page 5: ...ith the following Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Legnago 21 05 2015 Executive General Manager RIELLO S p A Burner Department Research ...

Page 6: ...ried out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks with le thal consequences DANGER FLAMMABLE MATERIAL This symbol indicates the presence of flammable materials DANGER BURNING This symbol indicates the risks of burns due to high temperatures DANGER CRU...

Page 7: ...lance and care of those burner components most likely to be subject to wear and tear the use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every re sponsibility for the failure to observe the contents of this manual Riello warranty is subject to correct burner appliance and appli cation matching and set up...

Page 8: ... quality bio compatible oil filter at the tank and then a second ary filter of 60 Microns protecting the burner from contamina tion If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tank is first inspected for condition and checked for water or other contamination Riello strongly recommends that the tank is cleane...

Page 9: ...nd maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation vents in the installation room be cov ered up with cloths paper or any other material Unauthorised persons must not attempt to repair the appli ance It is dangerous to pull or twist the electric leads ...

Page 10: ...erosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230V 10 Motor Run current 0 7A 2700 rpm 283 rad s Capacitor 4 5 µF Ignition transformer Secondary 18 kV 25 mA Pump Kerosene maximum pressure 10 bar 145 psi Absorbed electrical power 0 115 kW 0 16 kW 1 4 5 2 3 6 8 9 7 D8644 10 11 Fig 1 WARNING The hoses supplied with this burner set for Kerosene use are not su...

Page 11: ...be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point which must lie within the firing rates Fig 2 D8645 136 150 223 5 230 168 63 195 ø 75 ø 89 13 WARNING The firing rate area values have been obtained considering a surrounding temperature of 20 C and an atmospheric pres...

Page 12: ...y recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handling Check also that the area in which you are working is empty and that there is an adequate escape ar...

Page 13: ... at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use check with Riello if in doubt Riello have carefully chosen the specification of the bio com patible components including the flexible oil lines to protect the pump safety value and nozzle The Riello...

Page 14: ...ush to ensure full insertion With the burner collar fully inserted into the flange the O ring will form a seal 5 7 Burner assembly The combustion air supply is through a flexible or rigid pipe con nected to the air intake WARNING The seal between burner and boiler must be air tight RESET TWICE ONLY 3 2 4 E9329 1 Fig 6 CAUTION The temperature of the incoming air must not exceed 70 C Fig 7 A D5883 ...

Page 15: ... it is not likely to be obstructed by foreign matter and where nec essary use suitable screens The inside diameter of the hose must be at least 80 mm The intake tube can be up to 6 metres in length NOTE Burner installation must comply with one of the installations illustrated in the figures below WARNING Length is reduced if there are bends in the intake section For instance using a tube with a sm...

Page 16: ...n line 3 By pass screw 4 Gauge connection 5 Pressure adjuster 6 Vacuum gauge connection 7 Valve 8 Auxiliary pressure test point 2 1 3 4 5 6 7 8 D10934 Fig 11 WARNING Where gas oil containing bio diesel is in use it is recommended to avoid over oxygenation of the blended fuels Where at all possible avoid the use of two pipe systems where the circulated fuel is returned to the tank If this cannot be...

Page 17: ...nght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the diameter of the fuel conduit CAUTION You are advised to use additional filters on the fuel supply line Riello recommends a good quality fuel filter at the tank Fig 12 Fig 13 and a secondary filter 60 ...

Page 18: ... max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the di ameter of the fuel conduit CAUTION You are advised to use additional filters on the fuel supply line Riello recommends a good quality fuel filter at the tank Fig 14 and a secondary filter 60 µ for g...

Page 19: ...nce every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer to the wiring diagrams The electrical safety of the device is obtaine...

Page 20: ...cables and thermostat as well 7 1 2 Motor capacitor The proper positioning of motor capacitor cover is shown in the detail of Fig 17 To remove the motor capacitor cover from the burner loosen the screw 1 WARNING The control box can be used on burners with or without a heater If the heater is damaged insert the jumper 7 Fig 16 in the control box so that the burner can work without the heater until ...

Page 21: ...0Hz 230V Main switch White WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion label and in this manual The section of the conductors must be at least 1mm2 Unless otherwise required by local guidelines and laws WARNING Test the burner by checking the shutdown of the burner by ...

Page 22: ...n and operation of the burner WARNING The first start up of the burner must be carried out by qualified personnel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety devices WARNING Combustion air is drawn in from outside meaning there may be notable changes in temperature whi...

Page 23: ...ither of two positions To set the positions of the damper proceed as follows remove the secondary air damper B Fig 21 loosing the screws 1 Loosen the screw 2 and rotate the main air damper A to the required position Retighten the screw 2 and put back the secondary air damper B 8 6 2 Secondary air damper The purpose of this damper is to perform a fine tuning of the inlet air Tuning of this device i...

Page 24: ... Post ignition time Only 3 consecutive re ignition attempts are permitted Fig 23 Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSUPPLY Signal not required R ed fast Blinking Green Green Blinking Orange Blinking Orange Blinking Green Blinking Green t2 Lockout D12044 Orange blinking Green blinking Green Green Green blinking Loss of f...

Page 25: ...reset 0 8 tr Re cycles Max no 3 repetitions of complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycles Status Reset push button colour Seconds Colour code OFF OFF Pre heating time if there is a heater GREEN flashing 0 5 2 5 Pre purge ORANGE blinking 0 5 0 5 Safety time GREEN blinking 0 5 0 5 Norm...

Page 26: ...After 510 seconds of continuous operation a new attempt of possibility is added By disconnecting the power supply when a new heat request oc curs power supply is applied to the burner all possible attempts at re ignition are reset maximum 3 8 8 8 Presence of an extraneous light or parasite flame If when the fan motor starts during the pre purging an extrane ous light or parasite flame is detected ...

Page 27: ...art The fault is not detected during normal running the burner remains in this state When the fault disappears the burner restarts 8 8 15 Checking the fan motor The control box automatically detects the presence of the fan mo tor and in the event of a fault it performs a lockout The lockout is indicated by the blinking led see section 8 8 2 8 8 16 Checking the electronic circuit controlling the oi...

Page 28: ...grammed 0 5 sec ON 0 5 sec OFF 8 10 3 Intermittent operation Sequence for enable disable Programming allowed in OPERATION Press the button for 20 sec t 25 sec GREEN led flashing 3 times Release the button GREEN led OFF Press push button 1 time for disable function Press the button twice to enable a shutdown every 1 hour Press the button 3 times to enable a shutdown every 24 hours GREEN led ON and ...

Page 29: ... if there is a heater After 600 seconds fault in the resistor of the oil pre heater fault in the switch or start up thermostat the short circuit socket is not connected Presence of extraneous light detected during pre purging After 25 seconds presence of false flame signal during pre purging Extraneous light detected during pre heating if there is a heater After 25 seconds presence of false flame ...

Page 30: ... filter is clean and that air is not entering the piping Hoses Check periodically the flexible pipes conditions They have to be replaced at least every 2 years In case of use of gas oil and bio fuel blends it is strongly rec ommended to inspect even more frequently the hoses and replace them where contamination has occurred Check to make sure that the hoses are still in good condi tion Fuel tank I...

Page 31: ...thin the appliance instruction manual Then carry out a combustion check verifying Smoke temperature at the chimney Content of CO2 Content of CO ppm Smoke value according to opacity smokes index according to Bacharach scale 9 3 Opening the burner DANGER Disconnect the electrical supply from the burner by means of the main system switch DANGER Turn off the fuel interception tap Wait for the componen...

Page 32: ...are wrongly inserted OFF Check and connect all the plugs and sockets prop erly The heater is faulty or the P short cir cuit socket is not connected if there is not a heater Replace them The burner goes into lockout mode before or during the pre purging The flame detector sees extraneous light Eliminate the extraneous light Burner runs normally in the pre purge and igni tion cycle and locks out aft...

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Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com ...

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