Riello RDB 3.2 BT 58/70 Installation, Use And Maintenance Instructions Download Page 8

20158125

GB

Information and general warnings

2.3

Guidance for the use of biofuel blends up to 30%

Introduction

With increasing focus on renewable and sustainable energy re-
quirements, biofuel usage is set to increase. The manufacturer is
committed to promoting energy conservation and the use of re-
newable energy from sustainable resources including liquid bio-
fuels, however there are some technical aspects that must be
considered at the planning stage of using such fuels to reduce the
potential for equipment failure or the risks of fuel leakage. 
Liquid biofuel is a generic description used for oil that can come
from numerous feed stocks including recycled cooking oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.
Due to this, a holistic approach is needed for the specification of
the liquid biofuel, the storage of the fuel, its oil supply line and an-
cillary equipment, and very importantly the oil filtration and the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid biofuel is critical to reliable equipment operation. 
It is a minimum requirement that the fuel blend (up to 30% bio) is
obtained with light oil in accordance with the relevant EN stand-
ards, regional regulations and FAME in accordance with EN
14214. It is also important that the fuel blends meet the environ-
mental operating condition requisites of the relative EN stand-
ards.
When choosing your oil products where you know biofuels will be
in use, please make sure that a bio-compatible burner and/or
components have been supplied. If an existing burner is to be
used with a liquid biofuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a biofuel blend and the suitability of the appli-
ances and installation applicable.
Irrespective of any warranty given by the manufacturer in relation
to normal use and manufacturing defects, when fuels not meeting
the relevant standards are used, or where fuel storage issues
have not been addressed correctly, or the equipment used is not
compatible, if failures occur which are directly or indirectly attrib-
uted to such issues and/or to the non-observance of this guid-
ance, then no warranty or liability is implied or accepted by the
manufacturer.

2.3.1

Information and general instructions

To ensure consistency, the supplier of the fuel must be able to
demonstrate compliance with a recognised Quality Control and
management system to ensure high standards are maintained
within the storage, blending and delivery processes. 
The installation oil storage tank and its ancillaries must also be
prepared BEFORE liquid biofuel is introduced. 
Checks and preparation should include:

For new installations, make sure that all materials and seals

in the oil storage and supply line to the burner are compati-
ble with biofuels. For all installations, there must be a good
quality bio-compatible oil filter at the tank and then a sec-
ondary filter of 60 Microns protecting the burner from con-
tamination.

If an existing oil storage tank is to be used then in addition to

the materials checks as detailed above, it will be essential
that the tank is first inspected for condition and checked for
water or other contamination. The manufacturer strongly
recommends that the tank is cleaned and oil filters replaced
prior to biofuel delivery. If this is not completed then due to

the hydroscopic nature of biofuel, it will effectively clean the
tank, absorb water present which in turn will result in equip-
ment failure that is not covered by the manufacturer's war-
ranty. 

Depending on the capacity of the oil storage tank and oil

usage, fuels may remain static within the tank for some con-
siderable time and so the manufacturer recommends that
the oil distributor is consulted regarding the use of additional
biocides within the fuel to prevent microbial growth from
occurring within the tank. The manufacturer suggests that
fuel suppliers and or service companies be contacted for
guidance on fuel filtration. Special attention should be
applied to duel fuel applications where oil may be stored for
long periods of time. 

The burner must be set according to the appliance applica-

tion and commissioned checking that all combustion param-
eters are as recommended in the appliance technical
manual. 

The manufacturer recommends that the in line and burner oil

pump filters are inspected and if required replaced at least
every 4 months during burner use, before the burner start-
up following a long period of discontinue operation and even
more frequently where contamination has occurred. Particu-
lar attention is needed when inspecting and checking for
fuel leakages from seals, gaskets and hoses.

2.3.2

Product Disclaimer Statement

CAREFULLY READ THE FOLLOWING DISCLAIMER. YOU
ACCEPT AND AGREE TO BE BOUND BY THIS DISCLAIMER
BY PURCHASING BIO-COMPATIBLE BURNERS AND/OR
COMPONENTS.

Although the information and recommendations (hereinafter “In-
formation”) in this guidance is presented in good faith, believed to
be correct and has been carefully checked, the manufacturer
(and its subsidiaries) makes no representations or warranties as
to the completeness or accuracy of the Information. Information
is supplied upon the condition that the persons receiving same
will make their own determination as to its suitability for their pur-
poses prior to use. In no event will the manufacturer (and its sub-
sidiaries) be responsible for damages of any nature whatsoever
resulting from the use of or reliance upon Information. Other than
set forth herein, the manufacturer (and its subsidiaries) makes no
additional warranties with respect to the bio-compatible burner,
either express or implied, including that of marketability or fitness
for a particular purpose or use.
In no event shall the manufacturer (and its subsidiaries) be liable
for any indirect, incidental, special or consequential damages in-
cluding, without limitation, loss of profits, damages for loss of
business profits, business interruption, loss of business informa-
tion, loss of equipment, or other pecuniary loss or compensation
for services whether or not it is advised of the possibility of such
damages.
With the exception of injuries to persons, the manufacturer's lia-
bility is limited to the customer's right to return defective/non-con-
forming products as provided by the relevant product warranty.

Summary of Contents for RDB 3.2 BT 58/70

Page 1: ...20158125 1 10 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20157841 RDB 3 2 BT 58 70 GB...

Page 2: ...Original instructions...

Page 3: ...er equipment 10 4 5 Burner dimensions 10 5 Installation 11 5 1 Notes on safety for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil wit...

Page 4: ...8 8 Combustion head setting 22 8 9 Normal operation burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2...

Page 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 CE Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility The...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Page 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Page 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Page 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Page 11: ...w 7 Pressure gauge port 8 Pump 9 Flange 10 Air damper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 58 70 1 230V 50Hz 20157841 Model RDB 3 2 BT 58 70 Deliv...

Page 12: ...Tab C Tab D WARNING The hoses supplied with this burner set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses sui...

Page 13: ...e WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness...

Page 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Page 15: ...ry the insulating gasket holes 5 see Fig 7 Fix the flange 1 Fig 8 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Page 16: ...Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary use suitable screens The inside diameter of the hose must be at lea...

Page 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 14 WARNING The suction plug 1...

Page 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab E and Tab F show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab G shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Page 20: ...sary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer to the wiring diagrams The electrical safety of the device is obtained only when i...

Page 21: ...ase over follow the diagram shown carefully and carry out a good earth connection The electrical wiring carried out by the installer must be in compliance with the rules in force in the country The se...

Page 22: ...ualified personnel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety device...

Page 23: ...n chamber with zero depression This regulation is purely indicative Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Page 24: ...lame to the air diffuser disc improves Setting advisable for ignitions at low temperatures Turn in an anticlockwise direction in order to reduce the volume of air entering the combustion chamber and t...

Page 25: ...f a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suction line or the pump If the problem lies in the suction line check to make sure t...

Page 26: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab I The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Page 27: ...heck that safety thermostat limit is not lock out The flame sensor sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plu...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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