Riello RDB 3.2 BT 58/70 Installation, Use And Maintenance Instructions Download Page 7

20158125

GB

Information and general warnings

2.1.4

Delivery of the system and the instruction 
manual

When the system is delivered, it is important that:

the instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the
room where the heat generator is to be installed.

The instruction manual shows:
– the serial number of the burner;

– the address and telephone number of the nearest Assis-

tance Centre.

The system supplier must carefully inform the user about:
– the use of the system; 
– any further tests that may be required before activating the

system; 

– maintenance, and the need to have the system checked at

least once a year by a representative of the manufacturer
or another specialised technician.
To ensure a periodic check, the manufacturer recom-
mends the drawing up of a Maintenance Contract.

2.2

Guarantee and responsibility

The Manufacturer guarantees its new products from the date of
installation, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to
people, if such damage/injury was due to any of the following
causes:

incorrect installation, start-up, use and maintenance of the
burner;

improper, incorrect or unreasonable use of the burner;

intervention of unqualified personnel;

carrying out of unauthorised modifications on the equipment;

use of the burner with safety devices that are faulty, incor-
rectly applied and/or not working;

installation of untested supplementary components on the
burner;

powering of the burner with unsuitable fuels;

faults in the fuel supply system;

continuation of use of the burner when a fault has occurred;

repairs and/or overhauls incorrectly carried out;

modification of the combustion chamber with inserts that
prevent the regular development of the structurally estab-
lished flame;

insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and
tear;

use of non-original components, including spare parts, kits,
accessories and optional;

force majeure.

The manufacturer furthermore declines any and every re-
sponsibility for the failure to observe the contents of this
manual.

The manufacturer’s warranty is subject to correct burner, appli-
ance and application matching, and set up in line with Manufac-
turer's instructions and guidelines. All components within the
hydraulic circuit suitable for biofuel use and supplied by the man-
ufacturer will be identified as bio-compatible. No warranty is given
in relation to the use of components which are not so identified
with biofuel blends. If in any doubt please contact the manufac-
turer for further advice.
If any burners are used with fuel with a bio content >30% then the
components within the hydraulic circuit may be affected and are
not covered under warranty. The hydraulic circuit consists of:
– pump
– hydraulic ram (where applicable)
– valve block
– flexible oil lines (considered as a consumable component)
1

Irrespective of any warranty given by the manufacturer in
relation to normal use and manufacturing defects, when
fuels not meeting the relevant standards are used, or where
fuel storage issues have not been addressed correctly, or
the equipment used is not compatible, if failures occur which
are directly or indirectly attributed to such issues and/or to
the non-observance of this guidance, then no warranty or
liability is implied or accepted by the manufacturer.

2

The manufacturer has carefully chosen the specification of
the bio-compatible components including the flexible oil
lines to protect the pump, safety value and nozzle. The
manufacturer warranty is dependent upon the use of genu-
ine components including the oil lines, being used.

3

The manufacturer warranty does not cover defects arising
from incorrect commissioning or servicing by non manufac-
turer employed service engineers, and any issues impacting
the burner arising from external site related issues.

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WARNING

Failure to observe the information given in this
manual, operating negligence, incorrect installa-
tion and carrying out of non authorised modifica-
tions will result in the annulment by the
manufacturer of the guarantee that it supplies with
the burner. 

Summary of Contents for RDB 3.2 BT 58/70

Page 1: ...20158125 1 10 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20157841 RDB 3 2 BT 58 70 GB...

Page 2: ...Original instructions...

Page 3: ...er equipment 10 4 5 Burner dimensions 10 5 Installation 11 5 1 Notes on safety for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil wit...

Page 4: ...8 8 Combustion head setting 22 8 9 Normal operation burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2...

Page 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 CE Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility The...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Page 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Page 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Page 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Page 11: ...w 7 Pressure gauge port 8 Pump 9 Flange 10 Air damper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 58 70 1 230V 50Hz 20157841 Model RDB 3 2 BT 58 70 Deliv...

Page 12: ...Tab C Tab D WARNING The hoses supplied with this burner set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses sui...

Page 13: ...e WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness...

Page 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Page 15: ...ry the insulating gasket holes 5 see Fig 7 Fix the flange 1 Fig 8 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Page 16: ...Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary use suitable screens The inside diameter of the hose must be at lea...

Page 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 14 WARNING The suction plug 1...

Page 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab E and Tab F show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab G shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Page 20: ...sary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer to the wiring diagrams The electrical safety of the device is obtained only when i...

Page 21: ...ase over follow the diagram shown carefully and carry out a good earth connection The electrical wiring carried out by the installer must be in compliance with the rules in force in the country The se...

Page 22: ...ualified personnel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety device...

Page 23: ...n chamber with zero depression This regulation is purely indicative Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Page 24: ...lame to the air diffuser disc improves Setting advisable for ignitions at low temperatures Turn in an anticlockwise direction in order to reduce the volume of air entering the combustion chamber and t...

Page 25: ...f a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suction line or the pump If the problem lies in the suction line check to make sure t...

Page 26: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab I The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Page 27: ...heck that safety thermostat limit is not lock out The flame sensor sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plu...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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